Chapter 6: Removal And Replacement - DataCard CP60 Service Manual

Chapter 6: Removal and
Replacement
This chapter provides instructions for removal and replacement of
assemblies and parts in the CP60 and CP60 Plus card printers.
General Notes___________________________________________________________________ 6-3
Symbols ______________________________________________________________________________ 6-3
Required Tools ________________________________________________________________________ 6-3
Screw Torque Specifications ___________________________________________________________ 6-3
Front Wire Routing ____________________________________________________________________ 6-4
Duplex and Printhead Wire Routing ____________________________________________________ 6-5
Functional Block Diagram _____________________________________________________________ 6-6
Exterior Components ____________________________________________________________ 6-7
Swingarm Cover ______________________________________________________________________ 6-7
Main Enclosure _______________________________________________________________________ 6-8
Card Hopper _________________________________________________________________________ 6-9
LCD Display _________________________________________________________________________6-11
Swingarm Assembly ____________________________________________________________ 6-13
Printhead Fan _______________________________________________________________________6-14
Printhead Spring _____________________________________________________________________6-15
Sensors ________________________________________________________________________ 6-16
Card Input Sensor (Without Clear Card) _______________________________________________6-16
Card Input Sensor (With Clear Card) __________________________________________________6-17
Swingarm Sensor_____________________________________________________________________6-18
Ribbon Motion Sensor ________________________________________________________________6-19
Ribbon Index Sensor _________________________________________________________________6-20
Cam Sensor _________________________________________________________________________6-21
Card Hopper Empty Sensor___________________________________________________________6-22
Motors _________________________________________________________________________ 6-23
Transport Motor______________________________________________________________________6-23
Pick Motor___________________________________________________________________________6-24
Cam Motor__________________________________________________________________________6-26
Ribbon Motor and Gear______________________________________________________________6-27
Transport Assembly _____________________________________________________________ 6-29
CP60 and CP60 Plus Service Manual 6-1