Checking The Transmission; Checking The Secondary Shaft; Checking The Stopper Lever And Stopper Wheel; Assembling The Drive Axle - Yamaha 2016 Grizzly yfm700gplg Service Manual

EBS30198

CHECKING THE TRANSMISSION

1. Measure:
• Drive axle runout
(with a centering device and dial gauge "1")
Out of specification → Replace the drive axle.
Drive axle runout limit
0.06 mm (0.0024 in)
2. Check:
• Transmission gears
Blue discoloration/pitting/wear → Replace
the defective gear(s).
• Transmission gear dogs
Cracks/damage/rounded edges → Replace
the defective gear(s).
3. Check:
• Transmission gear engagement
(each pinion gear to its respective wheel
gear)
Incorrect → Reassemble the transmission
axle assemblies.
4. Check:
• Transmission gear movement
Rough movement → Replace the defective
part(s).
EBS30199

CHECKING THE SECONDARY SHAFT

1. Check:
• Gear teeth
EBS30555
CHECKING THE STOPPER LEVER AND
STOPPER WHEEL
1. Check:
• Stopper lever pawl "1"
• Stopper wheel "2"
• Stopper lever shaft "3"
1
EBS30200

ASSEMBLING THE DRIVE AXLE

1. Install:
• Washer "1"
• Circlip "2"
TIP
• Be sure the circlip sharp-edged corner "a" is
positioned opposite side to the washer and
gear.
• Be sure the circlip ends "b" are positioned at
axle spline groove "c".
EBS30201

ASSEMBLING THE SHIFT FORK

1. Install:
• Shift fork guide bar "1"
5-79
TRANSMISSION
Blue discoloration/pitting/wear → Replace.
Bends/damage/wear → Replace the stopper
lever and stopper wheel as a set.
Damage/wear → Replace the stopper wheel
and stopper lever as a set.
Bends/damage/wear → Replace.
New
New 2
a 1
b
c