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4. Measure:
• Camshaft journal diameter "a"
Out of specification → Replace the camshaft.
Within specification → Replace the cylinder
head and camshaft cap as a set.
Camshaft journal diameter
21.946–21.963 mm (0.8640–
0.8647 in)
a
EBS30434
CHECKING THE CAMSHAFT SPROCKETS
1. Check:
• Camshaft sprocket
More than 1/4 tooth wear "a" → Replace the
camshaft sprockets and timing chain as a set.
a. 1/4 tooth
b. Correct
1. Timing chain
2. Camshaft sprocket
1
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EBS30435
CHECKING THE TIMING CHAIN TENSIONER
1. Check:
• Timing chain tensioner
Cracks/damage/rough movement → Re-
place.
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a. Lightly press the timing chain tensioner rod
into the timing chain tensioner housing by
hand.
TIP
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While pressing the timing chain tensioner rod,
wind it clockwise with a flat-head screwdriver un-
til it stops.
b. Make sure that the timing chain tensioner rod
moves in and out of the timing chain tension-
er housing smoothly. If there is rough move-
ment, replace the timing chain tensioner.
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EBS30436
INSTALLING THE CAMSHAFTS
1. Align:
• Mark "a" on the AC magneto rotor
(with the mark "b" in the AC magneto cover)
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a. Turn the crankshaft counterclockwise.
5-16
CAMSHAFTS
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