Installing The Starter Clutch; Installing The Ac Magneto Rotor - Yamaha 2016 Grizzly yfm700gplg Service Manual

3. Check:
• Starter clutch gear contact surfaces
Damage/pitting/wear → Replace the defec-
tive part(s).
4. Check:
• Starter clutch operation
▼ ▼▼▼ ▼ ▼▼▼ ▼ ▼ ▼▼▼ ▼
a. Install the starter clutch and stater wheel gear
"1" onto the AC magneto rotor "2", and hold
the AC magneto rotor.
b. When turning the starter wheel gear clock-
wise "A", the starter clutch and the starter
wheel gear should engage; otherwise, the
starter clutch is faulty and must be replaced.
c. When turning the starter wheel gear counter-
clockwise "B", it should turn freely; otherwise,
the starter clutch is faulty and must be re-
placed.
A
B
▲ ▲▲▲ ▲ ▲▲▲ ▲ ▲ ▲▲▲ ▲
EBS30155

INSTALLING THE STARTER CLUTCH

1. Install:
• Bushing "1"
(into the starter wheel gear "2")
Installed depth
0.7 mm (0.03 in)
1
a
a. Installed depth
2. Install:
• Starter clutch
• Starter clutch bolts "1"
AC MAGNETO AND STARTER CLUTCH
▼ ▼▼▼ ▼ ▼ ▼▼▼ ▼ ▼ ▼▼▼ ▼
1
2
▲ ▲▲▲ ▲ ▲ ▲▲▲ ▲ ▲ ▲▲▲ ▲
2
a
TIP
While holding the AC magneto rotor "2" with the
rotor holding tool "3", tighten the starter clutch
▼▼▼
bolts.
EBS30156

INSTALLING THE AC MAGNETO ROTOR

1. Install:
• Woodruff key
• AC magneto rotor "1"
• Washer "2"
▲▲▲
• AC magneto rotor nut "3"
TIP
• Clean the tapered portion of the crankshaft and
the AC magneto rotor hub.
• When installing the AC magneto rotor, make
sure the woodruff key is properly seated in the
keyway of the crankshaft.
• Lubricate the threads of the crankshaft and
washer mating surfaces with engine oil.
• Install the washer "2" with its rounded side "a",
facing away from the AC magneto rotor.
• After installing the AC magneto rotor, check
that the AC magneto rotor rotates smoothly. If
not, reinstall the woodruff key and AC magneto
rotor.
5-38
Starter clutch bolt
14 Nm (1.4 m·kgf, 10 ft·lbf)
Rotor holding tool
90890-04166
YM-04166
1
3
1
1
2