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Yamaha GRIZZLY 700 2014 Owner's Manual

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READ THIS MANUAL CAREFULLY!
It contains important safety information.
OWNER'S MANUAL
YFM700DF/YFM700DHF
YFM700PF/YFM700PHF
YFM700PSF
WARNING
This ATV should not be ridden by anyone under 16 years of age.
LIT-11626-28-36
B38-F8199-10

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Summary of Contents for Yamaha GRIZZLY 700 2014

  • Page 1 READ THIS MANUAL CAREFULLY! It contains important safety information. OWNER’S MANUAL YFM700DF/YFM700DHF YFM700PF/YFM700PHF YFM700PSF WARNING This ATV should not be ridden by anyone under 16 years of age. LIT-11626-28-36 B38-F8199-10...
  • Page 2 EBU17093 Read this manual carefully before operating this vehicle. This manual should stay with this ve- hicle if it is sold.
  • Page 3 Congratulations on your purchase of the Yamaha YFM700DF/YFM700DHF/YFM700PF/YFM700PHF/ YFM700PSF. This ATV represents the result of many years of Yamaha experience in the production of fine sporting, touring, and pace-setting racing machines. With the purchase of this Yamaha, you can now ap- preciate the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields.
  • Page 4 EBU17331 IMPORTANT MANUAL INFORMATION EBU17343 FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS IN- JURY OR DEATH. Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential per- sonal injury hazards.
  • Page 5 Please check your local riding laws and regulations before operating this ATV. EBU17403 YFM700DF/YFM700DHF/YFM700PF YFM700PHF/YFM700PSF OWNER’S MANUAL ©2014 by Yamaha Motor Corporation, U.S.A. 1st edition, June 2014 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A.

  • Page 6: Table Of Contents

    Speed limiter..........4-14 EWB00012 WARNING Front brake lever........4-15 Brake pedal and rear brake lever ..... 4-15 Indicates a hazardous situation which, if not Drive select lever ........4-16 avoided, could result in death or serious injury. Fuel tank cap ..........4-16 Fuel ............
  • Page 7 OPERATION ........... 6-1 PERIODIC MAINTENANCE AND Starting the engine........6-1 ADJUSTMENT ..........8-1 Operating the drive select lever and Owner’s manual and tool kit....... 8-2 driving in reverse........6-2 Periodic maintenance chart for the Engine break-in ........... 6-4 emission control system......8-3 Parking ............
  • Page 8 Checking the wheel hub bearings.....8-54 U.S.A. 2015 AND LATER MODEL ATV Checking the stabilizer bushes ....8-54 LIMITED WARRANTY ......11-6 Lubricating the rear knuckle pivots...8-54 YAMAHA EXTENDED SERVICE (Y.E.S.)... 11-8 Lubricating the steering shaft ....8-55 INDEX ............12-1 Battery............8-55 Replacing a fuse ........8-59 Replacing a headlight bulb .......8-61...

  • Page 9: Location Of The Warning And Specification Labels

    EBU17661 LOCATION OF THE WARNING AND SPECIFICATION LABELS...
  • Page 10 Never remove any labels from your ATV. If a label becomes difficult to read or comes off, request a re- placement label from your Yamaha dealer. Overloading this ATV or carrying cargo improperly can change handling, stability and braking performance and can lead to an accident.
  • Page 11 WARNING IMPROPER TIRE PRESSURE OR OVERLOADING CAN CAUSE LOSS OF CONTROL. LOSS OF CONTROL CAN RESULT IN SEVERE INJURY OR DEATH. OPERATING TIRE PRESSURE: Set with tires cold • Recommended : FRONT : 5.0 psi, (35 kPa) 1 lb (0.5 kg). REAR : 4.4 psi, (30 kPa) •...
  • Page 12 WARNING UNDER Operating this ATV if you are under the age of 16 increases your chance of severe injury or death. NEVER operate this ATV if you are under age 16. 1P0-F816L-00 4XE-F1568-00...
  • Page 13 Certification of Compliance This ATV complies with applicable provisions of ANSI/SVIA 1-2010 and is subject to an approved ATV action plan submitted by YAMAHA and on file Turning the ATV in 4WD-LOCK (“DIFF.LOCK”) with the U.S. Consumer Product Safety Commission.

  • Page 14: Safety Information

    EBU17432 SAFETY INFORMATION SAFETY INFORMATION  Never allow a child under age 16 to operate an EBU27235 ATV without adult supervision, and never allow AN ATV IS NOT A TOY AND CAN BE HAZARD- continued use of an ATV by a child if he or she OUS TO OPERATE.
  • Page 15  Always inspect your ATV each time you use it to  Always follow proper procedures for climbing make sure it is in safe operating condition. Al- hills as described in this manual. Check the ter- ways follow the inspection and maintenance rain carefully before you start up any hill.
  • Page 16  Always use proper procedures if you stall or roll reduced stopping ability. Test your brakes after backwards when climbing a hill. To avoid stall- leaving water. If necessary, apply them several ing, use the proper gear range and maintain a times to let friction dry out the linings.
  • Page 17 In the event of an accident tention. If necessary, contact your riding party 1. If serious injuries are incurred, you may be or local authorities to let them know where safer staying next to your vehicle; it may you are and what has happened. shield you from oncoming riders.
  • Page 18 This im- While you may find aftermarket products similar in proper position limits the freedom of movement design and quality to genuine Yamaha accesso- of the operator and may limit control ability, ries, recognize that some aftermarket accessories...
  • Page 19  Do not run engine outdoors where engine EWB00073 WARNING exhaust can be drawn into a building through openings such as windows and doors. Avoid Carbon Monoxide Poisoning All engine exhaust contains carbon monoxide, FOR MORE INFORMATION ABOUT ATV SAFE- a deadly gas.

  • Page 20: Description

    EBU17681 DESCRIPTION EBU17691 EBU17701 Left view Right view 1. Radiator cap 1. Rear shock absorber assembly spring preload adjusting ring 2. Battery 2. Rear storage compartment and tool kit 3. Fuses 3. Fuel tank cap cover 4. Air filter case 4.

  • Page 21: Controls And Instruments

    EBU17713 Controls and instruments The ATV you have purchased may differ slightly from the figures shown in this manual. 1. Drive select lever 2. Rear brake lever 3. Handlebar switches 4. Rear brake fluid reservoir 5. Multi-function display 6. Front brake fluid reservoir 7.

  • Page 22: Instrument And Control Functions

    EBU17728 INSTRUMENT AND CONTROL FUNCTIONS EWB00012 WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury. EBU29912 Main switch The positions of the main switch are as follows: “ ” (on) All electrical systems are supplied with power. The headlights and taillight come on when the light 1.

  • Page 23: Indicator Lights And Warning Lights

    EBU26696 EBU17991 Low-range indicator light “ ” Indicator lights and warning lights This indicator light comes on when the transmis- sion is in the low-range position. EBU17981 High-range indicator light “ ” This indicator light comes on when the transmis- sion is in the high-range position.
  • Page 24 “ ” (on), or if the warning 4-7 for an explanation of the self-diagnosis de- light remains on, have a Yamaha dealer check the vice.) electrical circuit. The electrical circuit of the warning light can be ECB00892 checked by turning the key to “...
  • Page 25 “ ” (on). If the switch is set to the “LOCK” position. warning light does not come on, have a Yamaha dealer check the electrical circuit.  Due to the synchronizing mechanism in the dif- ferential gear case, the four-wheel-drive indica- ...

  • Page 26: Multi-Function Display

     an hour meter (which shows the total time the EBU30494 Multi-function display engine has been running)  a fuel meter  a self-diagnosis device Odometer and tripmeter modes Pushing the “SELECT” button switches the dis- play between the odometer mode “ODO” and the tripmeter modes “TRIP A”...
  • Page 27 CLOCK → HOUR → CLOCK warning indicator will start flashing. If this occurs, have a Yamaha dealer check the electrical circuit. To set the clock 1. Set the display to the clock mode.

  • Page 28: Handlebar Switches

    If the multi-function display indicates an error 1. Light switch “ /OFF” code, note the code number, and then have a 2. Start switch “ ” Yamaha dealer check the vehicle. 3. Engine stop switch “ ” 4. Override switch “OVERRIDE”...
  • Page 29 that the starter motor will not operate properly. EBU18081 Engine stop switch “ ” If this should happen, remove the battery and Set this switch to “ ” before starting the engine. recharge it. (See page 8-55.) The engine stop switch controls the ignition and stops the engine when it is running.
  • Page 30 In moving may cause the ATV to unexpectedly this case, take the ATV to a Yamaha dealer at the handle differently. This could distract the oper- first opportunity.
  • Page 31 This ATV is equipped with a switch to change from two-wheel drive to four-wheel drive and vice ver- sa. Select the appropriate drive according to the terrain and the conditions.  “2WD” (two-wheel drive): Power is supplied to the rear wheels. ...
  • Page 32 control and have an accident if you cannot EBU30462 On-Command differential gear lock switch make a sharp enough turn for the speed you “4WD”/“LOCK” are traveling. EWB00132 WARNING This ATV is equipped with a switch allowing you to Always stop the ATV before changing from lock the differential gear when in four-wheel drive.
  • Page 33 1. On-Command four-wheel-drive switch “2WD”/“4WD” 1. Differential gear lock lever 2. On-Command differential gear lock switch 2. On-Command four-wheel-drive switch “2WD”/“4WD” “4WD”/“LOCK” Stop the ATV, move the differential gear lock lever To lock the differential gear in four-wheel drive, to position (a), and then push the differential gear make sure the On-Command four-wheel-drive lock switch in to the “LOCK”...

  • Page 34: Throttle Lever

     Riding before the differential gear is properly en- gaged or disengaged (e.g., when the indicator and indicator light are flashing) will cause the vehicle speed to be limited until the differential gear is completely engaged or disengaged.  When the ATV is in four-wheel-drive differential LOCK gear lock, the maximum traveling speed is limit- ed to 35 km/h (22 mi/h).

  • Page 35: Speed Limiter

    decrease the maximum engine power avail- able and the maximum speed of the ATV, turn the adjusting screw in direction (b). Do not turn the adjusting screw out more than 12 mm (0.47 in) or the throttle cable could be damaged.

  • Page 36: Front Brake Lever

    3. Tighten the locknut. EBU18392 Front brake lever The front brake lever is located on the right han- dlebar. To apply the front brake, pull the brake le- ver toward the handlebar grip. 1. Brake pedal 1. Front brake lever EBU18443 Brake pedal and rear brake lever The brake pedal is located on the right side of the...

  • Page 37: Drive Select Lever

    EBU18612 Drive select lever The drive select lever is used to shift your ATV into the low-range, high-range, neutral, reverse and park positions. See the “Operating the drive select lever and driving in reverse” section on page 6-2 for the drive select lever operation. 1.

  • Page 38: Fuel

    To install the fuel tank cap fuel expands when it heats up, heat from the Install the fuel tank cap by turning it clockwise until engine or the sun can cause fuel to spill out of a click is heard, and then close the fuel tank cap the fuel tank.

  • Page 39: Seat

    Yamaha because it can cause damage to the fuel immediately. If gasoline spills on your skin, system or vehicle performance problems.

  • Page 40: Storage Compartments

    1. Seat 1. Projection 2. Seat lock lever 2. Seat holder To install the seat EBU27363 Storage compartments Insert the projections on the front of the seat into This ATV is equipped with two storage compart- the seat holders and push down on the seat at the ments.
  • Page 41 The front storage compartment is located at the front right side of the ATV. To access the storage compartment, remove the storage compartment cover by turning it counterclockwise. 1. Front storage compartment The rear storage compartment is located under the seat. (See page 4-18.) To access the storage compartment, remove the storage compartment 1.
  • Page 42 When storing any documents in the storage com- partments, be sure to wrap them in a plastic bag so that they will not get wet. When washing the ATV, be careful not to let any water enter the stor- age compartments. ...

  • Page 43: Front Carrier

    EBU18963 Front carrier  Do not exceed the load limit of 45.0 kg (99 lb) for the front carrier.  Do not exceed the maximum load of 220.0 kg (485 lb) for the ATV. EBU18973 Rear carrier  Do not exceed the load limit of 85.0 kg (187 lb) for the rear carrier.
  • Page 44 1. Special wrench Spring preload setting: Minimum (soft): Standard: Maximum (hard): 1. Spring preload adjusting ring 2. Position indicator A special wrench can be obtained at a Yamaha dealer to make this adjustment. 4-23...

  • Page 45: Auxiliary Dc Jack

    EBU19184 Auxiliary DC jack The auxiliary DC jack is located at the front right side of the ATV. The auxiliary DC jack can be used for suitable work lights, radios, etc. The auxiliary DC jack should only be used when the engine is running and the light switch is set to “OFF”.
  • Page 46 ECB00121 NOTICE  Do not use accessories requiring more than the above maximum capacity. This may overload the circuit and cause the fuse to blow.  If accessories are used without the engine running or with the headlights turned on, the battery will lose its charge and engine start- ing may become difficult.

  • Page 47: Pre-Operation Checks

    Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in this manual, have the vehicle inspected by a Yamaha dealer. Before using this vehicle, check the following points:...
  • Page 48 ITEM ROUTINE PAGE • Check operation. If soft or spongy, have Yamaha dealer bleed hy- draulic system. • Check brake pads for wear, and replace if necessary. Front brake 5-3, 8-46, 8-47, 8-48 • Check brake fluid level in reservoir, and add specified brake fluid to specified level if necessary.

  • Page 49: Fuel

    They should move smoothly and there specified level. Add oil as necessary. (See page should be a firm feeling when the brakes are ap- 8-29.) plied. If not, have a Yamaha dealer check the brake system. EBU19632 Coolant Brake fluid level Make sure that the coolant is at the specified level.

  • Page 50: Throttle Lever

    (See page 8-46.) pressures to the following specifications: EBU19762 Throttle lever Check the operation of the throttle lever. It must open smoothly and spring back to the idle position when released. Have a Yamaha dealer correct if necessary.
  • Page 51 Recommended tire pressure: Front 35.0 kPa (0.350 kgf/cm², 5.0 psi) Rear 30.0 kPa (0.300 kgf/cm², 4.4 psi) Minimum tire pressure: Front 32.0 kPa (0.320 kgf/cm², 4.6 psi) Rear 27.0 kPa (0.270 kgf/cm², 4.0 psi) Maximum tire seating pressure: 1. Low-pressure tire gauge Front 250 kPa (2.5 kgf/cm², 36 psi) Tire wear limit...

  • Page 52: Chassis Fasteners

    After extensive tests, only the tires listed below EBU19841 have been approved for this model by Yamaha Chassis fasteners Motor Manufacturing Corporation of America. Make sure that all nuts, bolts and screws are properly tightened.

  • Page 53: Instruments, Lights And Switches

    EBU19851 Instruments, lights and switches Check that all instruments, lights and switches are working properly. Correct if necessary.

  • Page 54: Operation

    The corresponding indicator light should come on. If the indicator light does not come ECB00151 NOTICE on, have a Yamaha dealer check the electrical circuit. See the “Engine break-in” section on page 6-4 prior to operating the engine for the first time.

  • Page 55: Operating The Drive Select Lever And Driving In Reverse

    ECB00164 NOTICE This model is equipped with an ignition circuit cut- For maximum engine life, never accelerate off system. The engine can be started under the hard when the engine is cold! following conditions:  The drive select lever is in the neutral or park po- EBU20442 sition.
  • Page 56 reverse, make sure there are no people or ob- stacles behind you. When it is safe to proceed, go slowly. 1. Bring the ATV to a complete stop. 2. Apply the brake pedal. The drive select lever cannot be shifted into or from reverse or park without applying the brake pedal.

  • Page 57: Engine Break-In

    320 km (200 mi) or should come on. If the indicator light does not 20 hours. The various parts in the engine wear and come on, have a Yamaha dealer check the elec- polish themselves to the correct operating clear- trical circuit.

  • Page 58: Parking

    If any engine trouble should occur during the 1. Bring the ATV to a stop by applying the engine break-in period, immediately have a brakes. Yamaha dealer check the ATV. 2. Stop the engine. 3. With the brake pedal applied, shift the drive EBU27322 Parking select lever to the park position.

  • Page 59: Accessories And Loading

    ATV. Yamaha vehicles. Yamaha is not in a position to  Do not mount an accessory where it could inter- test the products that these aftermarket compa- fere with your ability to control the ATV.
  • Page 60  Never exceed the weight limits shown. An over- bulky object attached to the handlebars which could make steering difficult, an accessory that loaded ATV can be unstable. limits your ability to move around on the seat, or MAXIMUM LOADING LIMIT one that limits your view.
  • Page 61 just the load in the trailer, if necessary, to reduce the weight on the hitch. If you are carrying cargo and towing a trailer, include the tongue weight EWB00012 in the maximum ATV load limit. WARNING  Load cargo on the carriers as close to the center Indicates a hazardous situation which, if not of the ATV as possible.

  • Page 62: Riding Your Atv

    EBU21133 RIDING YOUR ATV...

  • Page 63: Getting To Know Your Atv

    Before you begin to ride, be complete the certified training course offered by sure you have read this Owner’s Manual com- Yamaha. They should then regularly practice the pletely and understand the operation of the con- skills learned in the course and the operating tech-...
  • Page 64 more information about the training course, con- tact an authorized ATV dealer or call 1-800-887- 2887. Riding your ATV requires skills acquired through practice over a period of time. Do not attempt to operate at maximum perfor- mance until you are totally familiar with the ATV’s handling and performance characteristics.
  • Page 65 Apparel Always wear the following to reduce risk of injury in an accident:  Approved motorcycle helmet that fits properly  Eye protection (goggles, helmet face shield, or protective eyewear)  Over-the-ankle boots, gloves, long-sleeved shirt or jacket, and long pants An approved helmet and other personal protective equipment can reduce the severity of injuries in an accident.
  • Page 66 1. Protective clothing Pre-operation checks 2. Goggles Always inspect your ATV each time you use it to 3. Gloves make sure the ATV is in safe operating condition. 4. Boots 5. Helmet Perform the pre-operation checks listed on page 5-1. Always follow the inspection and mainte- Do not operate after or while consuming alco- nance procedures and schedules described in the hol or drugs.
  • Page 67  Do not exceed the maximum loading limits fully opening, even when the throttle lever is pushed to the maximum. Turning in the adjusting for the vehicle (see “MAXIMUM LOADING screw limits the maximum engine power available LIMIT” in this section or vehicle labeling). ...
  • Page 68 During operation MAXIMUM LOADING LIMIT Always keep your feet on the footboards during ATV loading limit (total weight of cargo, rid- operation; otherwise, they may contact the rear er, accessories, and tongue): wheels. WARNING! Removing even one hand or 220.0 kg (485 lb) foot can reduce your ability to control the ATV Front carrier: or could cause you to lose your balance and...
  • Page 69 ATV should during operation or after leaving the ATV, do not be genuine Yamaha or equivalent components let brush, grass and other materials collect under designed for use on this ATV and should be in- the vehicle, near the muffler or exhaust pipe, or stalled and used according to instructions.

  • Page 70: Be Careful Where You Ride

    To prevent burns, avoid touching the exhaust sys- BE CAREFUL WHERE YOU RIDE tem. Park the ATV in a place where pedestrians or This ATV is designed for off-road use only. children are not likely to touch it. WARNING! Paved surfaces may seriously af- fect handling and control of the ATV, and may cause the ATV to go out of control.
  • Page 71 WARNING! Never operate this ATV on any pub- lic street, road or highway, even a dirt or gravel one. You could collide with another vehicle. [EWB01032] Do not operate on rough, slippery, or loose terrain Know the terrain where you ride. Ride cautiously in until you have learned and practiced the skills nec- unfamiliar areas.
  • Page 72 When riding in an area where you might not easily Do not ride in areas posted “no trespassing”. be seen, such as desert terrain, mount a caution Do not ride on private property without getting flag on the ATV. DO NOT use the flag pole bracket permission.

  • Page 73: Turning Your Atv

    Select a large, flat area off-road to become familiar ECB00252 NOTICE with your ATV. Make sure that this area is free of obstacles and other riders. You should practice Do not shift from low-range to high-range or control of the throttle, brakes, shifting procedures, vice versa without coming to a complete stop.

  • Page 74: Climbing Uphill

    As you approach a curve, slow down and begin to may continue to go straight. If the ATV doesn’t turn the handlebars in the desired direction. As turn, come to a stop and then practice the proce- you do so, put your weight on the footboard to the dure again.
  • Page 75  Never operate the ATV on hills too steep for the ATV or for your abilities. The ATV can overturn more easily on extremely steep hills than on level surfaces or small hills.  Always check the terrain carefully before you start up any hill.
  • Page 76 It is important when climbing a hill to make sure that your weight is transferred forward on the ATV. This can be accomplished by leaning forward and, on steeper inclines, standing on the footboards and leaning forward over the handlebars. When- ever possible, ride straight up hills.
  • Page 77 If you start to roll backwards, DO NOT apply either brake abruptly. If you are in “2WD”, apply only the front brake. When fully stopped, apply the rear brake as well, and then shift to the park position. If you are in “4WD”, because all wheels are inter- connected by the drive train, applying either brake will brake all wheels, therefore, avoid sudden ap- plication of either the front or rear brake as the...

  • Page 78: Riding Downhill

    RIDING DOWNHILL When riding your ATV downhill, shift your weight as far to the rear and uphill side of the ATV as pos- EWB01622 WARNING sible. Move back on the seat and sit with your arms straight. Engine compression will do most of Going down a hill improperly could cause over- turns or loss of control.

  • Page 79: Crossing A Slope

     Always follow proper procedures as de- Whenever possible, ride your ATV straight down- hill. Avoid sharp angles which could allow the ATV scribed in the Owner’s Manual.  Avoid hills with excessively slippery or loose to tip or roll over. Carefully choose your path and ride no faster than you will be able to react to ob- surfaces.

  • Page 80: Crossing Through Shallow Water

    If your ATV does begin to tip over, gradually steer than the depth specified in your Owner’s Man- in the downhill direction if there are no obstacles ual, as tires may float, increasing the risk of an in your path. As you regain proper balance, grad- overturn.
  • Page 81 without verifying that you have regained proper braking ability. WARNING! Wet brakes may have reduced stopping ability, which could cause loss of control. [EWB02622] 1. Air filter case check hose After riding your ATV in water, be sure to drain the trapped water by removing the check hoses at the bottom of the air filter case.

  • Page 82: Riding Over Rough Terrain

    1. V-belt case drain plug 1. Storage compartment drain plug RIDING OVER ROUGH TERRAIN EWB01652 WARNING Riding improperly over obstacles could cause loss of control or a collision. Before operating in a new area, check for obstacles. Never at- tempt to ride over large obstacles, such as large rocks or fallen trees.

  • Page 83: Sliding And Skidding

    accident. Be sure to keep your feet firmly mounted To reduce the tendency for the front wheels to on the footboards at all times. Avoid jumping the slide in loose or slippery conditions, positioning ATV as loss of control and damage to the ATV may your weight over the front wheels will sometimes result.

  • Page 84: What To Do If

    WHAT TO DO...  If your ATV doesn’t turn when you want it to: Bring the ATV to a stop and practice the turning maneuvers again. Be sure you are putting your weight on the footboard to the outside of the turn.
  • Page 85  If your ATV is traversing a sloping surface: Be sure to ride with your weight positioned to- wards the uphill side of the ATV to maintain proper balance. If the ATV starts to tip, steer down the hill (if there are no obstacles in your way) to regain balance.

  • Page 86: Periodic Maintenance And Adjustment

    The intervals given in the periodic maintenance vice or while using the vehicle. If you are not fa- charts should be considered as a general guide miliar with vehicle service, have a Yamaha under normal riding conditions. However, DE- dealer perform the service.

  • Page 87: Owner's Manual And Tool Kit

    If you do not have the tools or experience required spective compartments under the seat. for a particular job, have a Yamaha dealer perform it for you. 1. Owner’s manual 2.

  • Page 88: Periodic Maintenance Chart For The Emission Control System

    However, keep in mind that if the ATV isn’t used for a long period of time, the month maintenance intervals should still be followed.  Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.
  • Page 89 INITIAL EVERY month Whichev- CHECK OR MAINTENANCE ITEM er comes 1300 2500 2500 5000 km (mi) first (200) (800) (1600) (1600) (3200) hours √ √ √ Spark arrester • Clean. • Check the air cut-off valve, reed valve, and hose Air induction sys- √...

  • Page 90: General Maintenance And Lubrication Chart

    However, keep in mind that if the ATV isn’t used for a long period of time, the month maintenance intervals should still be followed.  Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.
  • Page 91 INITIAL EVERY month Whichev- CHECK OR MAINTENANCE ITEM er comes 1300 2500 2500 5000 km (mi) first (200) (800) (1600) (1600) (3200) hours • Check operation and correct if necessary. • Check brake pedal free play and adjust if neces- √...
  • Page 92 INITIAL EVERY month Whichev- CHECK OR MAINTENANCE ITEM er comes 1300 2500 2500 5000 km (mi) first (200) (800) (1600) (1600) (3200) hours Shock absorber as- • Check operation and correct if necessary. √ √ √ semblies • Check for oil leakage and replace if necessary. •...
  • Page 93 INITIAL EVERY month Whichev- CHECK OR MAINTENANCE ITEM er comes 1300 2500 2500 5000 km (mi) first (200) (800) (1600) (1600) (3200) hours • Change. √ √ Final gear oil • Check ATV for oil leakage, and correct if neces- sary.
  • Page 94 EBU23072  Some maintenance items need more frequent service if you are riding in unusually wet, dusty, sandy or muddy areas, or at full-throttle.  Hydraulic brake service • Regularly check and, if necessary, correct the brake fluid level. • Every two years replace the internal components of the brake master cylinders and calipers, and change the brake fluid.

  • Page 95: Removing And Installing Panels

    EWB00012 WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury. EBU23091 Removing and installing panels The panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed.
  • Page 96 Panel B To remove the panel 1. Remove panel A. 2. Remove the front carrier by removing the bolts. 1. Panel A To install the panel Place the panel in the original position. 1. Carrier bolt (under the fenders) 8-11...
  • Page 97 3. Remove the quick fasteners, and then pull the panel upward to remove it. 1. Front carrier 2. Carrier bolt (upper) 1. Panel B 2. Quick fastener To install the panel 1. Place the panel in the original position, and then install the quick fasteners.
  • Page 98 Panel C To remove the panel 1. Remove the seat. (See page 4-18.) 2. Remove the quick fastener screws, and then pull the panel upward to remove it. 2. Install the front carrier by installing the bolts and tightening them to the specified torques. Tightening torques: Carrier bolt (upper): 34 Nm (3.4 m·kgf, 25 ft·lbf)
  • Page 99 1. Panel D 2. Install the seat. 2. Quick fastener screw Panels D and E To remove a panel 1. Remove panels A and C. 2. Remove the quick fastener screw and bolt, and then pull the panel upward to remove it. To ease removal of panel D, shift the drive select lever into the reverse position.
  • Page 100 To install a panel 1. Place the panel in the original position, and then install the bolt and quick fastener screw. 1. Panel E 2. Quick fastener screw 1. Bolt 2. Install panels A and C. 8-15...
  • Page 101 Panels F and G To remove a panel 1. Remove the panel bolts, footboard bolt, and footboard nut. 2. Pull the panel downward while pushing the projection. 1. Panel G 2. Footboard nut 3. Footboard bolt 4. Panel bolt 5. Projection To install a panel 1.
  • Page 102 Tightening torques: Panel bolt: 4.0 Nm (0.40 m·kgf, 2.9 ft·lbf) Footboard nut: 4.0 Nm (0.40 m·kgf, 2.9 ft·lbf) Panel H To remove the panel 1. Remove the seat. (See page 4-18.) 2. Remove the rear carrier by removing the bolts. 2.
  • Page 103 3. Remove the quick fasteners, and then push inward on the areas shown. 1. Rear carrier 2. Carrier bolt (upper) 1. Panel H 2. Quick fastener To install the panel 1. Place the panel in the original position, and then install the quick fasteners. 1.

  • Page 104: Removing The Radiator Grills

    EBU28672 Removing the radiator grills The radiator grills can be removed to access the radiator for cleaning. To remove a radiator grill Remove the quick fastener, pull the radiator grill outward at the top, and then pull it upward. 2. Install the rear carrier by installing the bolts and tightening them to the specified torques.

  • Page 105: Checking The Spark Plug

    2. Remove the spark plug as shown, with the EBU23214 Checking the spark plug spark plug wrench included in the owner’s The spark plug is an important engine component, tool kit. which is easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark plug should be removed and checked in ac- cordance with the periodic maintenance and lubri-...
  • Page 106 If the spark plug shows a distinctly different color, the engine could be operating improperly. Do not attempt to diagnose such problems yourself. In- stead, have a Yamaha dealer check the ATV. 2. Check the spark plug for electrode erosion and excessive carbon or other deposits, and replace it if necessary.

  • Page 107: Engine Oil And Oil Filter Cartridge

    Tightening torque: Spark plug: If the engine was started before checking the oil 13 Nm (1.3 m·kgf, 9.4 ft·lbf) level, be sure to warm up the engine sufficiently, and then wait at least 10 minutes until the oil set- tles for an accurate reading. If a torque wrench is not available when installing 3.
  • Page 108 1. Engine oil dipstick 1. Maximum level mark 2. Minimum level mark 5. Insert the dipstick completely into the oil filler 6. If the engine oil is at or below the minimum hole, and then remove it again to check the oil level mark, add sufficient oil of the recom- level.
  • Page 109 1. Oil filter cartridge 2. Oil filter wrench 1. Engine oil drain bolt 2. Gasket An oil filter wrench is available at a nearby Yamaha dealer. 7. Apply a thin coat of engine oil to the O-ring of the new oil filter cartridge.
  • Page 110 1. O-ring 1. Torque wrench Tightening torque: Oil filter cartridge: Make sure that the O-ring is properly seated. 17 Nm (1.7 m·kgf, 12 ft·lbf) 8. Install the new oil filter cartridge with an oil fil- 9. Install panel F. ter wrench, and then tighten it to the specified 10.

  • Page 111: Final Gear Oil

    The final gear case must be checked for oil leak- age before each ride. If any leakage is found, have ECB00301 a Yamaha dealer check and repair the ATV. In ad- NOTICE dition, the final gear oil level must be checked and ...
  • Page 112 2. Remove the final gear oil level check bolt and its gasket, and then check the oil level in the final gear case. The oil level should be at the brim of the check hole. 1. Final gear oil filler bolt 2.
  • Page 113 To change the final gear oil Tightening torque: 1. Place the ATV on a level surface. Final gear oil drain bolt: 2. Place an oil pan under the final gear case to 23 Nm (2.3 m·kgf, 17 ft·lbf) collect the used oil. 3.

  • Page 114: Differential Gear Oil

    2. Gasket leakage before each ride. If any leakage is found, 3. Differential gear oil have a Yamaha dealer check and repair the ATV. 4. Correct oil level In addition, the differential gear oil level must be 3. If the oil is below the brim of the filler hole, add...
  • Page 115 5. Install the oil filler bolt and its gasket, and then 4. Install the drain bolt and its new gasket, and tighten the bolt to the specified torque. then tighten the bolt to the specified torque. Tightening torque: Tightening torque: Differential gear oil filler bolt: Differential gear oil drain bolt: 23 Nm (2.3 m·kgf, 17 ft·lbf)

  • Page 116: Coolant

    Recommended differential gear oil: See page 10-1. The coolant level must be checked on a cold en- gine since the level varies with engine tempera- 6. Check the oil filler bolt gasket for damage, ture. and replace it if necessary. 7.
  • Page 117 If water has been added to the coolant, have Coolant reservoir capacity (up to the maxi- a Yamaha dealer check the antifreeze con- mum level mark): tent of the coolant as soon as possible, 0.24 L (0.25 US qt, 0.21 Imp.qt) otherwise the effectiveness of the coolant will be reduced.
  • Page 118 EBU2776A To change the coolant EWB01891 WARNING Wait for the engine and radiator to cool before removing the radiator cap. You could be burned by hot fluid and steam blown out under pressure. Always place a thick rag over the cap when opening.
  • Page 119 6. Remove the radiator cap. 1. Coolant drain bolt 2. Gasket 1. Radiator cap 7. Remove the coolant reservoir cap. 8. Disconnect the coolant reservoir hose on the coolant reservoir side, and then drain the coolant from the coolant reservoir. 1.
  • Page 120 13. Pour the recommended coolant into the res- ervoir to the maximum level mark, and then install the reservoir cap. NOTICE: Mix anti- freeze with distilled water only. However, if distilled water is not available, soft water may be used for refilling. Do not use hard water or salt water since they are harmful to the engine.
  • Page 121 1. Water pump air bleed bolt 1. V-belt cooling duct 2. Clamp screw 15. When coolant begins to flow out of the bolt 18. Loosen the cylinder head air bleed bolt, with- hole, tighten the water pump air bleed bolt to out removing it, to allow all of the air to es- the specified torque.
  • Page 122 24. Start the engine, and then check for coolant leakage. If any leakage is found, have a Yamaha dealer check the cooling system. 1. Cylinder head air bleed bolt 25. Install the V-belt cooling duct, and then tight- en the clamp screw.
  • Page 123 1. Footboard nut Tightening torques: 2. Footboard bolt A Footboard nut: 3. Footboard bolt B 4.0 Nm (0.40 m·kgf, 2.9 ft·lbf) Footboard bolt A: 4.0 Nm (0.40 m·kgf, 2.9 ft·lbf) Tighten footboard bolts B in the order shown. Footboard bolt B: 7 Nm (0.7 m·kgf, 5.1 ft·lbf) 27.

  • Page 124: Cleaning The Air Filter Element

    EBU27808 Cleaning the air filter element The air filter element should be cleaned at the in- tervals specified in the periodic maintenance and lubrication chart. Clean or, if necessary, replace the air filter element more frequently if you are rid- ing in unusually wet or dusty areas.
  • Page 125 3. Remove the air filter case cover by unhooking the holders. 1. Air filter case cover holder 2. Air filter case cover 4. Remove the sponge material and the air filter mesh from the air filter case. 1. Sponge material 2.
  • Page 126 8. Check the sponge material and replace it if damaged. 9. Apply Yamaha foam air filter oil or other qual- ity foam air filter oil to the sponge material. 8-41...

  • Page 127: Cleaning The Spark Arrester

    13. Install the panel. The air filter element should be cleaned every 20– 40 hours. It should be cleaned and lubricated more often if the ATV is operated in extremely dusty areas. Each time the air filter element main- tenance is performed, check the air inlet of the air filter case for obstructions.
  • Page 128 1. Tailpipe bolt 1. Gasket 2. Spark arrester 2. Remove the tailpipe by pulling it out of the 3. Tailpipe muffler, and then remove the gasket. 4. Check the gasket for damage, and replace it 3. Tap the tailpipe lightly, and then use a wire if necessary.

  • Page 129: V-Belt Case Drain Plug

    If water drains from the V-belt case after removing if necessary, adjusted at the intervals specified in the plug, have a Yamaha dealer check the ATV as the periodic maintenance and lubrication chart. the water may affect other engine parts.

  • Page 130: Valve Clearance

    3. To increase the throttle lever free play, turn must be adjusted by a Yamaha dealer at the inter- the throttle lever free play adjusting bolt in di- vals specified in the periodic maintenance and lu- rection (a). To decrease the throttle lever free brication chart.

  • Page 131: Checking The Front And Rear Brake Pads

    Yamaha dealer replace the brake pads as a set. 1. Wear indicator groove The wheels need to be removed to check the Rear brake brake pads.

  • Page 132: Checking The Brake Fluid Level

    Rear brake EBU29843 Checking the brake fluid level Before riding, check that the brake fluid is above the minimum level mark. Check the brake fluid lev- el with the top of the reservoir level. Replenish the brake fluid if necessary. Front brake 1.

  • Page 133: Changing The Brake Fluid

     Use only the specified brake fluid; otherwise, EBU24293 Changing the brake fluid the rubber seals may deteriorate, causing Have a Yamaha dealer change the brake fluid at leakage.  Refill with the same type of brake fluid. Add- the intervals specified in the periodic maintenance and lubrication chart.

  • Page 134: Adjusting The Brake Pedal Free Play

    Front brake EBU29074 Adjusting the brake pedal free play The brake pedal free play must be adjusted at the intervals specified in the periodic maintenance and lubrication chart.  Always perform this maintenance completely in the following order whenever adjusting the rear brake.
  • Page 135 1. Brake pedal free play 1. Locknut 2. Brake pedal free play adjusting nut 1. Remove panel G. (See page 8-10.) 4. Tighten the locknut. 2. Loosen the locknut. 5. After adjusting, there should be slight play at 3. Turn the brake pedal free play adjusting nut in the brake pedal cable joint as shown.

  • Page 136: Axle Boots

    Check the axle boots for tears or damage. If any damage is found, have them replaced by a Yamaha dealer. 1. Brake pedal cable joint 2. Slight play (0.1–0.5 mm [0.004–0.02 in]) 6.

  • Page 137: Checking And Lubricating The Cables

    If a cable is damaged or does not move The operation of the front and rear brake levers smoothly, have a Yamaha dealer check or replace should be checked before each ride, and the lever pivots should be lubricated if necessary.

  • Page 138: Checking And Lubricating The Brake Pedal

    Front brake lever EBU28833 Checking and lubricating the brake pedal The operation of the brake pedal should be checked before each ride, and the pedal pivot should be lubricated if necessary. To access the brake pedal pivot, remove panel G. (See page 8-10.) Recommended lubricant: Lithium-soap-based grease...

  • Page 139: Checking The Wheel Hub Bearings

    If there is play and lubrication chart. in a wheel hub or if a wheel does not turn smooth- ly, have a Yamaha dealer check the wheel hub For parts equipped with a grease nipple, use a bearings.

  • Page 140: Lubricating The Steering Shaft

    WARNING The steering shaft must be lubricated by a Battery electrolyte is poisonous and danger- Yamaha dealer at the intervals specified in the pe- ous, as it contains sulfuric acid, which can riodic maintenance and lubrication chart. cause severe burns. Avoid contact with skin, eyes or clothing.
  • Page 141 To remove the battery 1. Remove panel A. (See page 8-10.) 2. Remove the front carrier by removing the bolts. 1. Front carrier 2. Carrier bolt (upper) 1. Carrier bolt (under the fenders) 1. Carrier bolt (lower) 8-56...
  • Page 142 3. Remove the battery holding plate by remov- To charge the battery ing the nuts. Have a Yamaha dealer charge the battery as soon 4. Disconnect the negative battery lead first, as possible if it seems to have discharged. Keep...
  • Page 143 To install the battery 4. Install the front carrier by installing the bolts and tightening them to the specified torques. Be sure the battery is fully charged. Tightening torques: Carrier bolt (upper): 1. Place the battery in its compartment. 34 Nm (3.4 m·kgf, 25 ft·lbf) 2.

  • Page 144: Replacing A Fuse

    EBU30521 Replacing a fuse 1. Auxiliary DC jack fuse 2. Four-wheel-drive motor fuse 1. Fuse box 3. Ignition fuse 2. Main fuse 4. Radiator fan motor fuse 3. EPS fuse (for EPS model) 5. Signaling system fuse 4. Fuel injection system spare fuse 6.
  • Page 145 YFM700PSF 40.0 A 3. Turn the key to “ ” (on) and turn on the elec- trical circuits to check if the devices operate. 4. If the fuse immediately blows again, have a Yamaha dealer check the electrical system. 8-60...

  • Page 146: Replacing A Headlight Bulb

    EBU27444 Replacing a headlight bulb If a headlight bulb burns out, replace it as follows. 1. Remove the cover at the rear of the headlight by pulling it off. 1. Headlight bulb cover 3. Disconnect the headlight coupler. 1. Cover at the rear of the headlight 2.

  • Page 147: Adjusting A Headlight Beam

    ECB00691 versely affected. Thoroughly clean off any NOTICE dirt and fingerprints on the headlight bulb It is advisable to have a Yamaha dealer make using a cloth moistened with alcohol or this adjustment. thinner. [ECB00652]...

  • Page 148: Replacing The Tail/Brake Light Bulb

    To raise a headlight beam, turn the headlight beam adjusting screw in direction (a). To lower a headlight beam, turn the adjusting screw in direction (b). 1. Tail/brake light bulb holder 3. Remove the burnt-out bulb by pushing it in and turning it counterclockwise.

  • Page 149: Removing A Wheel

    4. Insert a new bulb into the bulb holder, push it EBU25702 Installing a wheel in, and then turn it clockwise until it stops. 1. Place the ATV on a level surface. 5. Install the bulb holder (together with the bulb) 2.

  • Page 150: Troubleshooting

    The following troubleshooting charts represent quick and easy procedures for checking these vi- tal systems yourself. However, should your ATV require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary 1. Tapered nut tools, experience, and know-how to service the 3.

  • Page 151: Troubleshooting Charts

    Remove the spark plug and check the electrodes. The engine does not start. Have a Yamaha dealer check the ATV. Check the compression. 4. Compression The engine does not start. There is compression.
  • Page 152 Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.

  • Page 153: Cleaning And Storage

    EBU25861 CLEANING AND STORAGE and deterioration of wheel bearings, EBU25882 Cleaning brakes, transmission seals and electrical Frequent, thorough cleaning of your ATV will not devices. Many expensive repair bills have only enhance its appearance but will improve its resulted from improper high-pressure de- general performance and extend the useful life of tergent applications such as those avail- many components.

  • Page 154: Storage

    3. Perform the following steps to protect the cyl- EBU27262 Storage inder, piston rings, etc. from corrosion. a. Remove the spark plug cap and spark Short-term plug. Always store your ATV in a cool, dry place and, if b. Pour a teaspoonful of engine oil into the necessary, protect it against dust with a porous spark plug bore.
  • Page 155 6. Cover the muffler outlet with a plastic bag to prevent moisture from entering it. 7. Remove the battery and fully charge it. Store it in a cool, dry place and charge it once a month. Do not store the battery in an exces- sively cold or warm place [less than 0 °C (30 °F) or more than 30 °C (90 °F)].

  • Page 156: Specifications

    EBU25962 SPECIFICATIONS Dimensions: Compression ratio: 10.0 : 1 Overall length: Starting system: 2065 mm (81.3 in) Electric starter Overall width: Lubrication system: 1180 mm (46.5 in) Wet sump Overall height: Engine oil: 1240 mm (48.8 in) Seat height: Recommended brand: 905 mm (35.6 in) YAMALUBE Wheelbase:...
  • Page 157 Engine oil quantity: Fuel injection: Without oil filter cartridge replacement: Throttle body: 2.00 L (2.11 US qt, 1.76 Imp.qt) ID mark: With oil filter cartridge replacement: 2BG1 00 2.10 L (2.22 US qt, 1.85 Imp.qt) Spark plug (s): Final gear oil: Manufacturer/model: Type: NGK/CPR7EA-9...
  • Page 158 Chassis: Minimum: Front: Frame type: 32.0 kPa (0.320 kgf/cm², 4.6 psi) Steel tube frame Rear: Caster angle: 27.0 kPa (0.270 kgf/cm², 4.0 psi) 4.5 ° Front wheel: Trail: 26.0 mm (1.02 in) Wheel type: Front tire: Panel wheel Rim size: Type: 12 x 6.0AT Tubeless...
  • Page 159 Front suspension: Tail/brake light: 12 V, 5.0/21.0 W × 1 Type: Meter lighting: Double wishbone EL (Electroluminescent) Spring/shock absorber type: Neutral indicator light: Coil spring/oil damper Wheel travel: Reverse indicator light: 193 mm (7.6 in) Rear suspension: Coolant temperature warning light: Type: Double wishbone EPS warning light:...
  • Page 160 EPS fuse: YFM700PF 40.0 A YFM700PHF 40.0 A YFM700PSF 40.0 A Headlight fuse: 10.0 A Signaling system fuse: 5.0 A Ignition fuse: 10.0 A Auxiliary DC jack fuse: 10.0 A Four-wheel-drive motor fuse: 10.0 A Radiator fan motor fuse: 20.0 A 10-5...

  • Page 161: Consumer Information

    Yamaha dealer or for reference in case the ATV is stolen. KEY IDENTIFICATION NUMBER: VEHICLE IDENTIFICATION NUMBER: 1.
  • Page 162 Model label ment Canada. The model label is affixed at the location in the il- lustration. Record the information on this label in the space provided. This information will be need- ed when ordering spare parts from a Yamaha dealer. 11-2...
  • Page 163 1. Vehicle Emission Control Information label 11-3...

  • Page 164: Noise Regulation

    EBU26061 Noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.

  • Page 165: Maintenance Record

    EBU26081 Maintenance record Copies of work orders and/or receipts for parts you purchase and install will be required to document maintenance done in accordance with the warranty. The chart below is printed only as a reminder to you that the maintenance work is required. It is not acceptable proof of maintenance work. MAINTENANCE INTERVAL DATE OF SERVICING DEALER...

  • Page 166: Yamaha Motor Corporation, U.s.a. 2015 And Later Model Atv Limited Warranty

    EBU30970 YAMAHA MOTOR CORPORATION, U.S.A. 2015 AND LATER MODEL ATV LIMITED WARRANTY Yamaha Motor Corporation, U.S.A. hereby warrants SPECIFIC EXCLUSIONS from this warranty shall warranty to remain in effect, this inspection and that new Yamaha ATVs purchased from include parts replaced due to normal wear or routine...
  • Page 167 Attention: Warranty Department 3. Each Yamaha ATV dealer is held responsible for his setup, service and war- ranty repair work. This will ensure that Yamaha Motor Corporation, U.S.A. has an up-to-date registration record in accordance with federal law.

  • Page 168: Yamaha Extended Service (Y.e.s.)

    Y.E.S. coverage is transferable to a new owner if you shows in the comprehensive coverage benefits. There sell or trade in your ATV. That can make your Yamaha are no mileage limitations. Coverage isn’t limited to “moving par ts” or the “drive train” like many other plans.
  • Page 169 Y.E.S. costs less within the first 90 days after you buy your Yamaha. See your dealer today! A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primar y ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need.

  • Page 170: Index

    INDEX Drive select lever safety system cable, adjusting ..8-45 Accessories and loading ..........6-6 Accessories, auxiliary jack ...........4-24 Engine break-in .............. 6-4 Air filter element, cleaning ..........8-39 Engine oil ............... 5-3 Axle boots ..............8-51 Engine oil and oil filter cartridge ........8-22 Engine stop switch ............
  • Page 171 Low-range indicator light ..........4-2 Shock absorber assemblies, adjusting the front and rear ................4-22 Spark arrester, cleaning ..........8-42 Main switch ..............4-1 Spark plug, checking ........... 8-20 Maintenance and lubrication chart ........ 8-5 Specifications .............. 10-1 Maintenance chart, emission control system ....8-3 Speed limiter ..............
  • Page 173 EBU30393 For your best ownership experience, think Genuine Yamaha! Genuine Yamaha Parts – Genuine Yamaha replacement parts are the exact same parts as the ones originally equipped on your vehicle, providing you with the performance and durability you have come to expect.
  • Page 174 EBU26152 WARNING Improper ATV use can result in SEVERE INJURY or DEATH. ALWAYS USE NEVER USE NEVER CARRY NEVER USE AN APPROVED ON PUBLIC PASSENGERS WITH DRUGS HELMET AND ROADS OR ALCOHOL PROTECTIVE GEAR NEVER ALWAYS operate: without proper training or instruction. use proper riding techniques to avoid at speeds too fast for your skills or the vehicle overturns on hills and rough...

This manual is also suitable for:

Yfm700df 2014Yfm700dhf 2014Yfm700pf 2014Yfm700phf 2014Yfm700psf 2014

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