Generator Disassembly And Assembly - Suzuki 2005 GSF1200 Service Manual

1J-7 Charging System:

Generator Disassembly and Assembly

Refer to "Generator Removal and Installation: ".
Disassembly
1) Hold the generator driven gear using a vise "A" and
two pieces of wood "B" as shown. Then, remove the
generator driven gear nut.
CAUTION
!
Do not hold the damper housing (1) using the
vise "A" or the damper housing will be
damaged.
1
2) Remove the damper housing (1) using the special
tool.
Special tool
(A): 09913–61510 (Bearing puller)
1
3) Remove the generator end cover (2).
B649G11A06011
"B"
"B"
"A"
I649G11A0010-02
(A)
I649G11A0011-02
2
I649G11A0012-01
4) Remove the brush holder (3) and IC regulator (4).
4
5) Remove the stator coil lead wires mounting screws
(5).
6) Remove the rectifier (6).
NOTE
Straighten the stator coil lead wires using
long-nose pliers, then remove the rectifier.
5
6
7) Remove the generator housing nuts.
8) Separate the generator housing (7) from the
generator end housing (8).
7
3
I649G11A0013-01
5
I649G11A0014-01
I649G11A0015-01
8
I649G11A0016-01