Throttle Body Disassembly And Assembly - Suzuki GSX-R1000 Service Manual

Manuals by Motomatrix / The Solution For Lost Motorcycle Coded Keys
14) Disconnect the throttle cables.
CAUTION
!
After disconnecting the throttle cables, do
not snap the throttle valve from full open to
full close. It may cause damage to the throttle
valve and throttle body.
15) Remove the throttle body.
Installation
Installation is in the reverse order of removal. Pay
attention to the following points:
• Connect the primary injector couplers (1) and
secondary injector couplers (2) to the respective fuel
injectors. Make sure that each coupler is installed in
the correct position. The color on each lead wire
refers to the appropriate fuel injector.
Primary injector
#1 Y/R and Gr/W
#2 Y/R and Gr/B
#3 Y/R and Gr/Y
#4 Y/R and Gr/R
email: info@motomatrix.co.uk / www.motomatrix.co.uk
I947H1140258-01
2
1
I947H1140259-01
Secondary injector
Y/R and Lg
Y/R and Lg/W
Y/R and Lg/B
Y/R and Lg/Bl
• Connect the throttle cable No. 1 (3) and throttle cable
No. 2 (4) to the throttle cable drum.
4
" a "
"a": 0 – 1 mm (0 – 0.04 in)
• Loosen each throttle cable lock-nut.
• Turn in each throttle cable adjuster fully and locate
each outer cable so that the clearance "a" is 0 – 1 mm
(0 – 0.04 in).
• Tighten each lock-nut.
Tightening torque
Throttle cable lock-nut: 4.5 N·m (0.45 kgf-m, 3.0
lbf-ft)
• Adjust the throttle cable play. Refer to "Throttle Cable
Play Inspection and Adjustment" in Section 0B
(Page 0B-12).
• Reset the ISC valve and TP sensor learned values.
Refer to "ISC Valve Reset" (Page 1D-18) and "TP
Reset" (Page 1D-19).

Throttle Body Disassembly and Assembly

Refer to "Throttle Body Removal and Installation"
(Page 1D-10).
Disassembly
CAUTION
!
Identify the position of each removed part.
Organize the parts in their respective groups
so that they can be reinstalled in their
original positions.
1) Disconnect the fuel feed hose (1), ISC valve hose (2)
and vacuum hoses (3).
Engine Mechanical: 1D-11
3
" a "
I837H1140016-01
B947H11406011