Front Master Cylinder / Brake Lever Disassembly And Assembly - Suzuki 2005 GSF1200 Service Manual

4A-10 Brake Control System and Diagnosis:
Front Master Cylinder / Brake Lever
Disassembly and Assembly
Refer to "Front Brake Master Cylinder Assembly
Removal and Installation: ".
Disassembly
1) Remove the brake lever (1) and brake light switch
(2).
2
2) Remove the reservoir cap (3), plate (4) and
diaphragm (5).
3) Pull out the dust boot (6) and remove the snap ring
(7).
Special tool
: 09900–06108 (Snap ring pliers)
6
B649G14106029
1
I649G1410020-01
3
4
5
I649G1410021-01
7
I649G1410022-01
4) Remove the following parts from the master cylinder.
• Piston (8)
• Secondary cup (9)
• Primary cup (10)
• Spring (11)
Assembly
Assemble the master cylinder in the reverse order of
disassembly. Pay attention to the following points:
CAUTION
!
• Wash the master cylinder components with
new brake fluid before reassembly.
• Do not wipe the brake fluid off after
washing the components.
• When washing the components, use the
specified brake fluid. Never use different
types of fluid or cleaning solvents such as
gasoline, kerosine, etc.
• Apply brake fluid to the master cylinder
bore and all of the master cylinder
component to be inserted into the bore.
BF: Brake fluid (DOT 4)
11 10 8 9
I649G1410023-01
I649G1410024-01