SV1000K3 PERIODIC MAINTENANCE CHASSIS BOLT AND NUT Tighten initially at 1 000 km (600 miles, 1 month) and every 6 000 km (4 000 miles, 6 months) thereafter. Check that all chassis bolts and nuts are tightened to their specified torque. (Refer to below and page 2-29 of SV1000S Service manual for the locations of the following nuts and bolts on the motorcycle.) ITEM N·m...
SV1000K3 5 SUSPENSION SETTING After installing the front fork, adjust the spring pre-load and damping force as follows. SPRING PRE-LOAD ADJUSTMENT There are eight grooves on the spring adjuster. Position 1 pro- vides the maximum spring pre-load and position 8 provides the minimum spring pre-load.
SV1000K3 HANDLEBARS REMOVAL AND DISASSEMBLY • Remove the handlebar balancer 1. NOTE: Do not remove the handlebar balancer mounting screw before removing the handlebar balancer. Slightly loosen the mounting screw, and then pull the balancer assembly out of handlebars. • Remove the rear view mirror 2. •...
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1 and then tighten the bolt 2. • Install the throttle grip and cables. (Throttle cable routing: #11) • Apply SUZUKI SUPER GREASE to the throttle cables and their holes. $ 99000-25030: SUZUKI SUPER GREASE “A” (USA) 99000-25010: SUZUKI SUPER GREASE “A” (Others) •...
SV1000K3 • Install the left handlebar switch to the handlebars by engaging the stopper 5 with the handlebar hole 6. • Install the clutch master cylinder. (#SV1000S 6-94 and below) • Install the handlebar balancers and rear view mirrors. (Handlebar balancer installation: #16) MASTER CYLINDER REMOUNTING Master cylinder...
SV1000K3 9 WIRING HARNESS, CABLE AND HOSE ROUTING WIRING HARNESS ROUTING Magneto lead UPPER Clamp Wiring harness Magneto Set the coupler center of the frame. Set the magneto coupler above the generator coupler. Ignition coil Set the speed sensor coupler under the clutch hose.
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SV1000K3 Clamp Wiring harness Neutral switch Clamp the harness without contact to the bracket. Horn Don’t slacken. Clamp Set the connector and harness between the Harness frame and reservoir tank. Rear turn signal light Set surely. Licence lamp Set the coupler inside triangle area between the frame and fender.
SV1000K3 CLUTCH HOSE ROUTING VIEW A After the clutch hose union 21˚ 14˚ touching to the stopper, tighten the union bolt. After positioning the clutch hose with the frame bridge, tighten the clamp bolt. Pass through the clutch hose outside of the guide. Frame bridge Clamp the clutch hose firmly.
SV1000K3 PROP STAY SET-UP Fuel tank prop stay Fuel tank prop stay Clamp Fuel tank prop stay Forward Rear fender No. 2 Lift and support the fuel tank Rear fender No. 1 with its prop stay. HANDLE BALANCER INSTALLATION 5.5 N . m (0.55 kgf-m, 4.0 lb-ft) Balancer weight LH clearance...
SV1000K3 CONROD + CRANKSHAFT Unit: mm (in) ITEM STANDARD LIMIT Conrod small end I.D. 22.010 – 22.018 22.040 (0.8665 – 0.8668) (0.8677) Conrod big end side clearance 0.17 – 0.32 0.50 (0.007 – 0.013) (0.020) Conrod big end width 21.95 – 22.00 —...
2 900 ml Filter change (3.1/2.6 US/lmp qt) 3 300 ml Overhaul (3.5/2.9 US/lmp qt) Front fork oil type SUZUKI FORK OIL L01 or an equivalent fork oil Front fork oil capacity (each leg) * 508 ml (17.2/17.9 US/lmp oz)