Drive Chain Replacement - Suzuki 2005 GSF1200 Service Manual

3A-6 Drive Chain / Drive Train / Drive Shaft:

Drive Chain Replacement

Use the special tool in the following procedures, to cut
and rejoin the drive chain.
NOTE
When using the special tool, apply a small
quantity of grease to the threaded parts of
the special tool.
Special tool
: 09922–22711 (Drive chain cutting and joining
tool)
Drive Chain Cutting
1) Set up the special tool as shown in the illustration.
8
6
7
1. Tool body
2. Grip handle
3. Pressure bolt [A]
4. Pressure bolt [B]
B649G13106012
I649G1310023-01
1
4
5
3
2
I649G1310024-01
5. Bar
6. Adjuster bolt (With through hole)
7. Pin remover
8. Chain holder (Engraved mark 500)
with reamer bolt M5 x 10
NOTE
The tip of pin remover (1) should be
positioned inside "a" approximately 5 mm
(0.2 in) from the end face of pressure bolt [A]
(2) as shown in the illustration.
"a"
2
"a": 5 mm (0.2 in)
2) Place the drive chain link being disjointed on the
holder part (8) of the tool.
3) Turn in both the adjuster bolt (6) and pressure bolt
[A] (3) so that each of their end hole fits over the
chain joint pin properly.
4) Tighten the pressure bolt [A] (3) with the bar.
8
6
5) Turn in the pressure bolt [B] (4) with the bar (5) and
force out the drive chain joint pin (9).
CAUTION
!
Continue turning in the pressure bolt [B] (4)
until the joint pin has been completely
pushed out of the chain.
NOTE
After the joint pin (9) is removed, loosen the
pressure bolt [B] (4) and then pressure bolt
[A] (3).
1
I649G1310025-01
3
I649G1310026-01