Gearshift Shaft / Gearshift Cam Driven Gear Components - Suzuki 2005 GSF1200 Service Manual

5B-18 Manual Transmission:
4) Disconnect the gear position switch coupler (1).
5) Remove the gear position switch.
6) Remove the O-ring (2), switch contact (3) and spring
(4).
NOTE
Do not lose the O-ring, switch contact and
spring.
7) Remove the gear position switch lead wire as shown
in the wiring harness routing diagram. Refer to
"Wiring Harness Routing Diagram: in Section 9A".
Installation
Install the gear position switch in the reverse order of
removal. Pay attention to the following points:
CAUTION
!
Replace the O-ring (1) with a new one.
1
I649G1520080-01
I649G1520061-02
2
4
3
I649G1520062-01
• Install the gear position switch.
NOTE
When installing the gear position switch, be
sure to install the spring (2), switch contact
(3) and O-ring (1) properly.
• Route the gear position switch lead wire. Refer to
"Wiring Harness Routing Diagram: in Section 9A".
Gearshift Shaft / Gearshift Cam Driven Gear
Components
4
1. Gearshift shaft
2. Cam guide
3. Pawl lifter
4. Pawl
5. Pin
1
2
3
I649G1520084-01
B649G15206038
3
5
6
7
6
5
4
2
(a)
1
I649G1520081-01
6. Spring
7. Gearshift cam driven gear
: 19 N⋅m (1.9 kgf-m, 13.5 lb-ft)
: Apply thread lock to thread part.
: Do not reuse.