Oil Return Pipe (Cylinder Side) Removal And Installation; Oil Return Pipe (Crankcase Side) Removal And Installation; Engine Cooling System Inspection - Suzuki 2005 GSF1200 Service Manual

1F-11 Engine Cooling System:
Installation
Install the oil nozzle in the reverse order of removal.
Pay attention to the following point:
• When installing the cylinder head cover, refer to
"Engine Top Side Assembly: in Section 1D".
Oil Return Pipe (Cylinder Side) Removal and
Installation
Refer to "Engine Top Side Disassembly: in Section 1D"
and "Engine Top Side Assembly: in Section 1D".
Oil Return Pipe (Crankcase Side) Removal and
Installation
Refer to "Engine Bottom Side Disassembly: in Section
1D" and "Engine Bottom Side Assembly: in Section 1D".

Engine Cooling System Inspection

Cooling Hose
Inspect the cooling hoses for damage or oil leakage of
hose connection.
If any damage is found or oil leakage, replace the
cooling hose assembly with a new one.
Inspect the cooling hoses are connected securely.
If any leakage from the connecting section should be
corrected by proper tightening or replace the O-ring with
a new one.
Oil Cooler Hose
Inspect the oil cooler hoses for damage and oil leaks. If
any defects are found, replace the oil cooler hose(-s)
with a new one.
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Oil Cooler
Inspect the oil cooler for oil leaks. If any defects are
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found, replace the oil cooler with a new one.
If the fins are bent or dented, repair them by carefully
straightening them with the blade of a small screwdriver.
Oil Pump
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Refer to "Oil Pump Inspection: in Section 1E".
Oil Pressure Check
Refer to "Oil Pressure Check: in Section 1E".
Oil Pressure Regulator
1) Remove the oil pump. Refer to "Oil Pump / Oil
Pressure Regulator Removal and Installation: ".
2) Inspect the oil pressure regulator (1) mounted on the
oil pump assembly.
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1
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