Suzuki 2005 GSF1200 Service Manual page 298

3A-8 Drive Chain / Drive Train / Drive Shaft:
8) Continue pressing the joint plate until the distance
between the two joint plates come to the
specification.
Joint plate distance specification "a"
21.85 – 22.15 mm (0.860 – 0.872 in)
CAUTION
!
Should pressing of the joint plate be made
excessively beyond the specified dimension,
the work should be redone using the new
joint parts.
"a"
Joint pin staking
1) Set up the special tool as shown in the illustration.
5
4
1. Tool body 4. Adjuster bolt (Without hole)
2. Grip handle 5. Staking pin (Stowed inside grip handle
behind rubber cap)
3. Pressure bolt "A" 6. Bar
NOTE
Before staking the joint pin, apply a small
quantity of grease to the staking pin (5).
I649G1310033-02
3
1
2
6
I649G1310034-01
2) Stake the joint pin by turning (approximately 7/8 turn)
the pressure bolt [A] (3) with the bar until the pin end
diameter becomes the specified dimension.
CAUTION
!
• After joining of the chain has been
completed, check to make sure that the
link is smooth and no abnormal condition
is found.
• Should any abnormal condition be found,
reassemble the chain link using the new
joint parts.
Pin end diameter specification "a"
RK: 5.45 – 5.85 mm (0.215 – 0.230 in)
3) Adjust the drive chain slack, after connecting it.
Refer to "Drive Chain Inspection and Adjustment: in
Section 0B".
3
I649G1310035-01
"a"
I649G1310036-02