Starter Clutch Inspection - Suzuki 2005 GSF1200 Service Manual

1I-14 Starting System:
• Install the starter idle gear (1) and its shaft (2).
• Apply a light coat of SUZUKI BOND to the starter
clutch cover gasket mating surface as shown.
: Sealant 99000–31140 (SUZUKI Bond
1207B or equivalent)
• Install the dowel pin, new gasket and starter clutch
cover, and tighten the cover bolts securely.
NOTE
Install the gasket washer to the starter clutch
cover bolt (3) as shown.
CAUTION
!
Use a new gasket washer to prevent oil
leakage.
3
1
2
I649G1190039-01
I649G1190040-02
I649G1190041-01

Starter Clutch Inspection

Refer to "Starter Clutch Removal and Installation: ".
Starter Clutch
Install the starter driven gear onto the starter clutch and
turn the starter driven gear by hand (The gear turns in
only one direction). The starter driven gear should turn
smoothly. If excessive resistance is felt while turning the
starter driven gear, inspect the starter clutch. Also,
inspect the surface of the starter driven gear which
contacts the starter clutch, for wear or damage. If any
wear or damage is found, replace the defective part(-s).
Starter Driven Gear Bearing
Inspect the starter driven gear bearing for wear or
damage.
B649G11906020
I649G1190042-01
I649G1190043-01