Pitney Bowes WF81 Manuals

Manuals and User Guides for Pitney Bowes WF81. We have 1 Pitney Bowes WF81 manual available for free PDF download: Service Manual

Pitney Bowes WF81 Service Manual

Pitney Bowes WF81 Service Manual (199 pages)

Brand: Pitney Bowes | Category: Printer | Size: 4.99 MB

Table of Contents

Service Manual
1
Table of Contents
3
Chapter 1 - Introduction

7
- Purpose of this Manual
  7
- Book Organization
  8
- 1.4 Safety
  8
Chapter 2 - Specifi Cations

11
- Product Description
  11
- System Requirements
  11
- Physical Equipment Specifications
  11
- Print Specifications
  13
- Material Specifications
  17
Chapter 3 - Theory

21
- Changes from Earlier Models
  21
- Printer Architecture
  22
- Operating Sequence
  25
Chapter 4 - Troubleshooting/Diagnostics

27
- Block Diagrams
  28
- Main Controller Board Diagnostics
  30
- Error Codes
  35
- Print Samples for Troubleshooting
  38
- Troubleshooting
  39
- Feeding Issues
  40
- Printing Issues
  45
- Display Issues
  49
- Miscellaneous Issues
  49
Chapter 5 - Removal & Replacement

51
- List of Procedures
  51
- Rear Cover and Keyboard/Lcd Display Board
  53
- Main Processor Board
  54
- Encoder Assembly
  57
- Paper Top Sensor Assembly (Emitter)
  59
- Paper Bottom Sensor Assembly (Receiver)
  59
- Feeder Sensor Assembly (Emitter and Receiver)
  60
- Front Bottom Cover Assembly
  61
- Transport Timing Belt
  62
- Feed Motor Timing Belt
  63
- Feed Roller Pulley and Feed Roller Assembly
  64
- Roller Assembly
  65
- Transport Motor Assembly
  68
- Motor Assembly
  69
- H-Block Assembly (Media Separators)
  70
- Print Head Cables and Print Head Boards
  71
- Entry Idler Roller Arm
  78
- A Feed Deck
  80
- B Front Plate Assembly
  82
- Transport (Metal Grit) Roller
  84
- Exit (Rubber) Roller
  86
- Power Supply
  87
- Print Head Access Door
  88
- Rear Cover/Side Guides
  89
- Lower Sensor Receiver Assembly
  91
- H Block" Roller (Media Separator)
  93
- Feed Belts and Rollers
  94
- Motor/Drive Assembly
  97
  - Printer Top Cover
    98
  - Front Cover and Keyboard/Lcd Display Board
    99
- Rear Cover and Processor Board
  101
  - Rear Cover and Processor Board
    102
- Paper Sensor and Sensor Bar
  104
- Entry Roller Support Assembly
  105
- Intermediate Idler Rollers Assembly
  106
- Idler Roller Support ("Module A") Assembly
  107
- Idler Roller Support ("Module B") Assembly
  107
- Idler Roller Support ("Module B") Assembly
  108
- Print Head Cables and Print Head Boards
  109
- Belt Drive Assembly
  117
- Media Belts
  119
- Encoder Assembly
  121
- Drive Belt/Motor Assembly
  124
- Power Supply
  125
Chapter 6 - Adjustments

127
- List of Adjustments
  127
Adjustments for All Models

127
- LCD Display
  127
- Feeder Sensor Test and Calibration
  128
DA80F (WF81) Adjustments

129
- Leveling the Print Head Assembly to Deck (Belts)
  129
DA95F (WF96) Adjustments

131
- Leveling the Print Head Assembly to Deck
  131
- Adjustable Thickness Knob and Eccentric Sprockets
  132
Chapter 7 - Maintenance Procedures

135
- General Maintenance
  135
- Specific Maintenance
  136
Appendix A - Printer Control Panel Menus and Utilities

137
- Control Panel Menus for the Printer
  137
- For the Printer
  138
- A.2 LCD Control Panel Menu
  139
- LCD Main Menu
  140
- LCD Setup Menu
  146
  - Use Conveyor
    146
TIP: after Changing a

147
- Again for the New Set
  147
- Setup Menu, You Need
  147
- The RJ-11 Connec
  147
- Tings to be Recognized
  147
TIP: for a Pin-Out of

147
- To Power down the Printer and Power It up
  147
  - Setup Menu
    149
  - Enable, Disable
    152
- LCD Service Menu
  159
- Setting Factory Defaults (from LCD Menu
  163
- Conveyor Type
  164
  - Activate Polarity Rising Edge
    164
  - Conveyor on
    164
Lines Per Address

164
- Line Termination
  164
- Port Number
  164
- Printer Control Panel Menus and Utilities • Appendix A
  164
- Tcp/Ip
  164
- Use Conveyor
  164
- Updating Firmware
  166
  - Subnet Mask
    167
Appendix B - Printer Communications

171
- B.1 Communication Scenarios
  171
- Troubleshooting Tables
  174
  - Clear Memory
    174
- Testing Printer Communications Within a Network
  176
  - IP Address
    176
  - Gateway Address
    176
  - If DHCP Is Enabled and You Press
    177
  - If DHCP Is Disabled, Pressing Enter
    177
  - And Moves to the Next Address Ele
    177
  - Of the Selected Segment by 1. When
    177
  - For at Least Two Seconds, the Printer
    177
  - By 10. Pressing Menu Saves/Sets the
    177
Appendix C - Schematics

179
- Main Processor Board for both Printers
  179
- DA80F (WF81) Printer Block Diagram
  179
- DA95F (WF96) Printer Block Diagram
  179
  - Third-Party Conveyor
    179
  - Main Processor
    180
  - Block Diagram
    181
Appendix D - Print Head Alignment

183
- Reason for this Appendix
  183
- Print Head Alignment Procedure
  184
Appendix E - Printing Standards

189
- USPS® Delivery Point Barcode (DPBC
  190
- USPS® PLANET Code Barcode
  191
Index

198

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