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Pfeiffer Vacuum HiPace 800 manuals available for free PDF download: Operating Instructions Manual
Pfeiffer Vacuum HiPace 800 Operating Instructions Manual (116 pages)
Turbopump
Brand:
Pfeiffer Vacuum
| Category:
Water Pump
| Size: 10.4 MB
Table of Contents
Deutsch
3
Table of Contents
3
Zielgruppe
7
Anweisungen IM Text
7
Konventionen
7
Zu dieser Anleitung
7
Varianten
7
Gültigkeit
7
Mitgeltende Dokumente
7
Piktogramme
8
Aufkleber auf dem Produkt
8
Abb. 1: Position der Aufkleber auf dem Produkt
8
Abkürzungen
9
Sicherheitshinweise
10
Allgemeine Sicherheitshinweise
10
Sicherheit
10
Sicherheitsmaßnahmen
14
Einsatzgrenzen des Produkts
15
Bestimmungsgemäße Verwendung
15
Vorhersehbarer Fehlgebrauch
16
Produktbeschreibung
17
Funktion
17
Kühlung
17
Rotorlager
17
Antrieb
17
Abb. 2: Aufbau Hipace
17
Produktmerkmale
18
Lieferumfang
18
Produkt Identifizieren
18
Produkttypen
18
Transport und Lagerung
19
Transport
19
Lagerung
19
Installation
20
Vorbereitende Arbeiten
20
Hochvakuumseite Anschließen
21
Anforderungen für die Auslegung des Gegenflansches
21
Erdbebensicherheit Berücksichtigen
21
Splitterschutz oder Schutzgitter Verwenden
22
Dämpfungskörper Verwenden
22
Abb. 3: Beispiel: Sicherheitsverbindungen
22
Abb. 4: Empfohlene Ausrichtung bei Verwendung Ölgedichteter Vorpumpen
23
Abb. 5: Flanschverbindung ISO-K zu ISO-K, Klammerschraube
23
ISO-K Flansch an ISO-K Befestigen
23
ISO-K Flansch an ISO-F Befestigen
23
Einbaulagen
23
Abb. 6: Flanschverbindung ISO-K mit ISO-F, Sechskantschraube und Gewindeboh
24
Abb. 7: Flanschverbindung ISO-K mit ISO-F, Stiftschraube und Gewindebohrung
24
ISO-F Flansch an ISO-F Befestigen
25
Abb. 8: Flanschverbindung ISO-K mit ISO-F, Stiftschraube und Durchgangsbohrung
25
Abb. 9: Flanschverbindung ISO-F, Sechskantschraube und Gewindebohrung
25
Abb. 10: Flanschverbindung ISO-F, Stiftschraube und Gewindebohrung
25
CF-Flansch an CF-F Befestigen
26
Abb. 11: Flanschverbindung ISO-F, Stiftschraube und Durchgangsbohrung
26
Abb. 12: Flanschverbindung CF-F, Sechskantschraube und Durchgangsbohrung
26
Abb. 13: Flanschverbindung CF-F, Siftschraube und Gewindebohrung
27
Abb. 14: Flanschverbindung CF-F, Siftschraube und Durchgangsbohrung
27
Abb. 15: Beispiel für den Vorvakuumanschluss an Hipace
28
Vorvakuumseite Anschließen
28
Zubehör Anschließen
29
Elektrische Versorgung Anschließen
29
Abb. 16: Beispiel für den Zubehöranschluss über Adapter TCS
29
Turbopumpe Erden
30
Elektrischen Anschluss Herstellen
30
Abb. 17: Beispiel: Anschluss des Erdungskabels
30
Abb. 18: Verbindung der Antriebselektronik mit einem Netzteil
31
Betrieb
32
Inbetriebnahme
32
Betriebsarten
32
Betrieb über Feldbus
33
Betrieb über Anschluss "E74
33
Betrieb über Pfeiffer Vacuum Anzeige- und Bediengerät
33
Betrieb über Multifunktionsanschluss "X3
33
Betrieb ohne Bedieneinheit
33
Turbopumpe Einschalten
34
Betriebsüberwachung
34
Betriebsanzeige über LED
34
Temperaturüberwachung
35
Ausschalten und Fluten
35
Ausschalten
35
Fluten
35
Wartung
37
Allgemeine Wartungshinweise
37
Checkliste für Inspektion und Wartung
37
Betriebsmittelspeicher Austauschen
38
Betriebsmittelspeicher Demontieren
39
Abb. 19: Betriebsmittelspeicher Demontieren
39
Betriebsmittelspeicher Montieren
40
Abb. 20: Betriebsmittelspeicher Montieren
40
Antriebselektronik Austauschen
41
Antriebselektronik Demontieren
41
Antriebselektronik Installieren
42
Abb. 21: Demontage der Antriebselektronik TC
42
Abb. 22: Montage der Antriebselektronik TC
42
Drehzahlvorgabe Bestätigen
43
Außerbetriebnahme
44
Stillsetzen für Längere Zeit
44
Wiederinbetriebnahme
44
Recycling und Entsorgung
45
Allgemeine Entsorgungshinweise
45
Turbopumpe Entsorgen
45
Störungen
46
Servicelösungen von Pfeiffer Vacuum
48
Ersatzteile Hipace
50
Zubehör
51
Zubehörinformationen
51
Zubehör Bestellen
51
Technische Daten und Abmessungen
53
Allgemeines
53
Technische Daten
53
Medienberührende Werkstoffe
55
Abmessungen
55
EG Konformitätserklärung
57
Konformitätserklärung
58
English
59
About this Manual
63
Applicable Documents
63
Conventions
63
Instructions in the Text
63
Target Group
63
Validity
63
Variants
63
Fig. 1: Position of the Stickers on the Product
64
Pictographs
64
Stickers on the Product
64
Abbreviations
65
Tbl. 1: Abbreviations Used in this Document
65
General Safety Information
66
Safety
66
Safety Instructions
66
Safety Precautions
70
Foreseeable Improper Use
71
Limits of Use of the Product
71
Proper Use
71
Tbl. 2: Permissible Ambient Conditions
71
Cooling
73
Drive
73
Fig. 2: Hipace 300 Design
73
Function
73
Product Description
73
Rotor Bearing
73
Identifying the Product
74
Product Features
74
Product Types
74
Scope of Delivery
74
Storage
75
Transport
75
Transportation and Storage
75
Connecting the High Vacuum Side
76
Installation
76
Preparatory Work
76
Requirements for the Dimensioning of a Counter Flange
76
Considering Earthquake Protection
77
Tbl. 5: Requirements for the Dimensioning of Customer-Specific High Vacuum con
77
Fig. 3: Example: Safety Connections
78
Tbl. 6: Reduction of the Pumping Speed When Using a Splinter Shield or Protective
78
Using a Splinter Shield or Protective Screen
78
Using the Vibration Compensator
78
Attaching ISO-K Flange Onto ISO-K
79
Attaching ISO-K Flange to ISO-F
79
Fig. 4: Recommended Alignment When Using Oil-Sealed Backing Pumps
79
Fig. 5: Flange Connection ISO-K to ISO-F, Bracket Screws
79
Mounting Orientations
79
Fig. 6: Flange Connection ISO-K with ISO-F, Hexagon Head Screw and Tapped Hole
80
Fig. 7: Flange Connection ISO-K with ISO-F, Stud Screw and Tapped Hole
80
Attaching ISO-F Flange to ISO-F
81
Fig. 10: Flange Connection ISO-F, Stud Screw and Tapped Hole
81
Fig. 8: Flange Connection ISO-K with ISO-F, Stud Screw and through Hole
81
Fig. 9: Flange Connection ISO-F, Hexagon Head Screw and Tapped Hole
81
Attaching CF Flange to CF-F
82
Fig. 11: Flange Connection ISO-F, Stud Screw and through Hole
82
Fig. 12: Flange Connection CF-F, Hexagon Head Screw and through Hole
82
Fig. 13: Flange Connection CF-F, Stud Screw and Tapped Hole
83
Fig. 14: Flange Connection CF-F, Stud Screw and through Hole
83
Connecting the Fore-Vacuum Side
84
Fig. 15: Example of Fore-Vacuum Connection on Hipace
84
Connecting Accessories
85
Connecting the Electrical Supply
85
Fig. 16: Example of Accessory Connection Via Adapter TCS
85
Earthing the Turbopump
86
Establishing the Electric Connection
86
Fig. 17: Example: Connecting the Grounding Cable
86
Fig. 18: Connecting the Electronic Drive Unit to a Power Supply Pack
87
Commissioning
88
Operation
88
Tbl. 7: Factory Setting of the Electronic Drive Unit for Turbopumps When Delivered
88
Operating Modes
89
Operation Via Connection "E74
89
Operation Via Field Bus
89
Operation Via Multi-Function Connection "X3
89
Operation Via Pfeiffer Vacuum Display and Control Unit
89
Operation Without Operating Unit
89
Operating Mode Display Via LED
90
Operation Monitoring
90
Switching on the Turbopump
90
Switching off
91
Switching off and Venting
91
Tbl. 8: Behavior and Meaning of the Leds on the Electronic Drive Unit
91
Temperature Monitoring
91
Venting
91
Tbl. 9: Factory Settings for Delayed Venting in Turbopumps
92
Checklist for Inspection and Maintenance
93
General Maintenance Information
93
Maintenance
93
Replace Operating Fluid Reservoir
94
Tbl. 10: Maintenance Intervals
94
Fig. 19: Removing the Operating Fluid Reservoir
95
Removing the Operating Fluid Reservoir
95
Fig. 20: Installing the Operating Fluid Reservoir
96
Installing the Operating Fluid Reservoir
96
Removing Electronic Drive Unit
97
Replacing the Electronic Drive Unit
97
Fig. 21: Removal of Electronic Drive Unit TC
98
Fig. 22: Installation of Electronic Drive Unit TC
98
Installing the Electronic Drive Unit
98
Confirming the Speed Specification
99
Tbl. 11: Characteristic Nominal Rotation Speeds of the Turbopumps
99
Decommissioning
100
Recommissioning
100
Shutting down for Longer Periods
100
Dispose of Turbopumps
101
General Disposal Information
101
Recycling and Disposal
101
Malfunctions
102
Tbl. 12: Troubleshooting Turbopumps
103
Service Solutions by Pfeiffer Vacuum
104
Spare Parts Hipace
106
Accessories
107
Accessory Information
107
Ordering Accessories
107
Tbl. 14: Accessories
108
General
109
Technical Data
109
Technical Data and Dimensions
109
Dimensions
111
Substances in Contact with the Media
111
Fig. 25: Dimensions Hipace 300 | TC 110 | DN 100 ISO-F
112
Fig. 26: Dimensions Hipace 300 | TC 110 | DN 100 CF-F
112
EC Declaration of Conformity
113
Declaration of Conformity
114
Advertisement
Pfeiffer Vacuum HiPace 800 Operating Instructions Manual (64 pages)
Turbopump
Brand:
Pfeiffer Vacuum
| Category:
Water Pump
| Size: 5.64 MB
Table of Contents
Table of Contents
3
About this Manual
7
Validity
7
Related Documents
7
Variants
7
Target Group
7
Conventions
7
Instructions in the Text
7
Pictographs
8
Stickers on Product
8
Fig. 1: Position of the Stickers on the Product
8
Abbreviations
9
Trademark Proof
9
Safety
10
General Safety Information
10
Safety Instructions
10
Safety Precautions
14
Limits of Use of Product
15
Proper Use
15
Foreseeable Improper Use
15
Tbl. 2: Permissible Ambient Conditions
15
Personnel Qualification
16
Ensuring Personnel Qualification
16
Personnel Qualification for Maintenance and Repair
16
Advanced Training with Pfeiffer Vacuum
17
Product Description
18
Function
18
Cooling
18
Rotor Bearing
18
Drive
18
Fig. 2: Hipace 800 Design
18
Identifying the Product
19
Product Types
19
Product Features
19
Shipment
19
Tbl. 3: Product Designation of Pfeiffer Vacuum Hipace Turbopumps
19
Tbl. 4: Turbopump Features
19
Transportation and Storage
20
Transport
20
Storage
20
Installation
21
Preparatory Work
21
Fastening Turbopump to Bottom Part
21
Connecting the High Vacuum Side
22
Designing Counter Flange
22
Tbl. 5: Requirements for Fastening the Turbopumps to the Bottom Part
22
Considering Earthquake Protection
23
Using a Splinter Shield or Protective Screen
23
Tbl. 6: Requirements for Dimensioning High Vacuum Connection Supplied by Cus
23
Tbl. 7: Behavior of Pumping Speed When Using a Splinter Shield or Protective Screen
23
Fig. 3: Example: Safety Connections
23
Using the Vibration Compensator
24
Mounting Orientations
24
Attaching ISO-K Flange Onto ISO-K
24
Fig. 4: Recommended Alignment When Using Oil-Sealed Backing Pumps
24
Attaching ISO-K Flange to ISO-F
25
Fig. 5: Flange Connection ISO-K to ISO-F, Bracket Screws
25
Fig. 6: Flange Connection ISO-K to ISO-F, Hexagon Head Screw and Tapped Hole
25
Attaching ISO-F Flange to ISO-F
26
Fig. 7: Flange Connection ISO-K to ISO-F, Stud Screw and Tapped Hole
26
Fig. 8: Flange Connection ISO-K to ISO-F, Stud Screw and through Hole
26
Fig. 9: Flange Connection ISO-F, Hexagon Head Screw and Tapped Hole
27
Fig. 10: Flange Connection ISO-F, Hexagon Head Screw and through Hole
27
Fig. 11: Flange Connection ISO-F, Stud Screw and Tapped Hole
27
Attaching CF Flange to CF-F
28
Fig. 12: Flange Connection ISO-F, Stud Screw and through Hole
28
Fig. 13: Flange Connection CF-F, Hexagon Head Screw and through Hole
28
Connecting Fore-Vacuum Side
29
Fig. 14: Flange Connection CF-F, Stud Screw and Tapped Hole
29
Fig. 15: Flange Connection CF-F, Stud Screw and through Hole
29
Cooling Water Connection
30
Fig. 16: Example of Fore-Vacuum Connection on Hipace 800
30
Tbl. 8: Requirements on the Cooling Water Composition
31
Tbl. 9: Requirements on the Cooling Water Connection
31
Fig. 17: Connecting Cooling Water Supply
31
Connecting Accessories
32
Connecting the Electrical Supply
32
Tbl. 10: Pre-Set Accessory Connections to Electronic Drive Unit TC 400
32
Grounding Turbopump
33
Establishing Electric Connection
33
Fig. 18: Example: Connecting Grounding Cable
33
Fig. 19: Connecting Electronic Drive Unit to Power Supply Pack
34
Operation
35
Commissioning
35
Tbl. 11: Factory Setting of the Electronic Drive Unit When Delivered
35
Operating Modes
36
Operating Without Operating Unit
36
Operation Via Multi-Function Connection "Remote
36
Operation Via Connection "E74
36
Operation Via Pfeiffer Vacuum Control Unit
36
Operation Via Field Bus
36
Switching on the Turbopump
37
Operation Monitoring
37
Operating Mode Display Via LED
37
Temperature Monitoring
38
Switching off and Venting
38
Switching off
38
Venting
38
Tbl. 12: Behavior and Meaning of the Leds on the Electronic Drive Unit
38
Tbl. 13: Factory Settings for Delayed Venting in Turbopumps
39
Maintenance
40
General Maintenance Information
40
Maintenance Intervals and Responsibilities
40
Replacing Operating Fluid Reservoir
41
Removing Operating Fluid Reservoir
41
Assembling Operating Fluid Reservoir
42
Fig. 20: Removing Operating Fluid Reservoir
42
Replacing Electronic Drive Unit
43
Fig. 21: Assembling Operating Fluid Reservoir
43
Removing Electronic Drive Unit
44
Installing Electronic Drive Unit
44
Fig. 22: Removal of Electronic Drive Unit TC 400
44
Confirming Speed Specification
45
Tbl. 14: Characteristic Nominal Rotation Speeds of the Turbopumps
45
Fig. 23: Installation of Electronic Drive Unit TC 400
45
Decommissioning
46
Shutting down for Longer Periods
46
Recommissioning
46
Recycling and Disposal
47
General Disposal Information
47
Dispose of Turbopumps
47
Malfunctions
48
Tbl. 15: Troubleshooting Turbopumps
49
Service Solutions by Pfeiffer Vacuum
50
Spare Parts Hipace 800
52
Tbl. 16: Available Spare Parts
52
Fig. 24: Spare Parts Hipace 800
52
Accessories
53
Accessory Information
53
Ordering Accessories
53
Technical Data and Dimensions
56
General
56
Technical Data
56
Substances in Contact with the Media
59
Tbl. 23: Materials that Make Contact with the Process Media
59
Dimensions
60
Fig. 25: Dimensions of Hipace 800 | TC 400 | DN 200 ISO-K
60
Fig. 26: Dimensions of Hipace 800 | TC 400 | DN 200 CF-F
60
Fig. 27: Dimensions of Hipace 800 | TC 400 | DN 200 ISO-F
60
EC Declaration of Conformity
61
Declaration of Conformity
62
Pfeiffer Vacuum HiPace 800 Operating Instructions Manual (43 pages)
Turbopump
Brand:
Pfeiffer Vacuum
| Category:
Water Pump
| Size: 5 MB
Table of Contents
Table of Contents
2
About this Manual
4
Validity
4
Conventions
4
Applicable Documents
4
Safety Instructions
4
Pictographs
5
Instructions in the Text
5
Abbreviations
5
Symbols Used
5
Safety
6
Safety Precautions
6
Protective Equipment
7
Proper Use
7
Improper Use
8
Transport and Storage
9
Transport
9
Storage
9
Product Description
10
Product Identification
10
Pump Types
10
Pump Features
10
Variants
10
Scope of Delivery
10
Function
11
Cooling
11
Rotor Bearing
11
Drive
11
Range of Application
12
Installation
13
Preparatory Work
13
Set-Up
13
Mounting Orientation
14
Earthquake Safety
14
Use of a Splinter Shield or Protection Screen
14
Vibration Damper
14
Installing the High Vacuum Flange
16
Installation of ISO-K Flange with ISO-K Flange
16
Installation of ISO-K Flange with ISO-F Flange
17
Installation of ISO-F with ISO-F Flange
18
Installation of CF- Flanges
19
Connecting the Fore-Vacuum Side
20
Connections to the Turbopump
21
Electronic Drive Unit
21
Earthing
21
Power and Electrical Supply
21
Accessory Connection
22
Remote Plug
22
Air Cooling
23
Venting Valve
23
Sealing Gas Connection
23
Heating Jacket
24
Water Cooling
26
Operation
27
Commissioning
27
Operation Modes
27
Function Description
27
Operation Without Operating Unit
28
Operation Via "Remote" Connection
28
Operation with DCU or HPU
28
Operation Via Fieldbus
28
Monitoring of the Operation Conditions
28
Temperature Monitoring
28
Operation Display Via LED
29
Switching off and Venting
29
Switching off
29
Venting
29
Maintenance / Replacement
30
Maintenance Intervals and Responsibilities
30
Replacing the Operating Fluid Reservoir
30
Replacing the Electronic Drive Unit
32
Rotation Speed Set Value
32
Decommissioning
33
Shutting down for Longer Periods
33
Re-Starting
33
Disposal
33
Malfunctions
34
Rectifying Malfunctions
34
10 Service
35
Spare Parts Hipace 800
36
12 Accessories
37
12.1 Hipace 800, 48 V DC
37
12.2 Differences at Hipace 800, 24 V DC
38
13 Technical Data and Dimensions
39
13.1 General
39
13.2 Hipace 800, 48 V DC
39
13.3 Differences at Hipace 800, 24 V DC
40
13.4 Dimensions
41
Declaration of Conformity
42
Advertisement
Pfeiffer Vacuum HiPace 800 Operating Instructions Manual (26 pages)
Brand:
Pfeiffer Vacuum
| Category:
Air Conditioner
| Size: 3.1 MB
Table of Contents
Table of Contents
3
About this Manual
6
Validity
6
Applicable Documents
6
Variants
6
Target Group
6
Conventions
6
Instructions in the Text
6
Tbl. 1: Applicable Documents
6
Tbl. 2: Air Cooling Versions
6
Pictographs
7
Stickers on the Product
7
Tbl. 3: Stickers on the Product
7
Fig. 1: Position of the Sticker on the Product
7
Safety
8
General Safety Information
8
Safety Instructions
8
Safety Precautions
9
Product Usage Limits
9
Proper Use
9
Foreseeable Misuse
9
Tbl. 4: Permissible Ambient and Operating Conditions
9
Personnel Qualification
10
Product Description
11
Function
11
Identifying the Product
11
Scope of Delivery
11
Fig. 2: Layout of Air Cooling
11
Installation
12
Connecting the Air Cooling for 24 V DC
12
Fig. 3: Connecting the Air Cooling to Hipace 30, Hipace 80, Hipace 60 P and Split
12
Fig. 4: Connecting the Air Cooling to Hipace 300 with TC 110/TC 120
12
Fig. 5: Connecting the Air Cooling to Hipace 300 with TC 400
13
Fig. 6: Connecting the Air Cooling to Hipace 350 and Hipace 450
13
Connecting the Air Cooling for 115/230 V AC
14
Fig. 7: Connecting the Air Cooling to Hipace 400, Hipace 700 and Hipace 800
14
Connecting the Air Cooling for Hipace 60 P, Hipace 80, and Split
15
Fig. 8: Fitting the Mounting Bracket for Air Cooling
15
Fig. 9: Mounting the Air Cooling Onto the Bottom Part
15
Establishing Mains Connection
16
Connecting the Air Cooling, 24 V DC for Teletc
16
Fig. 10: Mains Connection
16
Fig. 11: Mounting the Air Cooling to the Electronic Drive Unit TC 400
16
Operation
18
Tbl. 5: Parameter Settings in the Electronic Drive Unit of the Turbopump
18
Service Solutions by Pfeiffer Vacuum
19
Technical Data and Dimensions
21
Technical Data
21
Flow 50/80
21
Dimensions
22
Tbl. 10: Air Coolings 115/230 V/AC
22
Fig. 12: Dimensions PM Z01 300 a | PM Z01 360 a | PM Z01 348
22
Fig. 13: Dimensions PM Z01 301 a | PM Z01 302 a | PM Z01 361 a | PM Z01 362 a
22
Fig. 14: Dimensions PM Z01 303 a | PM Z01 363 a
22
Fig. 15: Dimensions PM Z01 304 a | PM Z01 364 a
23
Fig. 16: Dimensions PM Z01 373 | PM Z01 374
23
Declaration of Conformity
24
Pfeiffer Vacuum HiPace 800 Operating Instructions Manual (10 pages)
Air Cooling Unit
Brand:
Pfeiffer Vacuum
| Category:
Computer Hardware
| Size: 1.8 MB
Table of Contents
Table of Contents
2
1 Validity
3
2 Proper Use
3
3 Air Cooling Units, 24 V DC
3
Hipace 60 P, Hipace 80, Splitflow 50
4
Hipace 300, TC 110/TC 120
4
Hipace 300, TC 400
5
Hipace 400, Hipace 700, Hipace 800
5
4 Air Cooling Units, 115 / 230 V DC
6
Hipace 60 P, Hipace 80, Splitflow 50
6
Hipace 300, 400, 700, 800
6
Electrical Connection
7
5 Air Cooling Units, 24 V DC for Teletc Cable 400
7
6 Dimensions
8
Declaration of Conformity
9
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