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Pfeiffer Vacuum HIPACE 80 NEO Manuals
Manuals and User Guides for Pfeiffer Vacuum HIPACE 80 NEO. We have
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Pfeiffer Vacuum HIPACE 80 NEO manuals available for free PDF download: Operating Instructions Manual
Pfeiffer Vacuum HIPACE 80 NEO Operating Instructions Manual (132 pages)
Turbopump
Brand:
Pfeiffer Vacuum
| Category:
Water Pump
| Size: 7.09 MB
Table of Contents
Deutsch
3
Table of Contents
3
Zu dieser Anleitung
7
Gültigkeit
7
Mitgeltende Dokumente
7
Varianten
7
Zielgruppe
7
Konventionen
7
Anweisungen IM Text
7
Piktogramme
8
Aufkleber auf dem Produkt
8
Abkürzungen
9
Markennachweis
9
Abb. 1: Position der Aufkleber auf dem Produkt
9
Sicherheitshinweise
10
Allgemeine Sicherheitshinweise
10
Sicherheit
10
Sicherheitsmaßnahmen
14
Einsatzgrenzen des Produkts
15
Bestimmungsgemäße Verwendung
16
Vorhersehbarer Fehlgebrauch
16
Personenqualifikation
16
Mit Pfeiffer Vacuum Weiterbilden
17
Personenqualifikation bei Wartung und Reparatur
17
Personenqualifikation Sicherstellen
17
Produktbeschreibung
18
Funktion
18
Kühlung
18
Abb. 2: Aufbau Hipace 80 Neo
18
Lieferumfang
19
Produktmerkmale
19
Produkttypen
19
Produkt Identifizieren
19
Sperrgasanschluss
19
Rotorlager
19
Antrieb
19
Transport und Lagerung
21
Transport
21
Lagerung
21
Installation
22
Vorbereitende Arbeiten
22
Turbopumpe am Unterteil Befestigen
23
Hochvakuumseite Anschließen
24
Anforderungen für die Auslegung des Gegenflansches
24
Erdbebensicherheit Berücksichtigen
24
Splitterschutz oder Schutzgitter Verwenden
25
Dämpfungskörper Verwenden
25
Abb. 3: Beispiel: Sicherheitsverbindungen
25
Abb. 5: Flanschverbindung ISO-KF mit Spannring
26
Einbaulagen Berücksichtigen
26
Abb. 4: Empfohlene Ausrichtung bei Verwendung Ölgedichteter Vorpumpen
26
ISO-KF Flansch an ISO-KF Befestigen
26
ISO-K Flansch an ISO-K Befestigen
27
ISO-K Flansch an ISO-F Befestigen
27
Abb. 6: Flanschverbindung ISO-K zu ISO-K, Klammerschraube
27
Abb. 7: Flanschverbindung ISO-K mit ISO-F, Pratze und Gewindebohrung
27
Abb. 8: Flanschverbindung ISO-K mit ISO-F, Sechskantschraube und Gewindeboh
28
Abb. 9: Flanschverbindung ISO-K mit ISO-F, Stiftschraube und Gewindebohrung
28
Abb. 10: Flanschverbindung ISO-K mit ISO-F, Stiftschraube und Durchgangsbohrung
28
CF-Flansch an CF-F Befestigen
29
Abb. 11: Flanschverbindung CF-F, Sechskantschraube und Durchgangsbohrung
29
Abb. 12: Flanschverbindung CF-F, Siftschraube und Gewindebohrung
29
Vorvakuumseite Anschließen
30
Abb. 13: Flanschverbindung CF-F, Siftschraube und Durchgangsbohrung
30
Zubehör Anschließen
31
Abb. 14: Beispiel für den Vorvakuumanschluss an MVP
31
Sperrgas Anschließen (Option)
32
Sperrgasanschluss Direkt Herstellen
32
Abb. 15: Zubehöranschluss über Verbindungskabel
32
Anschluss für Externes Sperrgasventil oder -Drossel Vorbereiten
33
Abb. 16: Sperrgasanschluss Direkt Verwenden
33
Elektrische Versorgung Anschließen
34
Turbopumpe Erden
34
Abb. 17: Interne Sperrgasdrossel (Option)
34
Elektrischen Anschluss Herstellen
35
Abb. 18: Beispiel: Anschluss des Erdungskabels
35
Abb. 19: Antriebselektronik mit Netzteil Verbinden
36
Betrieb
37
Inbetriebnahme
37
Betrieb über Pfeiffer Vacuum Steuergerät
38
Betrieb ohne Bedieneinheit
38
Betrieb über Multifunktionsanschluss "X3
38
Betriebsarten
38
Turbopumpe Einschalten
39
Betriebsüberwachung
39
Betriebsanzeige über LED
39
Temperaturüberwachung
40
Ausschalten und Fluten
40
Ausschalten
40
Fluten
41
Wartung
42
Allgemeine Wartungshinweise
42
Checkliste für Inspektion und Wartung
42
Betriebsmittelspeicher Austauschen
43
Betriebsmittelspeicher Demontieren
44
Abb. 20: Betriebsmittelspeicher Demontieren
44
Betriebsmittelspeicher Montieren
45
Abb. 21: Betriebsmittelspeicher Montieren
45
Antriebselektronik Austauschen
46
Drehzahlvorgabe Bestätigen
47
Abb. 22: Demontage und Montage der Antriebselektronik
47
Außerbetriebnahme
48
Stillsetzen für Längere Zeit
48
Wiederinbetriebnahme
48
Recycling und Entsorgung
49
Allgemeine Entsorgungshinweise
49
Turbopumpe Entsorgen
49
Störungen
50
Servicelösungen von Pfeiffer Vacuum
52
Ersatzteile Hipace 80 Neo
54
Abb. 23: Ersatzteile Hipace 80 Neo
54
Zubehör Bestellen
55
Zubehörinformationen
55
Zubehör
55
Technische Daten und Abmessungen
59
Allgemeines
59
Technische Daten
59
Medienberührende Werkstoffe
61
Abmessungen
62
Abb. 24: Hipace 80 Neo | DN 40 ISO-KF
62
Abb. 25: Hipace 80 Neo | DN 63 ISO-K
62
Abb. 26: Hipace 80 Neo | DN 63 CF-F
63
EG Konformitätserklärung
64
Konformitätserklärung
65
English
67
About this Manual
71
Applicable Documents
71
Conventions
71
Instructions in the Text
71
Target Group
71
Validity
71
Variants
71
Pictographs
72
Stickers on the Product
72
Abbreviations
73
Fig. 1: Position of the Stickers on the Product
73
Tbl. 2: Abbreviations Used in this Document
73
Trademark Proof
73
General Safety Information
74
Safety
74
Safety Instructions
74
Safety Precautions
78
Limits of Use of Product
79
Proper Use
79
Tbl. 3: Permissible Ambient Conditions
79
Ensuring Personnel Qualification
80
Foreseeable Improper Use
80
Personnel Qualification
80
Advanced Training with Pfeiffer Vacuum
81
Personnel Qualification for Maintenance and Repair
81
Cooling
82
Fig. 2: Design of Hipace 80 Neo
82
Function
82
Product Description
82
Drive
83
Identifying the Product
83
Product Features
83
Product Types
83
Rotor Bearing
83
Scope of Delivery
83
Sealing Gas Connection
83
Storage
85
Transport
85
Transportation and Storage
85
Installation
86
Preparatory Work
86
Fastening Turbopump to Bottom Part
87
Tbl. 6: Requirements for Fastening the Turbopumps to the Bottom Part
87
Connecting the High Vacuum Side
88
Consider Earthquake Protection
88
Requirements for the Dimensioning of a Counter Flange
88
Tbl. 7: Requirements for the Dimensioning of High Vacuum Connection Supplied by
88
Fig. 3: Example: Safety Connections
89
Tbl. 8: Effect of Splinter Shield or Protective Screen on Pumping Speed
89
Using a Splinter Shield or Protective Screen
89
Using the Vibration Compensator
89
Fig. 4: Recommended Alignment When Using Oil-Sealed Backing Pumps
90
Fig. 5: Flange Connection ISO-KF to ISO-KF
90
Installation of ISO-KF Flange
90
Taking Mounting Orientations into Account
90
Attaching ISO-K Flange Onto ISO-K
91
Fig. 6: Flange Connection ISO-K to ISO-F, Bracket Screws
91
Installation of ISO-K Flange Onto ISO-F
91
Attaching CF Flange to CF-F
92
Fig. 7: Flange Connection CF-F, Hexagon Head Screw and through Hole
93
Fig. 8: Flange Connection CF-F, Stud Screw and Tapped Hole
93
Connecting Fore-Vacuum Side
94
Fig. 10: Example of Fore-Vacuum Connection on MVP
94
Fig. 9: Flange Connection CF-F, Stud Screw and through Hole
94
Connecting Accessories
95
Connecting Sealing Gas (Option)
95
Fig. 11: Accessory Connection Via Connection Cable
95
Directly Establishing Sealing Gas Connection
96
Fig. 12: Directly Utilizing Sealing Gas Connection
96
Preparing Connection for External Sealing Gas Valve or Throttle
96
Connecting the Electrical Supply
97
Fig. 13: Internal Sealing Gas Throttle (Option)
97
Ground Turbopump
97
Establishing Electric Connection
98
Fig. 14: Example: Connect the Grounding Cable
98
Fig. 15: Connecting Electronic Drive Unit to Power Supply Pack
99
Commissioning
100
Operation
100
Operating Modes
101
Operation Via Multi-Function Connection "X3
101
Operation Via Pfeiffer Vacuum Control Unit
101
Operation Without Operating Unit
101
Tbl. 9: Factory Setting of the Electronic Drive Unit for Turbopumps When Delivered
101
Operating Mode Display Via LED
102
Operation Monitoring
102
Switching on the Turbopump
102
Switching off
103
Switching off and Venting
103
Tbl. 10: Behavior and Meaning of the Leds on the Electronic Drive Unit
103
Temperature Monitoring
103
Tbl. 11: Factory Settings for Delayed Venting in Turbopumps
104
Venting
104
Checklist for Inspection and Maintenance
105
General Maintenance Information
105
Maintenance
105
Replace Operating Fluid Reservoir
106
Tbl. 12: Maintenance Intervals
106
Fig. 16: Removing Operating Fluid Reservoir
107
Removing Operating Fluid Reservoir
107
Assembling Operating Fluid Reservoir
108
Fig. 17: Assembling Operating Fluid Reservoir
108
Replace Electronic Drive Unit
109
Confirming Speed Specification
110
Fig. 18: Electronic Drive Unit Installation and Removal
110
Decommissioning
111
Recommissioning
111
Shutting down for Longer Periods
111
Dispose of Turbopumps
112
General Disposal Information
112
Recycling and Disposal
112
Malfunctions
113
Tbl. 13: Troubleshooting Turbopumps
114
Service Solutions by Pfeiffer Vacuum
115
Fig. 19: Spare Parts, Hipace 80 Neo
117
Spare Parts, Hipace 80 Neo
117
Tbl. 14: Overview of Available Spare Parts
117
Accessories
118
Accessory Information
118
Ordering Accessories
118
Tbl. 15: Accessories
121
General
122
Technical Data
122
Technical Data and Dimensions
122
Substances in Contact with the Media
124
Dimensions
125
Fig. 20: Hipace 80 Neo | DN 40 ISO-KF
125
Fig. 21: Hipace 80 Neo | DN 63 ISO-K
125
Fig. 22: Hipace 80 Neo | DN 63 CF-F
126
EC Declaration of Conformity
127
Declaration of Conformity
128
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Pfeiffer Vacuum HIPACE 80 NEO Operating Instructions Manual (58 pages)
Turbopump
Brand:
Pfeiffer Vacuum
| Category:
Water Pump
| Size: 3.69 MB
Table of Contents
Table of Contents
3
About this Manual
7
Validity
7
Applicable Documents
7
Variants
7
Target Group
7
Conventions
7
Instructions in the Text
7
Pictographs
8
Stickers on the Product
8
Abbreviations
9
Trademark Proof
9
Tbl. 2: Abbreviations Used in this Document
9
Fig. 1: Position of the Stickers on the Product
9
Safety
10
General Safety Information
10
Safety Instructions
10
Safety Precautions
14
Limits of Use of the Product
15
Tbl. 3: Permissible Ambient Conditions
15
Proper Use
16
Foreseeable Improper Use
16
Personnel Qualification
16
Ensuring Personnel Qualification
17
Personnel Qualification for Maintenance and Repair
17
Advanced Training with Pfeiffer Vacuum
17
Product Description
18
Function
18
Cooling
18
Rotor Bearing
18
Fig. 2: Design of Hipace 80 Neo
18
Drive
19
Identifying the Product
19
Product Types
19
Product Features
19
Scope of Delivery
19
Transportation and Storage
20
Transport
20
Storage
20
Installation
21
Preparatory Work
21
Connecting the High Vacuum Side
22
Requirements for the Dimensioning of a Counter Flange
22
Consider Earthquake Protection
22
Tbl. 6: Requirements for the Dimensioning of High Vacuum Connection Supplied by
22
Using a Splinter Shield or Protective Screen
23
Using the Vibration Compensator
23
Tbl. 7: Effect of Splinter Shield or Protective Screen on Pumping Speed
23
Fig. 3: Example: Safety Connections
23
Mounting Orientations
24
Installation of ISO-KF Flange
24
Fig. 4: Recommended Alignment When Using Oil-Sealed Backing Pumps
24
Fig. 5: Flange Connection ISO-KF to ISO-KF
24
Attaching ISO-K Flange Onto ISO-K
25
Installation of ISO-K Flange Onto ISO-F
25
Fig. 6: Flange Connection ISO-K to ISO-F, Bracket Screws
25
Attaching CF Flange to CF-F
26
Fig. 7: Flange Connection CF-F, Hexagon Head Screw and through Hole
27
Fig. 8: Flange Connection CF-F, Stud Screw and Tapped Hole
27
Connecting Fore-Vacuum Side
28
Fig. 9: Flange Connection CF-F, Stud Screw and through Hole
28
Fig. 10: Example of Fore-Vacuum Connection on MVP
28
Connecting Accessories
29
Fig. 11: Accessory Connection Via Adapter TCS
29
Connecting the Electrical Supply
30
Ground Turbopump
30
Establishing Electric Connection
30
Fig. 12: Example: Connect the Grounding Cable
30
Fig. 13: Connecting Electronic Drive Unit to Power Supply Pack
31
Operation
32
Commissioning
32
Operating Modes
33
Operation Without Operating Unit
33
Operation Via Multi-Function Connection "X3
33
Operation Via Pfeiffer Vacuum Display and Control Unit
33
Tbl. 8: Factory Setting of the Electronic Drive Unit for Turbopumps When Delivered
33
Switching on the Turbopump
34
Operation Monitoring
34
Operating Mode Display Via LED
34
Temperature Monitoring
35
Switching off and Venting
35
Switching off
35
Tbl. 9: Behavior and Meaning of the Leds on the Electronic Drive Unit
35
Venting
36
Tbl. 10: Factory Settings for Delayed Venting in Turbopumps
36
Maintenance
37
General Maintenance Information
37
Checklist for Inspection and Maintenance
37
Replace Operating Fluid Reservoir
38
Tbl. 11: Maintenance Intervals
38
Remove Operating Fluid Reservoir
39
Fig. 14: Remove Operating Fluid Reservoir
39
Assemble Operating Fluid Reservoir
40
Fig. 15: Assemble Operating Fluid Reservoir
40
Replace Electronic Drive Unit
41
Confirming Speed Specification
42
Tbl. 12: Characteristic Nominal Rotation Speeds of the Turbopumps
42
Fig. 16: Electronic Drive Unit Installation and Removal
42
Decommissioning
43
Shutting down for Longer Periods
43
Recommissioning
43
Recycling and Disposal
44
General Disposal Information
44
Dispose of Turbopumps
44
Malfunctions
45
Tbl. 13: Troubleshooting Turbopumps
46
Service Solutions by Pfeiffer Vacuum
47
Spare Parts, Hipace 80 Neo
49
Tbl. 14: Overview of Available Spare Parts
49
Fig. 17: Spare Parts, Hipace 80 Neo
49
Accessories
50
Accessory Information
50
Ordering Accessories
50
Tbl. 15: Accessories
51
Technical Data and Dimensions
52
General
52
Technical Data
52
Substances in Contact with the Media
54
Dimensions
54
Fig. 18: Hipace 80 Neo | DN 40 ISO-KF
55
Fig. 19: Hipace 80 Neo | DN 63 ISO-K
55
Fig. 20: Hipace 80 Neo | DN 63 CF-F
55
Declaration of Conformity
56
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