Mitsubishi Electric M800W Series Manuals

Manuals and User Guides for Mitsubishi Electric M800W Series. We have 2 Mitsubishi Electric M800W Series manuals available for free PDF download: Connection And Set Up Manual, Maintenance Manual

Mitsubishi Electric M800W Series Connection And Set Up Manual (702 pages)

Brand: Mitsubishi Electric | Category: Control Systems | Size: 35.11 MB

Table of Contents
30
1 System Basic Configuration

40
- System Basic Configuration Drawing
  41
2 General Connection Diagram

42
- General Connection Diagram [M800W]
  43
- General Connection Diagram [M80W]
  46
3 List of Configuration

50
- Control Unit [M800W]
  51
- Control Unit [M80W]
  51
- Display Unit [M800W]
  52
- Display Unit [M80W]
  52
- Personal Computer Unit
  53
- Graphic Control Unit [M800W]
  53
- Keyboard Unit [M800W]
  53
- Keyboard Unit [M80W]
  53
- Operation Panel I/O Unit
  54
- Remote I/O Unit
  55
- Function Expansion Unit
  55
- Communication Expansion Unit
  55
- Side Memory I/F Unit
  56
- Manual Pulse Generator
  56
- Synchronous Feed Encoder
  56
- Machine Operation Panel
  56
- Handy Terminal
  56
- Cable Connector Sets
  57
- Thermistor Sets
  57
- Genuine Memory Card
  57
- Durable Parts
  57
- Replacements
  57
- List of Cables
  58
- System Type
  59
4 General Specifications

60
5 Installation

246
- Heat Radiation Countermeasures
  247
- Noise Countermeasures
  250
  - Connection of Frame Ground (FG)
    250
  - Shield Clamping of Cables
    251
  - Connecting Spark Killers
    252
  - Lightning Surge Protection Countermeasure
    253
- Unit Installation
  254
  - Control Unit
    254
  - Display Unit
    256
  - Keyboard Unit
    261
  - Operation Panel I/O Unit
    267
  - Remote I/O Unit
    268
  - Function Expansion Unit
    270
  - Communication Expansion Unit
    271
  - Side Memory I/F Unit
    272
  - Machine Operation Panel
    273
6 Precautions for Connecting

276
- Precautions for Wiring
  277
- Turning the Power ON/OFF
  282
7 Connection of Control Unit

284
8 Connection of Personal Computer Unit

316
9 Connection of Graphic Control Unit

322
10 Connection of Keyboard Unit

328
- Keyboard Unit Connection System Drawing
  329
- Connecting with Operation Panel I/O Unit
  329
11 Connection of Operation Panel I/O Unit

330
12 Connection of Remote I/O Unit

350
13 Connection of Side Memory I/F Unit

386
- Side Memory I/F Unit Connection System Drawing
  387
- Connecting with Personal Computer Unit
  387
14 Connection of Manual Pulse Generator

388
15 Connection of Synchronous Feed Encoder

392
- Synchronous Feed Encoder Connection System Drawing
  393
- Connecting with Encoder (Manual Pulse Generator) I/F Expansion Unit
  393
16 Connection of Machine Operation Panel

394
- Machine Operation Panel Connection System Drawing
  395
- Connecting with Power Supply
  396
- Connecting with Frame Ground
  397
- Connecting with Operation Panel I/O Unit
  397
- Connecting Emergency Stop Switch
  398
- Connecting with Sub Panel
  398
- Software Interface
  401
17 Connection of Handy Terminal

406
- Handy Terminal Connection System Drawing
  407
- Connecting with Control Unit
  407
18 Cable

408
- Symbols for Writing Cable Drawings
  409
- Cable Relating to NC
  410
  - FCUA-R050/R054 Cable
    410
  - G071 Cable
    411
  - G123 Cable
    411
  - G170 Cable
    412
  - G430 Cable
    413
  - G460 Cable
    414
  - J010 Cable
    415
  - J020/J021/J022 Cable
    416
  - J023/J024/J025 Cable
    417
  - J026/J027 Cable
    418
  - J030/J031 Cable
    419
  - J070/J071 Cable
    420
  - J100 Cable
    421
  - J120 Cable
    422
  - J121 Cable
    422
  - J170 Cable
    423
  - J210 Cable
    423
  - J220 Cable
    424
  - J221 Cable
    425
  - J291 Cable
    426
  - J303 Cable
    427
  - J350 Cable
    428
  - J351 Cable
    428
  - J460 Cable
    429
  - J461 Cable
    429
  - R2-TM Terminator Connector
    430
- Cable Relating to Drive Unit
  431
  - Cable Wire and Assembly
    431
  - CNP2E-1 Cable
    432
  - CNP3EZ-2P/CNP3EZ-3P Cable
    433
  - CNV2E-8P/CNV2E-9P Cable
    434
  - CNV2E-D Cable
    435
  - CNV2E-HP Cable
    435
  - DG30 Cable
    436
  - G380 Cable
    436
  - J395 Cable
    437
  - J396 Cable
    438
  - MR-BKS1CBL-A1-H / MR-BKS1CBL-A2-H Cable
    439
  - MR-BT6V2CBL Cable
    439
  - MR-D05UDL3M-B Cable
    440
  - MR-PWS1CBL-A1-H / MR-PWS1CBL-A2-H Cable
    440
  - SH21 Cable
    441
- List of Cable Connector Sets
  442
19 Setup Outline

444
- Hardware Configuration
  445
- Flow of Initial Setup
  448
20 Setting the Hardware

450
21 Setting up with HMI Integrated Installer

482
- Outline of HMI Integrated Installer
  483
- Memory Card for Upgrade
  483
- Operation Methods
  484
22 Setting the Parameters and Date/Time

486
23 Sequence Program Writing

492
24 Confirming the Basic Operation

516
- Checking Inputs/Outputs and Alarms
  517
- Confirming Manual Operation
  518
  - Using the Manual Pulse Generator
    518
  - Using JOG Feed
    518
- Servo Simplified Adjustment
  519
  - First Measure against Vibration
    519
  - NC Analyzer2
    520
25 Setting the Position Detection System

522
- Adjusting the Absolute Position Detection System
  523
- Adjustment of Reference Position Return in Relative Position Detection System
  537
  - Dog-Type Reference Position Return Operation
    537
  - Dog-Type Reference Position Return Adjustment Procedures
    538
26 Setting the Tool Entry Prohibited Range

544
- Stroke End
  545
- Stored Stroke Limit
  546
  - Outline
    546
  - Stored Stroke Limit I
    549
  - Stored Stroke Limit II
    550
  - Stored Stroke Limit IB
    552
  - Stored Stroke Limit IC
    553
  - Movable Range During Inclined Axis Control
    554
  - Stored Stroke Limit for Rotation Axis
    555
  - Changing the Area for the Stored Stroke Limit I
    555
  - Behavior in Prohibited Area
    556
    
    Stored Stroke Limits I, IC, and II
    556
    
    Stored Stroke Limits IB and IIB
    556
  - Precautions
    558
27 Setting the Machine Error Compensation

560
- Memory-Type Pitch Error Compensation/Memory-Type Relative Position Error Compensation
  561
  - Outline
    561
  - Setting Compensation Data
    563
  - Setting Method
    565
    
    Using a Linear Axis as Basic Axis
    565
    
    Using a Rotary Axis as Basic Axis
    567
- Bidirectional Pitch Error Compensation
  568
  - Outline
    568
  - Setting Method
    569
    
    When the Basic Axis Is a Linear Axis
    569
    
    When the Basic Axis Is a Rotary Axis
    572
- Cyclic Error Compensation
  573
  - Outline
    573
  - Setting Method
    574
  - Error Measurement
    576
  - Precautions
    576
  - Relation with Other Functions
    577
28 Setting the Position Switches

578
- Outline
  579
- Setting and Operation Examples of Dog1 and Dog2
  580
- Canceling the Position Switch
  581
29 Setting the Backlash Compensation

582
- Backlash Compensation
  583
- Backlash Compensation II
  584
  - Enabling Conditions for Backlash Compensation II
    585
  - Procedure of Setting Backlash Compensation II
    585
    
    Setting the Backlash Compensation II Acceleration Rate
    585
    
    Setting Compensation Amount of Backlash Compensation II
    586
    
    Precautions for Setting Parameters
    587
30 Confirming the Spindle Operation

590
31 Setting the Handy Terminal

594
- Inputting the Data from a Personal Computer
  595
- Inputting the Data from NC
  598
32 Setting the Deceleration Check

600
- Function
  601
- Deceleration Check Method
  603
- Deceleration Check for Opposite Direction Movement Reversal
  605
- Parameter
  607
- Relation with Other Functions
  609
- Precautions
  610
33 Synchronous Control and Multiple-Axis Synchronization Control

612
- Synchronous Control
  613
- Multiple-Axis Synchronization Control
  627
  - Outline
    627
  - Synchronous Operation and Independent Operation
    627
34 Adjust S-Analog Screen

628
- Adjustment Preparations
  630
- Performing Automatic Adjustments
  630
- Performing Manual Adjustments
  631
35 Device Open Parameter Screen

634
36 SRAM Open Parameter Screen

640
37 Data Backup and Restoration

646
- All Backup
  648
- All Restoration
  650
38 Appx.1: Setting the System Lock

652
- Setting the Encryption Key
  653
- Setting of Expiration Date
  654
- Display of Time Limit Warning and Alarm Notification
  655
- Caution
  655
39 Appx.2: Protection Setting

656
40 Appx.3: Displaying Original Logo on Standard Screen

664
41 Appx.4: EMC Installation Guidelines

666
- Introduction
  667
- EMC Directives
  667
- EMC Measures
  668
- Panel Structure
  668
  - Measures for Control Panel Body
    668
  - Measures for Door
    669
  - Measures for Power Supply
    669
- Measures for Wiring in Panel
  670
  - Precautions for Wiring in Panel
    670
  - Shield Treatment of Cables
    671
- EMC Countermeasure Parts
  672
  - Shield Clamp Fitting
    672
  - Ferrite Core
    673
  - Surge Absorber
    674
  - Selection of Stabilized Power Supply
    676
42 Appx.5: Restrictions for Lithium Batteries

678
43 Appx.6: Precautions for Compliance to Ul/C-UL Standards

686

Mitsubishi Electric M800W Series Maintenance Manual (212 pages)

Brand: Mitsubishi Electric | Category: Control Systems | Size: 17.51 MB

Table of Contents
26
1 System Basic Configuration

28
- System Basic Configuration Drawing
  29
- General Connection Diagram
  31
- How to Check the System Configuration
  41
  - System Configuration Screen
    41
  - Option Display Screen
    44
- Each Unit Status Display
  45
  - Control Unit
    45
  - Personal Computer Unit
    48
  - Operation Panel I/O Unit
    49
  - Remote I/O Unit
    52
  - Communication Expansion Unit
    54
    
    CC-Link Expansion Unit
    54
    
    PROFIBUS-DP Expansion Unit
    55
    
    CC-Link IE Field
    56
    
    Ethernet/Ip
    57
  - 7-Segment Leds on the Control Unit
    58
    
    Normal State Display
    58
    
    Error Display at NC Startup
    58
    
    Display When an Alarm Occurs
    59
2 Daily Maintenance and Periodic Maintenance

68
- Daily Maintenance
  70
  - Touchscreen
    70
  - Escutcheon
    70
- Periodic Maintenance
  71
  - List of Durable Parts
    71
  - List of Replacing Parts
    71
  - Durable Parts Replacement
    72
    
    Control Unit Battery
    72
    
    Personal Computer Unit Cooling Fan
    74
  - Replacing Fuse
    75
3 Maintenance of the Drive Unit

78
- Periodic Inspections
  79
- Durable Parts
  80
- Adding and Replacing Units and Parts
  81
  - MDS-E/EH Series
    81
    
    Replacing the Drive Unit
    81
    
    Replacing the Unit Fan
    82
    
    Replacing the Battery
    84
  - MDS-EJ/EJH Series
    87
    
    Replacing the Drive Unit
    87
    
    Replacing the Unit Fan
    87
    
    Replacing the Battery
    93
  - MDS-EM/EMH Series
    96
    
    Replacing the Drive Unit
    96
    
    Replacing the Fan Unit
    97
    
    Replacing the Battery
    98
4 Failure Diagnosis

102
5 Troubleshooting

166
- Troubleshooting
  167
  - Possible Causes of Trouble
    168
6 Replacing each Unit

170
- Data Backup and Restoration
  171
  - All Backup
    172
  - All Restoration
    174
- Control Unit
  176
- Display Unit
  178
- Personal Computer Unit
  183
- Keyboard Unit
  184
- Operation Panel I/O Unit
  191
- Remote I/O Unit
  193
- Function Expansion Unit
  195
  - Encoder (Manual Pulse Generator) I/F Expansion Unit [M800W/M80W]
    195
  - Functional Safety Expansion Unit [M80]
    196
- Communication Expansion Unit
  197
- Built-In Disk of the Display Unit
  199
- SD Card
  200
- USB Memory
  201
- MITSUBISHI CNC Machine Operation Panel
  202

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Mitsubishi Electric M800W Series Manuals

Mitsubishi Electric M800W Series Connection And Set Up Manual (702 pages)

Table of Contents

1 System Basic Configuration

2 General Connection Diagram

3 List of Configuration

4 General Specifications

5 Installation

6 Precautions for Connecting

7 Connection of Control Unit

8 Connection of Personal Computer Unit

9 Connection of Graphic Control Unit

10 Connection of Keyboard Unit

11 Connection of Operation Panel I/O Unit

12 Connection of Remote I/O Unit

13 Connection of Side Memory I/F Unit

14 Connection of Manual Pulse Generator

15 Connection of Synchronous Feed Encoder

16 Connection of Machine Operation Panel

17 Connection of Handy Terminal

18 Cable

19 Setup Outline

20 Setting the Hardware

21 Setting up with HMI Integrated Installer

22 Setting the Parameters and Date/Time

23 Sequence Program Writing

24 Confirming the Basic Operation

25 Setting the Position Detection System

26 Setting the Tool Entry Prohibited Range

27 Setting the Machine Error Compensation

28 Setting the Position Switches

29 Setting the Backlash Compensation

30 Confirming the Spindle Operation

31 Setting the Handy Terminal

32 Setting the Deceleration Check

33 Synchronous Control and Multiple-Axis Synchronization Control

34 Adjust S-Analog Screen

35 Device Open Parameter Screen

36 SRAM Open Parameter Screen

37 Data Backup and Restoration

38 Appx.1: Setting the System Lock

39 Appx.2: Protection Setting

40 Appx.3: Displaying Original Logo on Standard Screen

41 Appx.4: EMC Installation Guidelines

42 Appx.5: Restrictions for Lithium Batteries

43 Appx.6: Precautions for Compliance to Ul/C-UL Standards

Mitsubishi Electric M800W Series Maintenance Manual (212 pages)

Table of Contents

1 System Basic Configuration

2 Daily Maintenance and Periodic Maintenance

3 Maintenance of the Drive Unit

4 Failure Diagnosis

5 Troubleshooting

6 Replacing each Unit

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