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COMBIVERT 24H6 Series
KEB COMBIVERT 24H6 Series Manuals
Manuals and User Guides for KEB COMBIVERT 24H6 Series. We have
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KEB COMBIVERT 24H6 Series manuals available for free PDF download: Instructions For Use Manual
KEB COMBIVERT 24H6 Series Instructions For Use Manual (82 pages)
INSTALLATION ACTIVE INFEED CONTROLLER (AIC) AND CHARGING MODULE
Brand:
KEB
| Category:
Control Unit
| Size: 7.81 MB
Table of Contents
Preface
3
Signal Words and Symbols
3
More Symbols
3
Laws and Guidelines
4
Warranty and Liability
4
Support
4
Copyright
4
Table of Contents
5
List of Figures
8
List of Tables
9
Glossary
10
Standards for Drive Converters / Control Cabinets
12
Product Standards that Apply Directly to the Drive Converter
12
Basic Standards to Which Drive Converter Standards Refer Directly
12
Standards that Are Used in the Environment of the Drive Converter
13
1 Basic Safety Instructions
14
Target Group
14
Transport, Storage and Proper Use
14
Installation
15
Electrical Connection
16
EMC-Compatible Installation
17
Voltage Test
17
Insulation Measurement
17
Start-Up and Operation
18
Maintenance
19
Repair
20
Disposal
20
2 Product Description
21
Specified Application
22
Unintended Use
22
Product Features
23
Special Features of the AIC Module
23
Particularities of the Charging Unit
23
Part Code
24
Table 1: Part Code
24
3 Technical Data
25
Operating Conditions
25
Climatic Ambient Conditions
25
Table 2: Climatic Ambient Conditions
25
Mechanical Ambient Conditions
26
Chemical / Mechanical Active Substances
26
Table 3: Mechanical Ambient Conditions
26
Table 4: Chemical / Mechanical Active Substances
26
Electrical Operating Conditions
27
Device Classification
27
Electromagnetic Compatibility
27
Table 5: Device Classification
27
Table 6: Electromagnetic Compatibility
27
Technical Data of the AIC Modules
28
Table 7: Technical Data AIC Modules
28
Table 8: Technical Data of the Charging Modules H6
29
Technical Data of the Charging Units H6
29
DC Link Capacities of the H6 Modules
30
Table 9: DC Link Capacities of the H6 Modules
30
Mechanical Installation
31
Control Cabinet Installation
31
Figure 1: Control Cabinet Installation
31
Mounting Instructions for Control Cabinet Installation
32
Installation Instructions For Flat Rear Heat Sink
32
Dimensions Central Heat Sink
32
Air Heat Sink
32
Table 10: Mounting Instructions for Control Cabinet Installation
32
Liquid Heat Sinks
33
Figure 2: Main Heat Sink for COMBIVERT H6
33
Dimensions And Weights Of Modules With Flat Rear Heat Sink
34
Figure 3: Dimensions and Weights of the Modules
34
Dimensions and Weights of Modules with Air Heat Sink
35
Figure 4: Dimensions Housing P
35
Figure 5: Dimensions Housing S
36
Figure 6: Dimensions Housing U
37
Figure 7: Dimensions Housing W
38
AIC Filter 3X400 V AC for Switching Frequency 8
39
Figure 8: AIC Filter 3X400 V AC for Switching Frequency 8
39
AIC Filter 3X400 V AC for Switching Frequency 4
40
Figure 9: AIC Filter 3X400 V AC for Switching Frequency 4
40
Sine-Wave Emc Filter With DC Regeneration
41
Table 11: Sine-Wave EMC Filter with DC Regeneration
41
4 Installation and Connection
42
Construction of the Device
42
Figure 10: Front View of the Device
42
Figure 11: Connections of the Front Side
43
Figure 12: View of the Bottom of the Device Size C / S
44
Figure 13: View of the Bottom of the Device Size E / U
45
Figure 14: View of the Bottom of the Device Size G / W
46
Figure 15: View Upper Side of the Device
47
Figure 16: Status LED Displays AIC Module
48
Status LED 1 AIC Module
48
Status LED 2 Safety Module
48
Status LED Displays AIC Module
48
Table 12: Status LED 1 AIC Module
48
Table 13: Status LED 2 Safety Module
48
Structure of the Charging Module
49
Figure 17: Front View of the Device
49
Figure 18: Connections of the Front Side
50
Figure 19: Terminal Block X1E
50
Figure 20: Terminal Block X1F
50
Figure 21: View Rear Side of the Device
51
Figure 22: Terminal Block X1A
51
Figure 23: Terminal Block X1B
52
Figure 24: Connection for Protective Earth and Function Earth
52
Figure 25: Status LED Displays Charging Module
52
Status LED Charging Module
52
Status LED Displays Charging Module
52
Table 14: Status LED Charging Module
52
Figure 26: View Upper Side of the Device
53
Connection of the Power Unit
54
Connection of the DC Bus X1D
54
Connection of the 24V Bus X1C
54
Figure 27: Connection of the DC Bus
54
Figure 28: Connection of the 24V Bus
54
Connection Of Filter, Aic And Charging Module
55
Figure 29: Connection of Filter, AIC and Charging Module
55
Connection Of Filter, Aic, Charging Module And Control At DC Bus
56
Figure 30: Connection of Filter, AIC and Charging Module
56
Temperature Monitoring of the Braking Resistor
57
Terminals R-T1, R-T2
57
Figure 31: Wiring Example Temperature Monitoring
57
Connection of the Control
58
Error Chain Terminal X2C, X2D
58
Error Chain (Channel 1)
58
Error Power Supply Unit (Channel 2)
58
Wiring Example Error Chain
58
Figure 32: Error Chain Terminal X2C, X2D
58
Figure 33: Wiring Example Error Chain
58
Ethercat System Bus Terminal X4B
59
Diagnosis / Visualisation X4A
59
Table 15: Ethercat System Bus Socket X4B
59
Table 16: Diagnosis / Visualisation X4A
59
Technical Data of the Inputs
60
Technical Data of the Outputs
60
Assignment of the Interfaces
60
Digital Inputs and Outputs X2A
60
Figure 34: Assignment of the Interfaces
60
Table 17: Technical Data of the Outputs
60
Assembly of the Wires to PUSH in Terminals
61
Figure 35: Assembly of the Control Cable
61
Table 18: Wire-End Ferrules and Stripping Length
61
Assignment of the Terminal Block X2A AIC Module
62
Assignment of the Terminal Block X2A Charging Module
62
Figure 36: Assignment of the Terminal Block X2A AIC Module
62
Figure 37: Assignment of the Terminal Block X2A Charging Module
62
Connection of the Digital Inputs
63
Connection of the Digital Outputs
63
Example for the Control of Digital Inputs and Digital Outputs
63
Figure 38: Connection of the Digital Inputs DI 1
63
Figure 39: Connection of the Digital Outputs DO 1
63
Figure 40: Example for the Control of Digital Inputs and Digital Outputs
63
Safety Modules Terminal Block X2B (Not for Charging Module)
64
Module Type 0 Terminal Block X2B
64
Control Release
64
Figure 41: Safety Module Type 0 Terminal Block X2B (Top View)
64
Figure 42: Connection of the Control Release Via Switch and PLC
64
5 Certification
65
CE-Marking
65
UL Marking
65
Further Informations and Documentation
66
6 Cooling System
67
Installation of Water-Cooled Units
67
Heat Sink and Operating Pressure
67
Materials in the Cooling Circuit
67
Requirements on the Coolant
68
Table 19: Electrochemical Voltage Series / Standard Potentials against Hydrogen
68
Table 20: Requirements on the Coolant
68
Connection to the Cooling System
69
Coolant Temperature and Moisture Condensation
69
Table 21: Supply of Temper Coolant
70
Coolant Heating Depending On Power Loss And Flow Rate With Water
71
Typically Fall Of Pressure Depending On The Rate Of Flow
71
Figure 43: Coolant Heating Depending on Power Loss
71
Figure 44: Typically Fall of Pressure Depending on the Rate of Flow
71
7 Start-Up
72
Default Setting
72
Step-By-Step Start-Up H6 AIC
73
Figure 45: Step-By-Step Start-Up H6 AIC
79
8 Revision History
80
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KEB COMBIVERT 24H6 Series Instructions For Use Manual (74 pages)
INSTALLATION H6 AXIS MODULES POWER 0.75...110 KW
Brand:
KEB
| Category:
Control Unit
| Size: 8.96 MB
Table of Contents
Preface
3
Signal Words and Symbols
3
More Symbols
3
Laws and Guidelines
4
Warranty and Liability
4
Support
4
Copyright
4
Table of Contents
5
List of Figures
8
List of Tables
9
Glossary
10
Standards for Drive Converters / Control Cabinets
12
Product Standards that Apply Directly to the Drive Converter
12
Basic Standards to Which Drive Converter Standards Refer Directly
12
Standards that Are Used in the Environment of the Drive Converter
13
1 Basic Safety Instructions
14
Target Group
14
Transport, Storage and Proper Use
14
Installation
15
Electrical Connection
16
EMC-Compatible Installation
17
Voltage Test
17
Insulation Measurement
17
Start-Up and Operation
18
Maintenance
19
Repair
20
Disposal
20
2 Product Description
21
Specified Application
22
Unintended Use
22
Product Features
23
Part Code
24
Table 1: Part Code
24
3 Technical Data
25
Operating Conditions
25
Climatic Ambient Conditions
25
Table 2: Climatic Ambient Conditions
25
Mechanical Ambient Conditions
26
Chemical / Mechanical Active Substances
26
Table 3: Mechanical Ambient Conditions
26
Table 4: Chemical / Mechanical Active Substances
26
Electrical Operating Conditions
27
Device Classification
27
Electromagnetic Compatibility
27
Table 5: Device Classification
27
Table 6: Electromagnetic Compatibility
27
Technical Data of the Axis Modules
28
Figure 1: Overload Characteristic (E.OL, E.OL2)
28
Table 7: Overview of the Device Data Housing B, P
28
Table 8: Overview of the Device Data Housing C, S
29
Table 9: Overview of the Device Data Housing E, G, U, W
30
DC Link Capacities
31
Table 10: DC Link Capacities
31
Mechanical Installation
32
Control Cabinet Installation
32
Figure 2: Control Cabinet Installation
32
Mounting Instructions for Control Cabinet Installation
33
Installation Instructions For Flat Rear Heat Sink
33
Table 11: Mounting Instructions for Control Cabinet Installation
33
Dimensions Central Heat Sink
34
Air Heat Sink
34
Liquid Heat Sinks
34
Figure 3: Main Heat Sink for COMBIVERT H6
34
Dimensions And Weights Of Modules With Flat Rear Heat Sink
35
Figure 4: Dimensions and Weights of the Axis Modules
35
Dimensions of Modules with Air-Cooled Heat Sink
36
Figure 5: Dimensions and Weights Housing P
36
Figure 6: Dimensions and Weights Housing S
37
Figure 7: Dimensions and Weights Housing U
38
Figure 8: Dimensions and Weights Housing W
39
4 Installation and Connection
40
Construction of the Device
40
Figure 9: Front View of the Device
40
Figure 10: Connections of the Front Side
41
Figure 11: View Rear Side of the Device Housing B/P
42
Figure 12: View Rear Side of the Unit
43
Figure 13: View Upper Side of the Unit
44
Figure 14: Status Leds
44
Status LED Axis Module
45
Status LED Safety Module
45
Table 12: Status LED Safety Module
45
Table 13: Status LED Axis Module
45
Connection of the Power Unit
46
Connection of the DC Bus X1D
46
Connection of the 24V Bus X1C
46
Figure 15: Connection of the DC Bus
46
Figure 16: Connection of the 24V Bus
46
Connection of the Motor
47
Motor Terminal X1A
47
Figure 17: Housing B / P Motor Connection
47
Figure 18: Housing C / S Motor Connection
48
Figure 19: Housing E / U Motor Connection
48
Figure 20: Housing G / W Motor Connection
48
Selection of the Motor Cable
49
Interconnection of the Motor
49
Figure 21: Interconnection of the Motor
49
Terminal Block X1B for Motor Temperature and Brake Control
50
Figure 22: Connection of Motor and Voltage Supply
50
Figure 23: Terminal Block X1B
50
Motor Temperature Detection
51
Use of the Temperature Input in KTY Mode
51
Figure 24: Connection of a KTY Sensor
51
Table 14: Motor Temperature Detection
51
Use of the Temperature Input in PTC Mode
52
Brake Control Terminals B+, B
52
Brake Control Terminals BA+, BA- and BB+, BB
52
Figure 25: Brake Control Terminals B+, B
52
Figure 26: Brake Control Terminals BA+, BA- and BB+, BB
52
Table 15: Wiring Example in PTC Mode
52
Encoder Interfaces
53
Figure 27: Encoder Interfaces of Housings B/P
53
Figure 28: Encoder Interfaces of Housings C/S, E/U and G/W
53
Encoder Interface X3AA (Channel 1)
54
Figure 29: Encoder Interface X3AA (Channel 1)
54
Encoder Interface X3AA (Channel 1) for HTL Signals
55
Encoder Interface X3AB (Channel 2)
55
Figure 30: Encoder Interface X3AA (Channel 1) for HTL Signals
55
Description of the Encoder Interfaces
56
Table 16: Description of the Encoder Interfaces
56
Connection of the Control
57
Error Chain Terminal X2C, X2D
57
Error Chain (Channel 1)
57
Error Power Supply Unit (Channel 2)
57
Wiring Example Error Chain
57
Figure 31: Error Chain Terminal X2C, X2D
57
Figure 32: Wiring Example Error Chain
57
Ethercat System Bus Terminal X4B
58
Diagnosis / Visualisation X4A
58
Table 17: Ethercat System Bus Socket X4B
58
Table 18: Diagnosis / Visualisation X4A
58
Digital Inputs and Outputs X2A
59
Technical Data of the Inputs
59
Technical Data of the Outputs
59
Assignment of the Interfaces
59
Figure 33: Assignment of the Interfaces
59
Table 19: Technical Data of the Digital Output
59
Assembly of the Wires to PUSH in Terminals
60
Figure 34: Assembly of the Control Cable
60
Table 20: Wire-End Ferrules and Stripping Length
60
Assignment of the Terminal Block X2A
61
Connection of the Digital Inputs
61
Connection of the Digital Outputs
61
Example for the Control of Digital Inputs and Digital Outputs
61
Figure 35: Assignment of the Terminal Block X2A
61
Figure 36: Connection of the Digital Inputs DI 1
61
Figure 37: Connection of the Digital Outputs DO 1
61
Figure 38: Example for the Control of Digital Inputs and Digital Outputs
61
Safety Module Terminal Block X2B
62
General Instructions for Safety Modules
62
Table 21: Safety Module Terminal Block X2B General Information
62
Module Type 0 Terminal Block X2B
63
Control Release
63
Brake Control
63
Module Type 1 and 2
63
Figure 39: Safety Module Type 0 Terminal Block X2B (Top View)
63
Figure 40: Connection of the Control Release Via Switch and PLC
63
Figure 41: Connection of a Brake Release Via Switch and PLC
63
5 Cooling System
64
Installation of Water-Cooled Units
64
Heat Sink and Operating Pressure
64
Materials in the Cooling Circuit
64
Requirements on the Coolant
65
Table 22: Electrochemical Series / Standard Potentials against Hydrogen
65
Table 23: Requirements on the Coolant
65
Special Requirements for Open and Half-Open Cooling Systems
66
Connection to the Cooling System
66
Coolant Temperature and Moisture Condensation
66
Table 24: Special Requirements for Open and Semi-Open Cooling Systems
66
Emptying the Cooling Circuit
67
Table 25: Dew Point Table
67
Coolant Heating Depending On Power Dissipation And Flow Rate With Water
68
Typically Pressure Drop Depending On The Flow Rate
68
Figure 42: Coolant Heating Depending on Power Dissipation
68
Figure 43: Typically Fall of Pressure Depending on the Rate of Flow
68
6 Certification
69
Ce-Marking
69
UL Marking
69
Further Information and Documentation
70
7 Revision History
71
KEB COMBIVERT 24H6 Series Instructions For Use Manual (62 pages)
INSTALLATION RECTIFIER MODULE
Brand:
KEB
| Category:
Control Unit
| Size: 5.91 MB
Table of Contents
Preface
3
Signal Words and Symbols
3
More Symbols
3
Laws and Guidelines
4
Warranty and Liability
4
Support
4
Copyright
4
Table of Contents
5
List of Figures
8
List of Tables
9
Glossary
10
Standards for Drive Converters / Control Cabinets
12
Product Standards that Apply Directly to the Drive Converter
12
Basic Standards to Which Drive Converter Standards Refer Directly
12
Standards that Are Used in the Environment of the Drive Converter
13
Basic Safety Instructions
14
Target Group
14
Transport, Storage and Proper Use
14
Installation
15
Electrical Connection
16
EMC-Compatible Installation
17
Voltage Test
17
Insulation Measurement
17
Start-Up and Operation
18
Maintenance
19
Repair
20
Disposal
20
Product Description
21
Specified Application
22
Unintended Use
22
Product Features
23
Type Code
24
Table 1: Type Code
24
Technical Data
25
Operating Conditions
25
Climatic Ambient Conditions
25
Table 2: Climatic Ambient Conditions
25
Mechanical Ambient Conditions
26
Chemical / Mechanical Active Substances
26
Table 3: Mechanical Ambient Conditions
26
Table 4: Chemical / Mechanical Active Substances
26
Electrical Operating Conditions
27
Device Classification
27
Electromagnetic Compatibility
27
Table 5: Device Classification
27
Table 6: Electromagnetic Compatibility
27
Technical Data of the H6 Power Supply Units
28
Table 7: Technical Data of the H6 Rectifier Modules
28
DC Link Capacity
29
Table 8: DC Link Capacity
29
Mechanical Installation
30
Control Cabinet Installation
30
Figure 1: Control Cabinet Installation
30
Installation Instructions For Flat Rear Heat Sink
31
Dimensions Central Heat Sink
31
Air Heat Sink
31
Liquid Heat Sinks
32
Figure 2: Main Heat Sink for COMBIVERT H6
32
Dimensions And Weights Of The Power Supply Units With Flat Rear Heat Sink
33
Figure 3: Housing C and G
33
Dimensions and Weights of the Power Supply Units with Air Heat Sink
34
Figure 4: Housing S
34
Figure 5: Housing W
35
Mains Chokes
36
Table 9: Mains Chokes
36
Emc Filter
37
Connection Cross Sections and Tightening Torques
37
Table 10: EMC Filter
37
Table 11: Connection Cross Sections and Tightening Torques
37
Installation and Connection
38
Construction of the Unit
38
Figure 6: Construction of the Unit
38
Figure 7: Connections of the Front Side
38
Figure 8: View Rear Side of the Unit
39
Figure 9: Internal Wiring of the Rectifier Module (Schematic Diagram)
39
Figure 10: View Upper Side of the Unit
40
Status-Leds
41
Status-LED Safety Module
41
Status-LED Unit
41
Figure 11: Status-Leds
41
Connection of the Power Unit
42
Connection of the DC Bus X1D
42
Connection of the 24V Bus X1C
42
Figure 12: Connection of the DC Bus
42
Figure 13: Connection of the 24V Bus
42
Power Unit Terminal Strips X1A, X1B
43
Table 12: Power Unit Terminal Strips Housing C/S
43
Table 13: Power Unit Terminal Strips Housing G/W
43
Connection for Power Supply
44
Figure 14: Connection for Power Supply
44
Connection Of A Braking Resistor With Fire Protection Monitoring
45
Figure 15: Connection of a Braking Resistor
45
Connection of the Control
46
Error Chain Terminal X2C, X2D
46
Error Linkage Circuit (Channel 1)
46
Error Power Supply Unit (Channel 2)
46
Wiring Example Error Linkage Circuit
46
Figure 16: Error Chain Terminal X2C, X2D
46
Figure 17: Wiring Example Error Linkage Circuit
46
Ethercat System Bus Terminal X4B
47
Diagnosis / Visualisation X4A
47
Table 14: Ethercat System Bus Socket X4B
47
Table 15: Diagnosis / Visualisation X4A
47
Assignment of the Interfaces
48
Digital Inputs and Outputs X2A
48
Technical Data of the Inputs
48
Technical Data of the Outputs
48
Figure 18: Assignment of the Interfaces
48
Table 16: Technical Data of the Outputs
48
Assembly of the Wires to PUSH in Terminals
49
Figure 19: Assembly of the Control Cable
49
Table 17: Wire-End Ferrules and Stripping Length
49
Assignment of the Terminal Block X2A
50
Connection of the Digital Inputs
50
Connection of the Digital Outputs
50
Figure 20: Assignment of the Terminal Block X2A
50
Figure 21: Connection of the Digital Inputs DI 1
50
Figure 22: Connection of the Digital Outputs DO 1
50
Example for the Control of Digital Inputs and Digital Outputs
51
Figure 23: Example for the Control of Digital Inputs and Digital Outputs
51
Certification
52
CE Marking
52
UL Marking
52
Further Information and Documentation
54
Cooling System
55
Installation of Water-Cooled Units
55
Heat Sink and Operating Pressure
55
Materials in the Cooling Circuit
55
Requirements on the Coolant
56
Table 18: Requirements on the Coolant
56
Connection to the Cooling System
57
Coolant Temperature and Moisture Condensation
57
Table 19: Supply of Temper Coolant
58
Coolant Heating Depending On Power Loss And Flow Rate With Water
59
Typically Fall Of Pressure Depending On The Rate Of Flow
59
Figure 24: Coolant Heating Depending on Power Loss
59
Figure 25: Typically Fall of Pressure Depending on the Rate of Flow
59
Revision History
60
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