KEB COMBIVERT H6 Series Instructions For Use Manual
Installation active infeed controller (aic) and charging module
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Summary of Contents for KEB COMBIVERT H6 Series
- Page 1 COMBIVERT H6 INSTRUCTIONS FOR USE | INSTALLATION ACTIVE INFEED CONTROLLER (AIC) AND CHARGING MODULE Translation of original manual Document 20105449 EN 05...
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Page 3: Preface
PREFACE Preface The described hard- and software are developments of the KEB Automation KG. The enclosed documents correspond to conditions valid at printing. Misprint, mistakes and technical changes reserved. Signal words and symbols Certain operations can cause hazards during the installation, operation or thereafter. -
Page 4: Laws And Guidelines
If applicable, the license terms of this software are contained in the instructions for use. The instructions for use are already available to you, can be downloaded free of charge from the KEB website or can be requested from the respec- tive KEB contact person. -
Page 5: Table Of Contents
TAbLE OF CONTENTS Table of Contents Preface ..............................3 Signal words and symbols ......................3 More symbols ..........................3 Laws and guidelines ........................4 Warranty and liability ........................4 Support ............................4 Copyright ............................4 Table of Contents ........................... 5 List of Figures ............................8 List of Tables ............................ - Page 6 TAbLE OF CONTENTS 3.1.4 Electrical operating conditions .................... 27 3.1.4.1 Device classification ......................27 3.1.4.2 Electromagnetic compatibility ..................27 3.2 Technical Data of the AIC modules ....................28 3.2.1 Technical data of the charging units H6 ................29 3.3 DC link capacities of the H6 modules ..................30 3.4 Mechanical installation .........................
- Page 7 TAbLE OF CONTENTS 4.4.3.3 Assignment of the interfaces ................... 60 4.4.4 Digital inputs and outputs X2A ................... 60 4.4.5 Assembly of the wires to PUSH IN terminals ..............61 4.4.5.1 Assignment of the terminal block X2A AIC module ............62 4.4.5.2 Assignment of the terminal block X2A charging module ..........
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Page 8: List Of Figures
LIST OF FIGURES List of Figures Figure 1: Control cabinet installation ....................31 Figure 2: Main heat sink for COMBIVERT H6 ................. 33 Figure 3: Dimensions and weights of the modules ................. 34 Figure 4: Dimensions housing P ..................... 35 Figure 5: Dimensions housing S ..................... -
Page 9: List Of Tables
LIST OF TAbLES List of Tables Table 1: Part code..........................24 Table 2: Climatic ambient conditions ..................... 25 Table 3: Mechanical ambient conditions ..................26 Table 4: Chemical / mechanical active substances ............... 26 Table 5: Device classification......................27 Table 6: Electromagnetic compatibility ..................27 Table 7: Technical Data AIC modules .................... -
Page 10: Glossary
Open source real-time interface for International standard sensors and actuators (DIN 5008) IP xx Degree of protection (xx for level) Fieldbus system KEB product The KEB product is subject of this Cyclic duration factor manual Complete drive module including Silicium temperature sensor (pola- auxiliary equipment (control cabinet) rized) - Page 11 GLOSSARy Term used in the safety technology (EN 61508-1...7) for the size of error probability per hour Programmable logic controller PT100 Temperature sensor with R0=100Ω PT1000 Temperature sensor with R0=1000Ω PTC-resistor for temperature detec- tion Pulse width modulation RJ45 Modular connector with 8 lines Synchronous sensorless closed loop SELV Safety Extra Low Voltage (< 60 V) The security integrity level is a measure for quantifying the risk reduction.
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Page 12: Standards For Drive Converters / Control Cabinets
STANDARDS FOR DRIVE CONVERTERS / CONTROL CAbINETS Standards for drive converters / control cabinets Product standards that apply directly to the drive converter EN 61800-2 Adjustable speed electrical power drive systems - Part 2: General requirements - Rating specifications for low voltage adjustable frequency a.c. power drive systems (VDE 0160-102, IEC 61800-2) EN 61800-3 Speed-adjustable electrical drives. Part 3: EMC requirements and specific test methods (VDE 0160-103, IEC 61800-3) EN 61800-5-1 Adjustable speed electrical power drive systems - Part 5-1: Safety requirements - Electrical, thermal and energy (IEC 61800-5-1); German version EN 61800-5-1 EN 61800-5-2 Adjustable speed electrical power drive systems - Part 5-2: Safety Requirements - Functional (IEC 22G/264/CD) UL 61800-5-1 American version of the EN 61800-5-1 with „National Deviations“... -
Page 13: Standards That Are Used In The Environment Of The Drive Converter
STANDARDS FOR DRIVE CONVERTERS / CONTROL CAbINETS EN 61000-4-5 Electromagnetic compatibility (EMC) - Part 4-5: Testing and measurement techniques - Surge immunity test (IEC 61000-4-5); German version EN 61000-4-5 EN 61000-4-6 Electromagnetic compatibility (EMC) - Part 4-6: Testing and measurement techniques - Immunity to conducted disturbances, induced by radio-frequency fields (IEC 61000-4-6); German version EN 61000-4-6 EN 61000-4-34 Electromagnetic compatibility (EMC) - Part 4-34: Testing and measurement techniques - Voltage dips, short interruptions and voltage variations immunity tests for equipment with mains current more than 16 A per phase (IEC 61000-4- 34); German version EN 61000-4-34 EN 61508-1...7 Functional safety of electrical/electronic/programmable electronic safety-related systems – Part 1...7 (VDE 0803-1…7, IEC 61508-1…7) EN 62061 Safety of machinery - functional safety of electrical, electronic and program- mable electronic safety-related systems (VDE 0113-50, IEC 62061) EN ISO 13849-1... -
Page 14: Basic Safety Instructions
► Read the instructions for use ! ► Observe the safety and warning instructions ! ► If anything is unclear, please contact KEB Automation KG ! 1.1 Target group This instruction manual is determined exclusively for electrical personnel. Electrical per- sonnel for the purpose of this instruction manual must have the following qualifications: •... -
Page 15: Installation
bASIC SAFETy INSTRUCTIONS Drive converters contain electrostatic sensitive components. ► Avoid contact. ► Wear ESD-protective clothing. Do not store drive converters • in the environment of aggressive and/or conductive liquids or gases. • with direct sunlight. • outside the specified environmental conditions. 1.3 Installation DANGER Do not operate in an explosive environment! -
Page 16: Electrical Connection
If personnel protection is required during installation of the system, suitable protective devices must be used for drive converters. www.keb.de/fileadmin/media/Manuals/knowledge/04_techinfo/00_gene- ral/ti_rcd_0400_0002_gbr.pdf Installations which include drive converter shall be equipped with additional control and protective devices in accordance with the relevant applicable safety requirements, e.g. -
Page 17: Emc-Compatible Installation
Due to the radio interference suppression capacitors, the test generator will switch off immediately with a current fault. According to it is permissible to disconnect already tested com- EN 60204-1 ponents. Drive converters of the KEB Automation KG are delivered ex works voltage tested to 100% according to product standard. 1.4.3 Insulation measurement An insulation measurement (in accordance with chapter 18.3) with DC... -
Page 18: Start-Up And Operation
If a drive converter with electrolytic capacitors in a DC link (see technical data) has not been in operation for more than one year, observe the following instructions. www.keb.de/fileadmin/media/Manuals/knowledge/04_techinfo/00_gene- ral/ti_format_capacitors_0400_0001_gbr.pdf NOTICE Continuous operation (S1) with load > 60 % ! Premature ageing of the electrolytic capacitors ! ►... -
Page 19: Maintenance
(mains on) (e.g. due to large rotating masses). Switching an the input For applications that require cyclic switching off and on of the drive converter, maintain an off-time of at least 5 min after the last switch on. If you require shorter cycle times please contact KEB Automation KG. Short-circuit resistance The drive converters are conditional short-circuit proof. After resetting the internal pro- tection devices, the function as directed is guaranteed. -
Page 20: Repair
1.8 Disposal Electronic devices of the KEB Automation KG are exclusively professional devices for further industrial processing (so-called B2B devices). Manufacturers of B2B devices are obliged to take back and recycle devices manufac- tured after 14.08.2018. These devices may not be disposed at the collection centres of... -
Page 21: Product Description
PRODUCT DESCRIPTION 2 Product Description The product family COMBIVERT H6 is optimized for the use in multi-axis drives. The structure is modular and thus it can be optimally adapted to the respective requirements. A system consists of the following components: Name Function Rectifier module... -
Page 22: Specified Application
The used semiconductors and components of the KEB Automation KG are developed and dimensioned for the use in industrial products. RESTRICTION If the KEB COMBIVERT F5 is used in machines, which work under exceptional condi- tions or if essential functions, life-supporting measures or an extraordinary safety step must be fulfilled, the necessary reliability and security must be ensured by the machine builder. -
Page 23: Product Features
PRODUCT DESCRIPTION 2.3 Product features This instruction manual describes the power units of the following devices: Unit type: Active Infeed Controller (AIC) / Charging module Series: COMBIVERT H6 Power range: 11…173 kVA / 400 V Housing: B, C, E, G, P, S, U, W The COMBIVERT H6 is characterized by the following features: •... -
Page 24: Part Code
Housing Air heat sink P: 50 mm U: 200 mm S: 100 mm W: 300 mm Control type A: KEB standard with control release Active Infeed Converter (AIC) for sine-wave rege- Power supply and neration regenerative unit F: Charging module Series COMBIVERT H6 multi-axis drive system Inverter size 14…26... -
Page 25: Technical Data
OPERATING CONDITIONS 3 Technical Data Unless otherwise indicated, all electrical data in the following chapter refer to a 3-phase AC voltage supply. 3.1 Operating conditions 3.1.1 Climatic ambient conditions Storage Standard Class Notes Surrounding temperature -25…55 °C EN 60721-3-1 Relative humidity EN 60721-3-1 5…95 % (without condensation) Storage height... -
Page 26: Mechanical Ambient Conditions
OPERATING CONDITIONS 3.1.2 Mechanical ambient conditions Storage Standard Class Notes Vibration amplitude 1.5 mm (2…9 Hz) Vibration limits EN 60721-3-1 Acceleration amplitude 5 m/s² (9…200 Hz) Shock limit values EN 60721-3-1 40 m/s²; 22 ms Transport Standard Class Notes Vibration amplitude 3.5 mm (2…9 Hz) Vibration limits Acceleration amplitude 10 m/s² (9…200 Hz) EN 60721-3-2 Acceleration amplitude 15 m/s² (200…500 Hz) Shock limit values 100 m/s²; 11 ms EN 60721-3-2 Operation Standard Class Notes... -
Page 27: Electrical Operating Conditions
OPERATING CONDITIONS 3.1.4 Electrical operating conditions 3.1.4.1 Device classification Requirement Standard Class Notes – EN 61800-5-1 Overvoltage category – EN 60664-1 Non-conductive pollution, occasional conden- Pollution degree EN 60664-1 sation when PDS is out of service. Table 5: Device classification 3.1.4.2 Electromagnetic compatibility Devices without internal filter require an external filter to comply with the following limit values. -
Page 28: Technical Data Of The Aic Modules
TECHNICAL DATA OF THE AIC MODULES 3.2 Technical Data of the AIC modules Device size Housing Input data Rated input voltage 400 (UL: 480) Input voltage range 320…480 Mains frequency / Hz 50/60 ±2 Mains phases Approved mains forms Rated input apparent power / kVA Max. -
Page 29: Technical Data Of The Charging Units H6
TECHNICAL DATA OF THE AIC MODULES 3.2.1 Technical data of the charging units H6 Device size Version 1 Version 2 Housing b / P b / P Input data Rated input voltage 400 (UL: 480) Input voltage range 320…480 Mains frequency / Hz 50/60 ±2 Mains phases Approved mains forms... -
Page 30: Dc Link Capacities Of The H6 Modules
DC LINk CAPACITIES OF THE H6 MODULES 3.3 DC link capacities of the H6 modules Axis modules Device size Capacity in µF 7 / 10 / 12 single axis module 7 / 10 / 12 double axis module 195 / 195 / 390 1020 1360 1650 1950 2350 3100 3900 4700 Active Infeed Controller (AIC) Device size Capacity in µF 1650... -
Page 31: Mechanical Installation
MECHANICAL INSTALLATION 3.4 Mechanical installation 3.4.1 Control cabinet installation Mounting distances Dimension Distance in mm Distance in inch 1) Minimum distance for cooling 2) Distance to preceding elements in the cabinet door. ATTENTION Horizontal installation in the control cabinet must be done with special care and the displacement between the units must be kept to a minimum. -
Page 32: Mounting Instructions For Control Cabinet Installation
► The machine builder is responsible for the cooling of the units. Heat-conducting paste Information about the correct application of the heat-conducting paste are available at www.keb.co.uk under the search term "Heat-conducting paste“. Select correct flow temperature for liquid coolers ►... -
Page 33: Liquid Heat Sinks
MECHANICAL INSTALLATION 3.4.3.2 Liquid heat sinks Following liquid heat sinks are available, if no usable cooling surface exists at customer side: Heat sink Cabinet outcut Size L1 in mm L2 in mm L3 in mm 04H6TFW-0400 06H6TFW-0600 08H6TFW-0800 10H6TFW-1000 1052 1035 1006 12H6TFW-1200... -
Page 34: Dimensions And Weights Of Modules With Flat Rear Heat Sink
MECHANICAL INSTALLATION 3.4.4 Dimensions and weights of modules with flat rear heat sink Housing Module width in mm Weight in kg B (charging module) 12.5 Figure 3: Dimensions and weights of the modules... -
Page 35: Dimensions And Weights Of Modules With Air Heat Sink
MECHANICAL INSTALLATION 3.4.5 Dimensions and weights of modules with air heat sink 49,7 Housing Module width in mm Weight in kg P (charging module) Figure 4: Dimensions housing P... -
Page 36: Figure 5: Dimensions Housing S
MECHANICAL INSTALLATION 99,7 Housing Module width in mm Weight in kg Figure 5: Dimensions housing S... -
Page 37: Figure 6: Dimensions Housing U
MECHANICAL INSTALLATION Housing Module width in mm Weight in kg Figure 6: Dimensions housing U... -
Page 38: Figure 7: Dimensions Housing W
MECHANICAL INSTALLATION Housing Module width in mm Weight in kg Figure 7: Dimensions housing W... -
Page 39: Aic Filter 3X400 V Ac For Switching Frequency 8
19H6J4E-1000 21.5 AWG 20-4 19H6J4F-1000 16…50 mm² 21H6J4F-1000 37.4 4 Nm AWG 6-0 21H6J4F-1001 42.5 : Rated current; S: Apparent power; P : Power dissipation Figure 8: AIC filter 3x400 V AC for switching frequency 8…16 kHz Filter connection Ring crimp connectors M8 and two terminal blocks (4 mm²) for fan and temper- ature sensor (KTY +/-) / switch (T1/2) are used for size 26Z1. If a standard AIC or EMC filter is used for the rectifier module, KEB must be consulted if more than 6 axes are connected (each with 20 m cable length). -
Page 40: Aic Filter 3X400 V Ac For Switching Frequency 4
MECHANICAL INSTALLATION 3.4.7 AIC filter 3x400 V AC for switching frequency 4…16 kHz Figure 1 Figure 2 Figure 3 270,5 Tightening Weight Fig- S_min Material number I in A S in kVA P in W Connection in kHz torque terminal in kg 16…50 mm²... -
Page 41: Sine-Wave Emc Filter With Dc Regeneration
Sine-wave EMC filter with DC regeneration NOTICE After an overload I of 60s a partial load operation of 81% of the in_max rated current I is mandatory for 540s. Further information can be found on the following link: Installation Active Infeed Controller (AIC) with DC regener- ation for sine-wave EMC filter. www.keb.de/fileadmin/media/Manuals/dr/ma_dr_h6-afe-pu- inst-20233091_en.pdf Installation sine-wave EMC filter. www.keb.de/fileadmin/media/Manuals/dr/ma_dr_z1-inst-sinus-emv-fil- ter_20146892_en.pdf... -
Page 42: Installation And Connection
INSTALLATION AND CONNECTION 4 Installation and Connection 4.1 Construction of the device Front view Remove the front cover Front without cover • Pull with both hands low in the cover. • Tilt cover forward to approx. 45 degrees, until the plates solve above from the mounting. -
Page 43: Figure 11: Connections Of The Front Side
INSTALLATION AND CONNECTION Description Terminal Connections of the front side Terminal Description +24V bus X1C.1 X1C.3 +24V bus X1C.2 X1C.4 DC bus (displayed DC bus+ X1D.1 X1D.3 with protection against contact for exterior DC bus- X1D.2 X1D.4 devices) Snap-in for front cover Output to the filter Figure 11: Connections of the front side... -
Page 44: Figure 12: View Of The Bottom Of The Device Size C / S
INSTALLATION AND CONNECTION View rear side of the device Size C / S Conductor Terminal connection Function Tightening torque cross-section Connection to the filter. 0.2...6 mm² 0.7 Nm Connect inphase. AWG 24-10 6.2 lb inch Connection for 24 V DC brake 0.25...1.5 mm² 0.25 Nm AWG 28-16 2.2 lb inch Connection for PTC / KTY filter temperature monitoring M6 stud... -
Page 45: Figure 13: View Of The Bottom Of The Device Size E / U
INSTALLATION AND CONNECTION View rear side of the device Size E / U U V W Conductor cross-sec- Terminal connection Function Tightening torque tion Connection to the filter. 35...95 mm² 15 Nm Connect AWG 4-0 132 lb inch inphase. Connection for M8 stud 12 Nm shielding/ for ring crimp connector 110 lb inch... -
Page 46: Figure 14: View Of The Bottom Of The Device Size G / W
INSTALLATION AND CONNECTION View rear side of the device Size G / W U V W Conductor cross-sec- Terminal connection Function Tightening torque tion Connection to the filter. M10 stud 12 Nm Connect for ring crimp connector 110 lb inch inphase. max. width 30 mm Connection for M8 stud 12 Nm shielding/ for ring crimp connector 110 lb inch... -
Page 47: Figure 15: View Upper Side Of The Device
INSTALLATION AND CONNECTION View upper side of the device Digital inputs and outputs Dig. input 4 16 15 0V Dig. input 3 14 13 0V Dig. input 2 12 Dig. input 1 10 Dig. output 4 Dig. output 3 Dig. output 2 Dig. -
Page 48: Status Led Displays Aic Module
INSTALLATION AND CONNECTION 4.1.1 Status LED displays AIC module Status LED 1 Status LED 2 Safety module AIC module Figure 16: Status LED displays AIC module 4.1.1.1 Status LED 1 AIC module The LED displays the status of the AIC module. Status No voltage supply of the device yellow... -
Page 49: Structure Of The Charging Module
INSTALLATION AND CONNECTION 4.2 Structure of the charging module Front view Remove the front cover Front without cover • Pull with both hands low in the cover. • Tilt cover forward to approx. 45 degrees, until the plates solve above from the mount- ing. -
Page 50: Figure 18: Connections Of The Front Side
INSTALLATION AND CONNECTION Connections of the front side +24V bus X1C.1 X1C.3 +24V bus X1C.2 X1C.4 DC bus+ X1D.1 X1D.3 DC bus+ DC bus- X1D.2 X1D.4 DC bus- Protection feedback and temperature switch Shield clamps Contactor and Snap-in for front cover fan control Figure 18: Connections of the front side Name Function... -
Page 51: Figure 21: View Rear Side Of The Device
INSTALLATION AND CONNECTION View rear side of the device Protective earth and function earth Power unit terminal strip Connection for braking resistor Figure 21: View rear side of the device Name Function Conductor Tightening torque cross-section Mains connection for pre- L1, L2, L3 charging Connection for protective... -
Page 52: Status Led Displays Charging Module
INSTALLATION AND CONNECTION Conductor Name Function Tightening torque cross-section Connection for 0.5...16 mm² 2 Nm braking resistor AWG 20-4 18 lb inch Figure 23: Terminal block X1B Conductor Name Function Tightening torque cross-section Connection for protective 4.5 Nm earth and function earth 40 lb inch Figure 24: Connection for protective earth and function earth 4.2.1 Status LED displays charging module Status LED 1... -
Page 53: Figure 26: View Upper Side Of The Device
INSTALLATION AND CONNECTION View upper side of the device Digital inputs and outputs Dig. input 4 16 15 24 V / < 0.7 Adc output Dig. input 3 14 13 24 V / < 0.7 Adc output Dig. input 2 12 24 V / < 0.7 Adc output Dig. input 1 10 24 V / < 0.7 Adc output Dig. output 4 Dig. output 3 Dig. -
Page 54: Connection Of The Power Unit
CONNECTION OF THE POWER UNIT 4.3 Connection of the power unit 4.3.1 Connection of the DC bus X1D The tinned copper bars connect the DC bus of the different H6 devices. Precharging, power supply and regeneration (if required) is provided by the power supply module. The electrical connection is made with metal bridges, which must be mounted (as illus- trated in the photo). -
Page 55: Connection Of Filter, Aic And Charging Module
CONNECTION OF THE POWER UNIT 4.3.3 Connection of filter, AIC and charging module ④ ⑩ ϑ EtherCAT EtherCAT EtherCAT EtherCAT Error Error 24Vdc 24Vdc 24Vdc ⑦ 0Vdc DC-Bus DC-Bus ⑧ ⑨ U V W U V W 24Vdc ⑫ 0Vdc U V W ⑤... -
Page 56: Connection Of Filter, Aic, Charging Module And Control At Dc Bus
CONNECTION OF THE POWER UNIT 4.3.4 Connection of filter, AIC, charging module and control at DC bus ④ ϑ EtherCAT EtherCAT EtherCAT EtherCAT Error Error 24Vdc 24Vdc DC-Bus DC-Bus ⑩ ⑦ ⑧ ⑨ U V W U V W 24Vdc ⑫... -
Page 57: Temperature Monitoring Of The Braking Resistor
CONNECTION OF THE POWER UNIT 4.3.5 Temperature monitoring of the braking resistor 4.3.5.1 Terminals R-T1, R-T2 NOTICE Connect the safe separated temperature switch at the input of the charg- ing unit. R-T1 Thermal contact (NC contact) minimum switching current: 2 mA R-T2 Figure 31: Wiring example temperature monitoring... -
Page 58: Connection Of The Control
CONNECTION OF THE CONTROL 4.4 Connection of the control 4.4.1 Error chain terminal X2C, X2D Channel Description Connecting cable error chain Name The terminal strips X2C and X2D are in- ternally parallel connected. Thus, each terminal strip can be used as input or out- put. -
Page 59: Ethercat System Bus Terminal X4B
CONNECTION OF THE CONTROL 4.4.2 EtherCat system bus terminal X4b The EtherCAT system bus serves for the communication of the master with the axis modules and the power supply and regenerative unit. „CanOpen over EtherCAT “ is used as protocol. Upto eight axes can be operated isochron with a cycle time of <250 µs. Description of the LEDs RJ45 socket Assignment LED green... -
Page 60: Technical Data Of The Inputs
CONNECTION OF THE CONTROL 4.4.3.1 Technical data of the inputs The digital inputs are specified in accordance with IEC61131-2 type 3. Status „0“ Status „1“ -3…5V 11…30 V 4.4.3.2 Technical data of the outputs The digital outputs are short-circuit proof and specified in accordance with IEC61131-2. Max. switching voltage 30 V 0.7 A per output Max. current 1 A total current for all outputs Internal resistance 250 Ω... -
Page 61: Assembly Of The Wires To Push In Terminals
CONNECTION OF THE CONTROL 4.4.5 Assembly of the wires to PUSH IN terminals NOTICE Malfunctions caused by loose cable connections! ► Observe metal sleeve length and stripping length Metal sleeve Stripping Cross-section Wire-end ferrule length length 0.50 mm 10 mm 12 mm with plastic collars 0.75 mm 12 mm... -
Page 62: Assignment Of The Terminal Block X2A Aic Module
CONNECTION OF THE CONTROL 4.4.5.1 Assignment of the terminal block X2A AIC module Digital inputs and outputs Function Default setting Term. Term. Function Digital input DI 4 Reset, unchangeable Prog. error, Digital input DI 3 unchangeable Release AIC / Reset, Digital input DI 2 unchangeable Precharging complet-... -
Page 63: Connection Of The Digital Inputs
CONNECTION OF THE CONTROL 4.4.5.3 Connection of the digital inputs AFE and charging module Only charging module DI1...4 DI1...4 Figure 38: Connection of the digital inputs DI 1…DI 4 4.4.5.4 Connection of the digital outputs L_max DO1...4 Figure 39: Connection of the digital outputs DO 1…DO 4 4.4.5.5 Example for the control of digital inputs and digital outputs Operation with hardware release: The 24V for the control of the inputs can be con-... -
Page 64: Safety Modules Terminal Block X2B (Not For Charging Module)
SAFETy MODULES TERMINAL bLOCk X2b (NOT FOR CHARGING MODULE) 4.5 Safety modules terminal block X2b (not for charging module) 4.5.1 Module type 0 terminal block X2b Module type 0 is used for switching the control release and brake control release if no safety requirements are made. Name Description - no function - Mass 24V output (I = 100 mA) Control release Assembly and cable cross-sections see section... -
Page 65: Certification
CERTIFICATION 5 Certification 5.1 CE-Marking CE marked drive converters and servo drives were developed and manufactured to comply with the regulations of the Low-Voltage Directive and EMC Directive. The COMBIVERT meets the requirements of the Low-Voltage Directive. The harmo- nized standards of the series for drive converters were used. -
Page 66: Further Informations And Documentation
CERTIFICATION 5.3 Further informations and documentation You find supplementary manuals and instructions for the download under www.keb.de/de/service/downloads General instructions • EMC and safety instructions • Manuals for additional control boards, safety modules, fieldbus modules, etc. Instruction and information for construction and development • Input fuses in accordance with UL • Programming manual for control and power unit •... -
Page 67: Cooling System
Water-cooled drive converters are operated in continuous operation with lower tempera- ture than air-cooled inverters. This has positive effects on lifetime-relevant components such as fan and DC link circuit capacitors and power modules (IGBT). Also the temper- ature dependent switching losses are positively effected. The use of water-cooled KEB COMBIVERT drive converters is offered in the drive technology, because there are pro- cess-caused coolants available with some applications. The following instructions must be observed absolutely when this units are used. -
Page 68: Requirements On The Coolant
COOLING SySTEM Standard Standard Material Generated Ion Material Generated Ion potential potential Aluminium -1.67 V Copper 0.34 V Manganese -1.05 V Carbon 0.74 V Zinc -0.76 V Silver 0.80 V Chrome -0.71 V Platinum 1.20 V Iron -0.44 V Gold 1.42 V Cadmium -0.40 V... -
Page 69: Connection To The Cooling System
Pay attention to flux direction and check tightness ! • The cooling flow must always be started before starting the KEB COMBIVERT. The connection to the cooling system can occur as closed or open cooling circuit. The connection to a closed cycle cooling circuit is recommended, because the danger of contamination of coolant is very small. -
Page 70: Table 21: Supply Of Temper Coolant
COOLING SySTEM In order to avoid a moisture condensation the following possibilities can be done. The application of both methods is recommended. Supply of temper coolant This is possible by using heatings in the cooling circuit for the control of the coolant tem- perature. -
Page 71: Coolant Heating Depending On Power Loss And Flow Rate With Water
COOLING SySTEM 6.1.6 Coolant heating depending on power loss and flow rate with water ΔT / K 5 l/min 10 l/min 20 l/min 30 l/min 40 l/min 50 l/min 100 l/min / kW Figure 43: Coolant heating depending on power loss 6.1.7 Typically fall of pressure depending on the rate of flow l/min Figure 44:... -
Page 72: Start-Up
7.1 Default setting The COMBIVERT H6 AIC is an universally applicable power supply / regenerative unit that requires an individual adjustment of the basic settings depending on the mains sup- ply, used filters and the connected devices. The appropriate COMBIVIS files can be downloaded from www.keb.co.uk under the search term „Download H6 AFE Filter“... -
Page 73: Step-By-Step Start-Up H6 Aic
START-UP 7.2 Step-by-step start-up H6 AIC Step by step setup H6 AFE Version: 1.1 / 05.05.2020 Requirement: Setup H6-AFE Hardware circuit electrically checked! FW 1.2 / 1.4 Application meets the mains connection requirements! Plug X2A, X2B disconnect ST OFF DC link discharged Supply the AFE only with 24V! Voltage on the DC link at this point can damage (24V- and charging Unit or H6 PLC... - Page 74 = counts up, co09 = 0? Restart drive, communication lost! Filter_Downloadlist according to curent HW available? Internet available? http://www.keb.de/de/ service-downloads/ downloads copy LCL Filter data See programming manual -> LCL filter dr15, dr17, dr49-dr53, dr65-dr66. dr49..dr53 according to HW...
- Page 75 current? Data can be found in the relevant in dependence on the installation manual cooling of the AFE / LCL filter AFE/ LCL Filter part load is possible is max AFE Filter current < Rated filter current (IN) START-UP maximum filter current (IMAX) de29 maximum relative dr12 := max Filter current / de28...
- Page 76 the input of voltage set point is adapted immediately. check and set cu21 (DC-voltage), see programming guide the DC control voltage is, for example, at 400V (AC) min. DC-Bus PID -> Set point 680V (DC). START-UP DC Link capacity all am DC Link connected Units add and in the DC Link capacity of the connected device can be AFE Unit store.
- Page 77 is dr02 = 2? data saved? ST with control word? START-UP set I2 set co00 := 3 precharging on control word co00 := 11 final function test ≈ is ru14 cu21 set point voltage reached and AFE st12 = 5? modulates? control word co00 := 3 Modulation off...
- Page 78 START-UP sub procedure mains ident ST with control word? set control word Precharging on co00 := 3 set dr54 := 1 set dr54 := 1 Start identification, see programming manual determination of the network impedance set dr99 := 0 set dr99 := 0 set control word modulation on co00 := 11...
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Page 79: Figure 45: Step-By-Step Start-Up H6 Aic
Error Done START-UP Explanation: decision action external HW start / end comment column number question issue Note: These commissioning instructions should be read and executed from left to right from top to bottom. The direction of the arrow gives the sequence of the individual steps. The order is important! Some settings are based on other settings, which need to be set in advance. -
Page 80: Revision History
REVISION HISTORy 8 Revision History Version Date Description 2015-10 Completion Pre-series 2016-08 Heatsink concepts, wrong terminal 2017-09 New CI, general revision, linkage with InCopy components 2018-05 Editorial changes 2019-06 Product description adapted, updates have been made 2020-05 Change of the assignment table for the filters and the flow chart... - Page 81 CEP 13569-430 Portal do Sol, São Carlos Brazil Gangnam Gu 135- 757 Seoul Republic of Korea Tel: +55 16 31161294 E-Mail: roberto.arias@keb.de Tel: +82 2 6253 6771 Fax: +82 2 6253 6770 E-Mail: vb.korea@keb.de Czech Republic KEB Automation GmbH KEB RUS Ltd.
- Page 82 Automation with Drive www.keb.de KEB Automation KG Suedstrasse 38 32683 Barntrup Tel. +49 5263 401-0 E-Mail: info@keb.de...
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