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COMBIVERT 23H6 Series
KEB COMBIVERT 23H6 Series Manuals
Manuals and User Guides for KEB COMBIVERT 23H6 Series. We have
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KEB COMBIVERT 23H6 Series manual available for free PDF download: Instructions For Use Manual
KEB COMBIVERT 23H6 Series Instructions For Use Manual (82 pages)
INSTALLATION ACTIVE INFEED CONTROLLER (AIC) AND CHARGING MODULE
Brand:
KEB
| Category:
Control Unit
| Size: 7 MB
Table of Contents
Preface
3
Signal Words and Symbols
3
More Symbols
3
Laws and Guidelines
4
Warranty and Liability
4
Support
4
Copyright
4
Table of Contents
5
List of Figures
8
List of Tables
9
Glossary
10
Standards for Drive Converters / Control Cabinets
12
Product Standards that Apply Directly to the Drive Converter
12
Basic Standards to Which Drive Converter Standards Refer Directly
12
Standards that Are Used in the Environment of the Drive Converter
13
1 Basic Safety Instructions
14
Target Group
14
Transport, Storage and Proper Use
14
Installation
15
Electrical Connection
16
EMC-Compatible Installation
17
Voltage Test
17
Insulation Measurement
17
Start-Up and Operation
18
Maintenance
19
Repair
20
Disposal
20
2 Product Description
21
Specified Application
22
Unintended Use
22
Product Features
23
Special Features of the AIC Module
23
Particularities of the Charging Unit
23
Part Code
24
Table 1: Part Code
24
3 Technical Data
25
Operating Conditions
25
Climatic Ambient Conditions
25
Table 2: Climatic Ambient Conditions
25
Mechanical Ambient Conditions
26
Chemical / Mechanical Active Substances
26
Table 3: Mechanical Ambient Conditions
26
Table 4: Chemical / Mechanical Active Substances
26
Electrical Operating Conditions
27
Device Classification
27
Electromagnetic Compatibility
27
Table 5: Device Classification
27
Table 6: Electromagnetic Compatibility
27
Technical Data of the AIC Modules
28
Table 7: Technical Data AIC Modules
28
Table 8: Technical Data of the Charging Modules H6
29
Technical Data of the Charging Units H6
29
DC Link Capacities of the H6 Modules
30
Table 9: DC Link Capacities of the H6 Modules
30
Mechanical Installation
31
Control Cabinet Installation
31
Figure 1: Control Cabinet Installation
31
Mounting Instructions for Control Cabinet Installation
32
Installation Instructions For Flat Rear Heat Sink
32
Dimensions Central Heat Sink
32
Air Heat Sink
32
Table 10: Mounting Instructions for Control Cabinet Installation
32
Liquid Heat Sinks
33
Figure 2: Main Heat Sink for COMBIVERT H6
33
Dimensions And Weights Of Modules With Flat Rear Heat Sink
34
Figure 3: Dimensions and Weights of the Modules
34
Dimensions and Weights of Modules with Air Heat Sink
35
Figure 4: Dimensions Housing P
35
Figure 5: Dimensions Housing S
36
Figure 6: Dimensions Housing U
37
Figure 7: Dimensions Housing W
38
AIC Filter 3X400 V AC for Switching Frequency 8
39
Figure 8: AIC Filter 3X400 V AC for Switching Frequency 8
39
AIC Filter 3X400 V AC for Switching Frequency 4
40
Figure 9: AIC Filter 3X400 V AC for Switching Frequency 4
40
Sine-Wave Emc Filter With DC Regeneration
41
Table 11: Sine-Wave EMC Filter with DC Regeneration
41
4 Installation and Connection
42
Construction of the Device
42
Figure 10: Front View of the Device
42
Figure 11: Connections of the Front Side
43
Figure 12: View of the Bottom of the Device Size C / S
44
Figure 13: View of the Bottom of the Device Size E / U
45
Figure 14: View of the Bottom of the Device Size G / W
46
Figure 15: View Upper Side of the Device
47
Figure 16: Status LED Displays AIC Module
48
Status LED 1 AIC Module
48
Status LED 2 Safety Module
48
Status LED Displays AIC Module
48
Table 12: Status LED 1 AIC Module
48
Table 13: Status LED 2 Safety Module
48
Structure of the Charging Module
49
Figure 17: Front View of the Device
49
Figure 18: Connections of the Front Side
50
Figure 19: Terminal Block X1E
50
Figure 20: Terminal Block X1F
50
Figure 21: View Rear Side of the Device
51
Figure 22: Terminal Block X1A
51
Figure 23: Terminal Block X1B
52
Figure 24: Connection for Protective Earth and Function Earth
52
Figure 25: Status LED Displays Charging Module
52
Status LED Charging Module
52
Status LED Displays Charging Module
52
Table 14: Status LED Charging Module
52
Figure 26: View Upper Side of the Device
53
Connection of the Power Unit
54
Connection of the DC Bus X1D
54
Connection of the 24V Bus X1C
54
Figure 27: Connection of the DC Bus
54
Figure 28: Connection of the 24V Bus
54
Connection Of Filter, Aic And Charging Module
55
Figure 29: Connection of Filter, AIC and Charging Module
55
Connection Of Filter, Aic, Charging Module And Control At DC Bus
56
Figure 30: Connection of Filter, AIC and Charging Module
56
Temperature Monitoring of the Braking Resistor
57
Terminals R-T1, R-T2
57
Figure 31: Wiring Example Temperature Monitoring
57
Connection of the Control
58
Error Chain Terminal X2C, X2D
58
Error Chain (Channel 1)
58
Error Power Supply Unit (Channel 2)
58
Wiring Example Error Chain
58
Figure 32: Error Chain Terminal X2C, X2D
58
Figure 33: Wiring Example Error Chain
58
Ethercat System Bus Terminal X4B
59
Diagnosis / Visualisation X4A
59
Table 15: Ethercat System Bus Socket X4B
59
Table 16: Diagnosis / Visualisation X4A
59
Technical Data of the Inputs
60
Technical Data of the Outputs
60
Assignment of the Interfaces
60
Digital Inputs and Outputs X2A
60
Figure 34: Assignment of the Interfaces
60
Table 17: Technical Data of the Outputs
60
Assembly of the Wires to PUSH in Terminals
61
Figure 35: Assembly of the Control Cable
61
Table 18: Wire-End Ferrules and Stripping Length
61
Assignment of the Terminal Block X2A AIC Module
62
Assignment of the Terminal Block X2A Charging Module
62
Figure 36: Assignment of the Terminal Block X2A AIC Module
62
Figure 37: Assignment of the Terminal Block X2A Charging Module
62
Connection of the Digital Inputs
63
Connection of the Digital Outputs
63
Example for the Control of Digital Inputs and Digital Outputs
63
Figure 38: Connection of the Digital Inputs DI 1
63
Figure 39: Connection of the Digital Outputs DO 1
63
Figure 40: Example for the Control of Digital Inputs and Digital Outputs
63
Safety Modules Terminal Block X2B (Not for Charging Module)
64
Module Type 0 Terminal Block X2B
64
Control Release
64
Figure 41: Safety Module Type 0 Terminal Block X2B (Top View)
64
Figure 42: Connection of the Control Release Via Switch and PLC
64
5 Certification
65
CE-Marking
65
UL Marking
65
Further Informations and Documentation
66
6 Cooling System
67
Installation of Water-Cooled Units
67
Heat Sink and Operating Pressure
67
Materials in the Cooling Circuit
67
Requirements on the Coolant
68
Table 19: Electrochemical Voltage Series / Standard Potentials against Hydrogen
68
Table 20: Requirements on the Coolant
68
Connection to the Cooling System
69
Coolant Temperature and Moisture Condensation
69
Table 21: Supply of Temper Coolant
70
Coolant Heating Depending On Power Loss And Flow Rate With Water
71
Typically Fall Of Pressure Depending On The Rate Of Flow
71
Figure 43: Coolant Heating Depending on Power Loss
71
Figure 44: Typically Fall of Pressure Depending on the Rate of Flow
71
7 Start-Up
72
Default Setting
72
Step-By-Step Start-Up H6 AIC
73
Figure 45: Step-By-Step Start-Up H6 AIC
79
8 Revision History
80
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