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ineo 250
Develop ineo 250 Manuals
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Develop ineo 250 manual available for free PDF download: Service Manual Field
Develop ineo 250 Service Manual Field (770 pages)
Brand:
Develop
| Category:
All in One Printer
| Size: 9.92 MB
Table of Contents
Field Service Total
2
Table of Contents
28
Table of Contents
35
Bizhub 200/250/350 Main Unit
36
Bizhub 200/250/350 Main Unit
2
Standard Controller
2
Description Items for Danger, Warning and Caution
4
Important Notice
4
Safety and Important Warning Items
4
Safety Warnings
5
Checkpoints When Performing On-Site Service
7
Connection to Power Supply
7
Handling of Consumables
13
Internal Laser Radiation
16
Laser Caution Label
19
Laser Safety Label
19
Precautions for Handling the Laser Equipment
19
Warning Indications on the Machine
20
Measures to Take in Case of an Accident
23
Composition of the Service Manual
24
Notation of the Service Manual
25
Revision History
27
Troubleshooting
36
Table of Contents
2
Appendix
38
General
40
1 System Configuration
40
2 Product Specifications
42
3 Built-In Controllers
44
4 Periodical Check
46
Bizhub 200
46
Bizhub 250
46
Bizhub 350
46
Service Schedule
46
Bizhub 350
47
Maintenance Items
47
Bizhub 250
49
Bizhub 200
52
Maintenance Parts
54
Replacement Parts
54
Cleaning Parts
55
Concept of Parts Life
56
Maintenance Procedure (Periodical Check Parts)
57
Replacing the Bypass Tray Feed Roller
57
Replacing the Bypass Tray Separation Roller Assy
58
Replacing the Tray 1 Feed Roller
59
Replacing the Tray 1 Pick-Up Roller
60
Replacing the Tray 1 Separation Roller Assy
62
Replacing the Tray 2 Feed Roller
64
Replacing the Tray 2 Pick-Up Roller
65
Replacing the Tray 2 Separation Roller
67
Replacing of the Registration Roller Bearings and Registration Roller Gears 1, 2
69
Cleaning of the Paper Dust Remover
70
Replacing of the Toner Filter (Developing Unit)
71
Replacement of the Ozone Filter
72
Replacing of the Toner Filter (Main Unit)
72
Replacement of the Developer
73
Replacement of the Fusing Unit
76
Replacing the Unit
76
Replacement of the Transfer Roller Unit
77
Replacement of the Photo Conductor Unit
78
Replacement of the Developing Unit
79
Duplex Unit/Switchback Unit
46
Maintenance
46
5 Service Tool
80
CE Tool List
80
Copy Materials
80
Developer
80
Photo Conductor Unit
80
Toner Bottle
80
6 Firmware Upgrade
81
Checking ROM Version
81
Firmware Rewriting
81
Msc
81
Preparations for Firmware Rewriting
81
Service Environment
81
Writing into the Compact Flash
81
Engine
83
7 Other
85
Disassembly/Adjustment Prohibited Items
85
Disassembly/Assembly Parts List
86
Disassembly/Assembly/Cleaning List (Other Parts)
86
Cleaning Parts List
87
Disassembly/Assembly Procedure
88
IR Upper Left Cover/Original Scanning Glass/Front Holding Bracket/Original Glass
88
Lower Rear Cover/Lower Right Rear Cover/Tray Rear Cover
88
Rear Right Cover/Front Right Cover
89
Upper Rear Cover
89
Front Door
90
IR Right Cover/Rear Cover
90
Paper Output Cover/Lower Front Cover
91
Upper Front Cover/Front Cover
92
IR Left Cover/Rear Left Cover/Left Cover
93
Rear Manual Bypass Cover/Front Manual Bypass Cover/Lower Right Cover
94
Control Panel
95
Tray 1
95
Mechanical Control Board Cover
96
Tray 2
96
FD Paper Size Board 1
97
FD Paper Size Board 2
98
Power Supply Unit
99
High Voltage Unit
100
MFBS Board
101
Inverter Board
102
BCRS Board
103
CCD Unit
104
Operation Board
108
Manual Bypass Unit
110
PH Unit
110
Toner Hopper Unit
113
Toner Replenishing Drive Unit
113
Duplex Unit
115
Switch Back Unit
115
Scanner Motor
116
Exposure Unit
117
Exposure Lamp
118
Scanner Drive Cables
119
IU Motor
124
Main Motor
124
Fusing Unit Cooling Fan Motor
125
Toner Suction Fan Motor
125
ATDC Sensor
126
Temperature/Humidity Sensor
126
Thermistor
128
Paper Exit Roll 1
130
Paper Exit Roll 2
130
Separation Claw
131
Cleaning Procedure
133
Manual Bypass Feed Roller
133
Manual Bypass Separation Roller
133
Tray 1 Feed Roller
134
Tray 1 Pick-Up Roller
135
Tray 1 Separation Roller
136
Tray 2 Feed Roller
137
Tray 2 Pick-Up Roller
137
Tray 2 Separation Roller
138
Paper Dust Remover
139
Registration Roller
139
Transport Roller
139
Bushings
140
Mirrors
140
Scanner Rails
140
Lens
141
Original Glass
141
Original Scanning Glass
141
Charge Neutralizing Plate
142
Ds Collar
142
Mount Kit MK-709
144
Installation Method for the Key Counter
145
Option Counter
145
Original Size Detecting Sensor Layout
147
Original Size Detecting Sensors
147
Mounting of the Original Size Detecting Sensors (Option)
148
Eeprom
149
Remounting of the EEPROM
149
Adjustment/Setting
150
8 How to Use the Adjustment Section
150
9 Utility/Counter Mode
151
Utility/Counter Mode Function Tree
151
Changing the Setting Value in Utility Mode Functions
155
Exiting
155
Procedure
155
Utility/Counter Mode Function Setting Procedure
155
Settings in the User Setting
156
User's Choice 1/6
156
User's Choice 2/6
157
User's Choice 3/6
158
User's Choice 4/6
159
Settings in Admin Management
166
Settings in the Printer Setting
180
Check Detail
183
Adjustment Item List
185
Table of Temperatures for Adjusting the Fusing Temperature
196
Settings in the Operation Check
215
Cs Remote Care
216
Rom Version
235
Settings in the Counters
237
Service Security Mode
239
Service Security Mode Function Setting Procedure
239
Service Security Mode Function Tree
239
Settings in the Service Security Mode
239
Adjust Mode
240
Adjust Mode Function Setting Procedure
240
Adjust Mode Function Tree
240
Settings in the Adjust Mode
241
Initial Mode
247
Mechanical Adjustment
251
Mechanical Adjustment of the Bypass Tray Section
252
Functions of Switches and Parts on Pwbs
256
Test Print Switch (S)
256
Read White Reference Position Adjustment
257
Warm Restart Switch
258
Troubleshooting
260
Trouble Code List
274
How to Reset
277
Power Supply Trouble
288
How to Identify Problematic Part
290
Image Quality Problem
290
Abort Codes
310
List of Abort Codes
310
Parts Layout Drawing
312
Duplex Unit
316
Pc-402 (Option)
320
Js-502 (Option)
321
Fs-508 (Option)
322
Pu-501 (Option)
323
Mt-501 (Option)
324
Sd-502 (Option)
325
Connector Layout Drawing
326
Timing Chart
328
Table of Contents
336
1 Product Specifications
338
2 Other
340
Disassembly/Adjustment Prohibited Items
340
Cleaning Parts List
341
Disassembly/Assembly List
341
Disassembly/Assembly/Cleaning List
341
Cleaning of the Duplex Unit Transport Roller/Roll 1 and 2
342
Cleaning of the Duplex Unit Transport Roller/Roll 3
342
Cleaning Procedure
342
Switch Back Unit
342
Cleaning of the Duplex Unit Ventilation Section
343
Cleaning of the Switch Back Unit Transport Roller/Roll
343
Adjustment/Setting
344
Maintenance
340
3 How to Use the Adjustment Section
344
4 I/O Check
345
Check Procedure
345
I/O Check List
345
I/O Check Screen
345
5 Adjustment
346
Adjusting the Paper Reference Position
346
Troubleshooting
348
6 Jam Display
348
Misfeed Display
348
Misfeed Display Resetting Procedure
348
Sensor Layout
349
Solution
350
Controller Specifications
356
Troubleshooting Procedures
360
Unable to Print
360
Troubleshooting
362
General
338
Table of Contents
366
General
370
1 Product Specifications
370
Maintenance
374
2 Other
374
Disassembly/Adjustment Prohibited Items
374
3 Connection
375
4 Disassembly/Reassembly
376
FAX Board (with G3 Multi Port Option)
376
Spare TX Marker Stamp 2
376
Ni-MH Battery Replacement
378
Adjustment/Setting
380
5 How to Use the Adjustment Section
380
6 Utility/Counter Mode
381
Utility/Counter Mode Function Tree
381
Changing the Setting Value in Utility Mode Functions
383
Exiting
383
Procedure
383
Utility/Counter Mode Function Setting Procedure
383
Settings in the User Setting
384
User's Choice 5/6
384
User's Choice 6/6
384
Fax
385
Line Monitor Sound
386
Memory RX ON/OFF
386
Pop3 Rx
386
Settings in the User Management
386
Initial Setting
387
Settings in the Admin. Management
387
Admin. Set
388
TX Settings
388
FAX Setting
390
RX Settings
390
Print Lists
391
Report Settings
391
Document Management
392
Bulletin List
393
Confidential List
393
Program List
393
Settings in the Repoerts
393
7 Initial Mode
394
Exiting
394
Initial Mode Function Setting Procedure
394
Initial Mode Function Tree
394
Clear FAX Setting
395
Settings in the Initial Mode
395
8 Maintenance Mode
396
Maintenance Mode Function Setting Procedure
396
File Display
397
Maintenance Mode Function Tree
397
Mem. Contents
397
Memory Dump
397
Settings in the Maintenance Mode
397
File Dump
398
Protocol Trace
398
Service Call Report
398
Soft Switch Set
398
Touch Panel Adjustment
398
9 Tech. Rep. Mode
399
Tech. Rep. Mode Function Setting Procedure
399
Country Set
400
Settings in the Tech. Rep. Choice
400
Tech. Rep. Mode Function Tree
400
Application Counter
401
Checking the Counter Reading
401
Clearing Readings of All Counters at Once
401
Clearing the Reading of a Specific Counter
401
Machine Configuration
401
Settings in the Counter
401
Settings in the System Input
401
Fax Connection Error
402
Service Call Set
402
Settings in the FAX Set
402
Settings in the Function
402
Stamp
404
Terminal TX
404
10 Fax-Related Adjustment Items
405
CD/FD Zoom Ratio Correction (Fax)
405
11 Soft Switch List
406
Soft Switches Disclosed to Users (Screen Setting)
406
11.2 List of Defaults
413
11.3 List of Soft Switches
420
Diagnosis by Alarm Code
530
Communication Error Codes
531
Errors in Operations
531
Communication Errors
534
Diagnosis by Symptoms
537
Section 6
544
1 Product Specifications
547
2 Periodical Check
550
Maintenance Procedure (Periodical Check Parts)
550
Replacing the Pick-Up Roller and Feed Roller
550
Replacing the Separation Roller
551
Cleaning of Miscellaneous Rolls
552
Cleaning of the Pick-Up Roller, Feed Roller and Separation Roller
552
Cleaning of Miscellaneous Rollers
553
Cleaning of the Reflective Sensor Section
554
Cleaning of the Scanning Guide
554
3 Other
555
Disassembly/Adjustment Prohibited Items
555
Disassembly/Assembly Parts List
556
Disassembly/Assembly Procedure
556
Disassembly/Assembly/Cleaning List (Other Parts)
556
Front Cover/Rear Cover/Original Feed Tray Rear Cover
556
Main Control Board
557
Variable Resistor
557
Complete Stamp Unit 2
559
Replacing the Replace Stamp 2
560
4 Firmware Upgrade
561
Adjustment/Setting
562
5 How to Use the Adjustment Section
562
6 Tech. Rep. Mode
563
Org. Width Detect Adjust
563
Setting in the Function
563
Setting in the Tech. Rep. Choice
563
Sheet-Through-ADF
563
Tech. Rep. Mode Function Setting Procedure
563
I/O Check
564
Sheet-Through-ADF (2-Sided)
564
ADF Sensor Adjust
566
Backup Data Initialization
566
Paper Passage
566
Setting in the Operation Check
566
7 Mechanical Adjustment
567
Leading Edge Skew Adjustment
567
Adjustment of the Scanning Zoom Ratio in the Main and Sub-Scanning
568
Adjustment of the Scanning Start Position in the Main and
569
Directions
570
Document Size Detection Adjustment
571
Troubleshooting
572
8 Jam Display
572
Misfeed Display
572
Misfeed Display Resetting Procedure
572
Sensor Layout
572
Initial Check Items
573
Misfeed at Paper Take-Up Section
573
Solution
573
Misfeed at Transport Section
574
Misfeed at Turnover Section
574
Misfeed at Paper Exit Section
575
9 Malfunction Code
576
C8301: ADF Cooling Fan Motor Failure
576
Solution
576
Trouble Code
576
10 Set Error Detection
577
Section 7
580
1 Product Specifications
582
2 Periodical Check
584
Maintenance Procedure (Periodical Check Parts)
584
Replacing the Separation Roller Assy
584
Replacing the Paper Take-Up Roller
585
Replacing the Pick-Up Roller
587
3 Other
589
Disassembly/Adjustment Prohibited Items
589
Cleaning Parts List
590
Disassembly/Assembly Parts List
590
Disassembly/Assembly/Cleaning List (Other Parts)
590
Disassembly/Assembly Procedure
591
Rear Cover
591
Right Door/Rear Right Cover/Lower Right Cover/Front Right Cover
591
Cleaning Procedure
592
Paper Take-Up Roller
592
Separation Roller
592
Pick-Up Roller
593
Vertical Transport Roller
593
Adjustment/Setting
594
4 How to Use the Adjustment Section
594
5 I/O Check
595
Check Procedure
595
I/O Check List
595
I/O Check Screen
595
Sensor Check List
596
6 Mechanical Adjustment
597
Registration (CD)
597
Registration (FD)
599
Misfeed Display Resetting Procedure
602
Sensor Layout
603
Initial Check Items
604
Solution
604
Tray3 Paper Take-Up Section/Vertical Transport Section Misfeed (PC-102/PC-202)
605
Tray4 Paper Take-Up Section/Vertical Transport Section Misfeed
606
8 Trouble Code
607
C0206 Tray3 Lift-Up Failure
607
Trouble Code Display
607
Trouble Code List
607
C0206: Tray3 Lift-Up Failure
608
C0208: Tray4 Lift-Up Failure
608
Section 8
612
1 Product Specification
614
2 Periodical Check
616
Maintenance Procedure (Periodical Check Parts)
616
Replacing the Separation Roller Assy
616
Replacing the Paper Take-Up Roller
617
Replacing the Pick-Up Roller
619
3 Other
621
Disassembly/Adjustment Prohibited Items
621
Cleaning Parts List
622
Disassembly/Assembly Parts List
622
Disassembly/Assembly/Cleaning List (Other Parts)
622
Disassembly/Assembly Procedure
623
Rear Cover
623
Right Door/Rear Right Cover/Lower Right Cover/Front Right Cover
623
Drawer
624
Wire
624
Cleaning Procedure
627
Paper Take-Up Roller
627
Pick-Up Roller
627
Separation Roller
627
Vertical Transport Roller
628
Adjustment/Setting
630
4 How to Use the Adjustment Section
630
5 I/O Check
631
Check Procedure
631
I/O Check List
631
I/O Check Screen
631
6 Mechanical Adjustment
633
Registration (CD)
633
Registration (FD)
635
Shifter Movement Timing Belt Adjustment
637
Troubleshooting
638
7 Jam Display
638
Misfeed Display
638
Misfeed Display Resetting Procedure
638
Sensor Layout
639
Initial Check Items
640
Solution
640
LCT Paper Take-Up Section/Lct Vertical Transport Section
641
8 Trouble Code
642
C0001 LCT Communication Error
642
C0209 LCT Elevator Motor Failure
642
Trouble Code Display
642
Trouble Code List
642
C0210 LCT Lift Failure
643
C0212 LCT Lock Release Failure
643
C0213: LCT Shift Gate Operation Failure
647
C0214: LCT Shift Failure
647
C0215: LCT Shift Motor Failure
648
Section 9
652
1 System Configuration
654
2 Other
656
Disassembly/Adjustment Prohibited Items
656
Disassembly/Assembly Parts List
657
Disassembly/Assembly Procedure
657
Disassembly/Assembly/Cleaning List (Other Parts)
657
Upper Cover
657
Adjustment/Setting
658
3 How to Use the Adjustment Section
658
4 Sensor Check
659
Check Procedure
659
I/O Check List
659
I/O Check Screen
659
Table of Contents
662
Fs-508/Pu-501/Ot-601
666
General
666
1 Product Specifications
666
Maintenance
670
2 Periodical Check
670
Cleaning of the Roller and Roll
670
Maintenance Procedure (Periodical Check Parts)
670
3 Firmware Upgrade
672
Checking ROM Version
672
Finisher
672
Firmware Rewriting
672
Preparations for Firmware Rewriting
672
Service Environment
672
Writing into the Compact Flash
672
4 Other
675
Disassembly/Adjustment Prohibited Items
675
Disassembly/Assembly Parts List
676
Disassembly/Assembly/Cleaning List (Other Parts)
676
Disassembly/Assembly Procedure
677
Horizontal Transport Upper Cover
677
Horizontal Transport Upper Front Cover/Horizontal Transport Front Right Cover/Horizontal Transport Lower
677
Front Door
678
Horizontal Transport Left Front Cover
678
Paper Exit Front Cover/Paper Exit Rear Cover/Connector Cover
678
1St Drawer
679
2Nd Drawer
679
Output Tray (OT-601)
679
Horizontal Transport Unit
680
Sorted Copy Tray
680
Stapler Unit
681
Punch Unit (PU-501)
682
Storage Paddle Drive Clutch
683
Exit Paddle Drive Clutch
684
Adjustment/Setting
688
5 How to Use the Adjustment Section
688
6 I/O Check
689
Check Procedure
689
I/O Check List
689
I/O Check Screen
689
7 Test Mode
691
Entering Function Mode
691
Function Modes
692
8 Mechanical Adjustment
694
Staple Position Adjustment
694
Adjustment of the Installation Position of the Shutter Drive Gear
695
Punch Hole Deviance Adjustment (PU-501)
696
Punch Hold Position Adjustment (PU-501)
697
Punch Loop Length Adjustment (PU-501)
698
Troubleshooting
700
9 Jam Display
700
Misfeed Display
700
Misfeed Display Resetting Procedure
700
Sensor Layout
701
Initial Check Items
702
Solution
702
Transport Section Misfeed
703
Finisher Punch Misfeed (PU-501)
704
Finisher Staple Misfeed
704
Finisher Bundle Exit Misfeed
705
10 Malfunction Code
706
10.1 Trouble Code
706
10.2 Solution
707
C1183: Elevator Motor Ascent/Descent Drive Failure
707
C1190: Aligning Plate 1 Drive Failure
708
C1191: Aligning Plate 2 Drive Failure
708
C11A0: Paper Holding Drive Failure
709
C11A1: Exit Roller Pressure/Retraction Failure
709
C11A3: Shutter Drive Failure
710
C11B0: Staple Drive Failure
710
C11B2: Staple Drive Failure
711
C11C0: Punch Cam Motor Unit Failure
711
CC155: Finishing Option Flash ROM Failure
712
Adjustment/Setting/Troubleshooting
716
1 Product Specification
718
2 Periodical Check
738
Maintenance Procedure (Periodical Check Parts)
738
3 Other
739
Disassembly/Adjustment Prohibited Items
739
Disassembly/Assembly List (Other Parts)
740
Disassembly/Assembly Procedure
740
Front Cover/Upper Cover/Paper Output Tray
741
Rear Cover/Right Door
741
Adjustment/Setting
754
4 How to Use the Adjustment Section
754
5 I/O Check
755
Check Procedure
755
I/O Check List
755
I/O Check Screen
755
Entering Function Mode
757
Function Modes
757
Fold Angle Adjustment
758
Fold Position Adjustment
759
Center Staple Angle Adjustment
760
Center Staple Position Adjustment
761
Troubleshooting
762
7 Jam Display
762
Misfeed Display
762
Sensor Layout
762
Creasing Section Misfeed
763
Initial Check Items
763
Solution
763
Staple Unit Misfeed
764
Paper Bundle Exit Misfeed
765
10. Malfunction Code
766
10.1 Trouble Code
766
C11A5: Saddle in & out Guide Motor Failure
766
C11A6: Saddle Layable Guide Drive Failure
766
C11B5: Side Staple 1 Drive Failure
769
C11B6: Side Staple 2 Drive Failure
769
C11D0: Crease Motor Drive Failure
769
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