Baldor Flex+DriveII AC Servo Drive Manuals

Manuals and User Guides for Baldor Flex+DriveII AC Servo Drive. We have 4 Baldor Flex+DriveII AC Servo Drive manuals available for free PDF download: Installation Manual, Operating Manual, Reference Manual

Baldor Flex+DriveII Installation Manual (166 pages)

Brand: Baldor | Category: Servo Drives | Size: 4 MB

Table of Contents
4
General Information
10
Introduction
14
Flexdrive II Features
14
Receiving and Inspection
15
Identifying the Catalog Number
15
Units and Abbreviations
16
Basic Installation
18
Introduction
18
Power Sources
18
Hardware Requirements
18
RS485 / RS422 Systems
19
Tools and Miscellaneous Hardware
19
Other Information Needed for Installation
20
Mechanical Installation and Location Requirements
21
Mounting the Flexdrive
22
Dimensions
23
Connector Locations
24
Power Connections
25
Single-Phase Connection to Package Sizes A, B, C, D
26
Three-Phase Connection to Package Sizes E, G, H
27
Input Power Conditioning
28
Power Disconnect and Protection Devices
28
Power Supply Filters
29
External Customer Supplied 24V Control Supply
31
Motor Connections
32
Motor Circuit Contactors
33
Motor Power Cable Pin Configuration - Baldor BSM Rotary Motors
33
Motor Cable Pin Configuration - Baldor Linear Motors
34
Sinusoidal Filter
34
Thermal Switch Connection
35
Motor Brake Connection
36
Regeneration Resistor (Dynamic Brake Resistor)
37
Controlling Regeneration
37
Feedback Connections
38
Resolver Option - X8
39
Encoder Option - X8
41
Endat (Absolute Encoder) Option - X8
44
Hiperface (Absolute Encoder) Option - X8
46
Drive Enable - X3
48
Drive Enable - SW1 DIP Switch
49
Drive Enable Command
49
DIP Switches - SW1
50
Switches
50
Switch 5 - Hold
51
Switch 6 - RS485 Terminator
51
Switch 7 - Offset Tuning
51
Switch 8 - Enable
51
Switch 9 - MODBUS Select
52
Switch 10 - RS232/RS485 Select
52
Factory Settings
52
Preventing a Program Running at Startup
53
Input / Output
54
Introduction
54
Analog I/O
54
Analog Input - X3 (Demand)
55
Digital I/O
57
Digital Inputs - X3
58
CREF and Digital Inputs
59
Special Functions on DIN4 and DIN5 - Pulse and Direction Inputs
59
Special Functions on DIN4 and DIN5 - Fast Inputs
61
Digital Outputs - X3
62
Relay Output / Digital Output - X3
63
Other I/O
64
Encoder Output - X7
64
Master (Auxiliary) Encoder Input - X9
66
Serial Port - X6
68
Using RS232 Cable
69
Multidrop Using RS485 / RS422 Cable
70
Connection Summary - Minimum System Wiring
72
Option Connectors
73
Operation
74
Introduction
74
Connecting the Flexdrive II to the PC
74
Installing the Software
74
Starting the Flexdrive
75
Preliminary Checks
75
Power on Checks
75
Mint Workbench
77
Help File
77
Starting Mint Workbench
78
Commissioning Wizard
80
Using the Commissioning Wizard
80
Completing the Commissioning Wizard
80
Performing a Test Move
81
Further Configuration
82
Fine-Tuning Tool
82
Parameters Tool
84
Digital I/O Tool
85
Other Tools and Windows
85
Preset Moves & PLC Task
86
Introduction
86
Preset Moves
87
Defining a Preset Move
87
Testing a Preset Move
88
Using Digital Inputs to Trigger a Preset Move
88
Controlling Preset Moves
91
Using Presets with the CAN & Auxiliary I/O Option
91
PLC Task
92
Defining Conditions
92
Enabling and Downloading the Actions
93
Testing the PLC Task
94
Saving Presets or PLC Conditions
94
Troubleshooting
96
Introduction
96
Problem Diagnosis
96
Supportme Feature
96
Power-Cycling the Flexdrive
96
Flexdrive II Indicators
97
Status Display
97
DB on (Regeneration) LED
100
Communication
100
Power on
101
Tuning
101
Status Display Shows a Digit or 'E
101
Specifications
102
Introduction
102
Customer Supplied 24VDC Supply Input
106
Regeneration
106
Analog Input (X3)
107
Digital Inputs (X3)
108
Digital Outputs (X3)
108
Relay / General Purpose Output (X3)
109
Serial RS232 Interface (X6)
109
Serial RS485 Interface (X6)
109
Encoder Output (Simulated) (X7)
110
Resolver Feedback Option (X8)
110
Encoder Feedback Option (X8)
110
Endat (Absolute Encoder) Feedback Option (X8)
111
Hiperface (Absolute Encoder) Feedback Option (X8)
111
Master (Auxiliary) Encoder Input (X9)
111
Pulse and Direction Input (X9)
112
Environmental
112
A Accessories
114
Introduction
114
Factory Fitted Options
114
Motor Power Cables
115
Motor Power Cable Part Numbers
115
Feedback Cable Part Numbers
118
EMC Filters
119
Regeneration Resistors
122
B Control System
124
Introduction
124
Current (Torque) Control
125
Velocity (Speed) Control
126
Position Control (Pulse and Direction
127
Position Control
128
Control System Operation
129
Position Controller
129
Speed Controller
130
Torque Controller and Feedback
131
C Mint Keyword Summary
132
Introduction
132
Keyword Listing
132

Baldor Flex+DriveII Installation Manual (126 pages)

Servo Controls

Brand: Baldor | Category: Servo Drives | Size: 2 MB

Table of Contents
3
1 General Information

7
2 Introduction

11
- Flexdrive II Features
  11
- Receiving and Inspection
  12
  - Identifying the Catalog Number
    12
- Units and Abbreviations
  13
3 Basic Installation

15
- Introduction
  15
  - Power Sources
    15
  - Hardware Requirements
    15
  - RS485 / RS422 Systems
    16
  - Tools and Miscellaneous Hardware
    16
  - Other Information Needed for Installation
    17
- Mechanical Installation and Location Requirements
  18
  - Mounting the Flexdrive
    19
  - Dimensions
    20
- Connector Locations
  21
- Power Connections
  22
- Motor Connections
  29
- Regeneration Resistor (Dynamic Brake Resistor)
  34
  - Controlling Regeneration
    34
- Feedback Connections
  35
- Drive Enable - X3
  43
  - Drive Enable - SW1 DIP Switch
    44
  - Drive Enable Command
    44
- DIP Switches - SW1
  45
  - Switches
    45
  - Switch 5 - Hold
    46
  - Switch 6 - RS485 Terminator
    46
  - Switch 7 - Offset Tuning
    46
  - Switch 8 - Enable
    46
  - Switches 9 and 10 - RS232/RS485 Select
    47
  - Factory Settings
    47
  - Preventing a Program Running at Startup
    48
4 Input / Output

49
- Introduction
  49
- Analog I/O
  49
  - Analog Input - X3 (Command)
    50
  - Relay Output - X3
    52
- Digital I/O
  53
- Other I/O
  58
- Connection Summary - Minimum System Wiring
  66
- Option Connectors
  67
5 Operation

69
- Introduction
  69
- Connecting the Flexdrive II to the PC
  69
- Installing the Software
  69
- Starting the Flexdrive
  70
- Preliminary Checks
  70
- Power on Checks
  70
- Offset Tuning
  71
- Workbench V5
  72
  - Help File
    72
  - Starting Workbench V5
    73
  - Commissioning Wizard
    75
  - Using the Commissioning Wizard
    75
  - Completing the Commissioning Wizard
    75
- Further Configuration
  76
  - Fine-Tuning Tool
    76
  - Parameters Tool
    78
  - Digital I/O Tool
    79
  - Other Tools and Windows
    79
6 Troubleshooting

81
- Introduction
  81
- Problem Diagnosis
  81
- Supportmet Feature
  81
- Power-Cycling the Flexdrive
  81
- Flexdrive
  82
  - Indicators
    82
  - Status Display
    82
  - DB on (Regeneration) LED
    85
  - Communication
    85
  - Power on
    86
  - Tuning
    86
  - Status Display Shows a Digit or 'E
    86
7 Specifications

87
- Introduction
  87
  - AC Input Power and Motor Output - Single-Phase Models
    88
  - AC Input Power and Motor Output - 230V Three-Phase Models
    89
  - AC Input Power and Motor Output - 230-460V Three-Phase Models
    90
  - Regeneration
    91
  - Analog Input (X3)
    92
  - Digital Inputs (X3)
    93
  - Digital Outputs (X3)
    93
  - Relay Output (X3)
    94
  - Serial RS232 Interface (X6)
    94
  - Serial RS485 Interface (X6)
    94
  - Encoder Output (Simulated) (X7)
    94
  - Resolver Feedback Option (X8)
    95
  - Encoder Feedback Option (X8)
    95
  - Endat (Absolute Encoder) Feedback Option (X8)
    95
  - Master (Auxiliary) Encoder Input (X9)
    96
  - Pulse and Direction Input (X9)
    96
  - Environmental
    97
  - Factory Fitted Options
    99
    
    A.1 Introduction
    99
    
    A.1.2 Motor Power Cables
    100
    
    A.1.4 Feedback Cables
    101
  - Feedback Cable Part Numbers
    102
  - EMC Filters
    103
  - A.1.7 Regeneration Resistors
    105
B Control System

107
- Introduction
  107
  - Current (Torque) Control
    108
  - Velocity (Speed) Control
    109
  - Position Control (Pulse and Direction
    110
  - Position Control
    111
- Control System Operation
  112
  - Position Controller
    112
  - Speed Controller
    113
  - Torque Controller and Feedback
    114
CCE Guidelines

115
- Outline
  115
  - EMC Conformity and CE Marking
    115
  - Use of CE Compliant Components
    116
  - EMC Wiring Technique
    116
  - EMC Installation Suggestions
    117
  - C.1.5 Wiring of Shielded (Screened) Cables
    118

Baldor Flex+DriveII Operating Manual (42 pages)

Brand: Baldor | Category: Servo Drives | Size: 0 MB

Table of Contents
3
1 General Information

5
2 Introduction

7
- Features
  7
  - Upgrade Kits
    7
3 Setup

9
- Introduction
  9
  - Controls and Indicators
    9
  - Drive Enable Switch
    10
  - Installing the Software
    10
  - Starting Workbench V5
    11
- Commissioning and Tuning
  12
  - Using the Commissioning Wizard
    12
  - Autotune Mode
    13
  - Saving Tuning Information
    13
  - Fine-Tuning Mode
    13
4 Basic Demonstrations

15
- Introduction
  15
  - Basic Controls - Input Switches
    15
  - Basic Controls - Output Leds
    15
  - Analog Input
    16
- Demonstration Files
  17
  - Preparation
    17
  - Opening Mint (.Mnt) Program Files
    17
- Preset Moves
  18
  - Testing Preset Moves
    19
- PLC Task
  20
  - Testing the PLC Task
    21
  - Using Presets and the PLC Task Simultaneously
    21
5 Applications

23
- Introduction
  23
- Tool Changer
  24
  - Using the Program
    24
- PLC Program
  25
  - Using the Program
    25
- Following
  26
- Mintmt Activex Control
  28
  - Preparing the Flex+Drive
    28
  - Starting the Project
    28
  - Inserting the Activex Control
    29
  - Inserting Command Buttons
    30
  - Adding Program Lines (Code)
    31
  - Opening the Example VBA File
    32
  - Testing the Form
    32
6 Specifications

33
- Introduction
  33
Upgrade Kit

35

Baldor Flex+DriveII Reference Manual (20 pages)

PROFIBUS DP Option

Brand: Baldor | Category: DC Drives | Size: 0 MB

Table of Contents
3
1 General Information

5
2 Introduction

9
- PROFIBUS DP Option
  9
- Units and Abbreviations
  10
3 Input / Output

11
- Introduction
  11
- Connector and LED Location
  11
  - Profibus - X14
    12
  - Bus Activity LED
    13
  - PROFIBUS DP Setup
    13
4 Telegram Formats

15
- Introduction
  15

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