ABB ACS350 Series Manuals

Manuals and User Guides for ABB ACS350 Series. We have 9 ABB ACS350 Series manuals available for free PDF download: User Manual, Installation Instructions

ABB ACS350 Series User Manual (314 pages)

Brand: ABB | Category: Inverter | Size: 5 MB

Table of Contents

9
- ACS350 Drive Manuals
  2
- Safety
  5
Table of Contents

18
- About the Manual
  
  19
- Hardware Description
  
  21
  - What this Chapter Contains
    21
  - Overview
    21
  - Overview: Connections
    22
  - Type Code
    23
- Mechanical Installation
  
  25
  - What this Chapter Contains
    25
  - Unpacking the Drive
    25
    
    Delivery Check
    26
  - Before Installation
    26
    
    Requirements for the Installation Site
    26
  - Mounting the Drive
    27
    
    Mount the Drive
    27
    
    Fasten Clamping Plates
    28
    
    Attach the Optional Fieldbus Module
    28
- Planning Electrical Installation
  
  29
- Electrical Installation
  
  37
  - What this Chapter Contains
    37
  - Checking the Insulation of the Assembly
    37
    
    Drive
    37
    
    Input Cable
    37
    
    Motor and Motor Cable
    37
  - Connecting the Power Cables
    38
    
    Connection Diagram
    38
    
    Procedure
    39
  - Connecting the Control Cables
    40
    
    I/O Terminals
    40
    
    Procedure
    42
- Installation Checklist
  
  43
  - Checklist
    43
- Start-Up, Control with I/O and ID Run
  
  45
- Control Panels
  
  57
  - What this Chapter Contains
    57
  - About Control Panels
    57
  - Compatibility
    57
  - Basic Control Panel
    58
    
    Features
    58
    
    Overview
    58
    
    Operation
    59
    
    Output Mode
    61
    
    Reference Mode
    62
    
    Parameter Mode
    63
    
    Copy Mode
    65
    
    Basic Control Panel Alarm Codes
    66
  - Assistant Control Panel
    67
    
    Features
    67
    
    Overview
    67
    
    Operation
    68
    
    Output Mode
    72
    
    Parameters Mode
    74
    
    Assistants Mode
    76
    
    Changed Parameters Mode
    77
    
    Fault Logger Mode
    78
    
    Time and Date Mode
    79
    
    Parameter Backup Mode
    81
    
    I/O Settings Mode
    84
- Application Macros
  
  85
  - What this Chapter Contains
    85
  - Overview of Macros
    85
  - Summary of I/O Connections of Application Macros
    86
  - ABB Standard Macro
    87
    
    Default I/O Connections
    87
  - 3-Wire Macro
    88
    
    Default I/O Connections
    88
  - Alternate Macro
    89
    
    Default I/O Connections
    89
  - Motor Potentiometer Macro
    90
    
    Default I/O Connections
    90
  - Hand/Auto Macro
    91
    
    Default I/O Connections
    91
  - PID Control Macro
    92
    
    Default I/O Connections
    92
  - Torque Control Macro
    93
    
    Default I/O Connections
    93
  - User Macros
    94
- Program Features
  
  95
  - What this Chapter Contains
    95
  - Start-Up Assistant
    95
    
    Introduction
    95
    
    The Default Order of the Tasks
    95
    
    List of the Tasks and the Relevant Drive Parameters
    96
    
    Contents of the Assistant Displays
    97
  - Local Control Vs. External Control
    97
    
    Local Control
    98
    
    External Control
    98
    
    Settings
    98
    
    Diagnostics
    98
    
    Block Diagram: Start, Stop, Direction Source for EXT1
    99
    
    Block Diagram: Reference Source for EXT1
    99
  - Reference Types and Processing
    100
    
    Settings
    100
    
    Diagnostics
    100
  - Reference Trimming
    101
    
    Settings
    101
    
    Example
    102
  - Programmable Analog Inputs
    102
    
    Settings
    102
    
    Diagnostics
    103
  - Programmable Analog Output
    103
    
    Settings
    103
  - Programmable Digital Inputs
    103
    
    Settings
    104
    
    Diagnostics
    104
  - Programmable Relay Output
    104
  - Frequency Input
    105
    
    Settings
    105
    
    Diagnostics
    105
  - Transistor Output
    105
  - Actual Signals
    106
    
    Settings
    106
    
    Diagnostics
    106
  - Motor Identification
    106
  - Power Loss Ride-Through
    107
    
    Settings
    107
  - DC Magnetising
    107
  - Maintenance Trigger
    107
  - DC Hold
    108
    
    Settings
    108
  - Speed Compensated Stop
    108
  - Flux Braking
    108
    
    Settings
    109
  - Flux Optimisation
    110
    
    Settings
    110
  - Acceleration and Deceleration Ramps
    110
  - Critical Speeds
    110
  - Constant Speeds
    111
    
    Settings
    111
  - Custom U/F Ratio
    112
    
    Settings
    112
    
    Diagnostics
    112
  - Speed Controller Tuning
    113
    
    Settings
    113
    
    Diagnostics
    113
    
    Speed Control Performance Figures
    114
    
    Torque Control Performance Figures
    114
  - Scalar Control
    115
    
    Settings
    115
  - IR Compensation for a Scalar Controlled Drive
    115
  - Programmable Protection Functions
    115
    
    Ai<Min
    115
    
    Panel Loss
    115
    
    External Fault 2
    116
    
    Stall Protection
    116
    
    Motor Thermal Protection
    116
    
    Underload Protection
    117
    
    Earth Fault Protection
    117
    
    Incorrect Wiring
    117
    
    Input Phase Loss
    117
  - Preprogrammed Faults
    117
    
    Overcurrent
    117
    
    DC Overvoltage
    117
    
    DC Undervoltage
    117
    
    Drive Temperature
    118
    
    Short Circuit
    118
    
    Internal Fault
    118
  - Operation Limits
    118
    
    Settings
    118
  - Power Limit
    118
  - Automatic Resets
    118
  - Supervisions
    119
    
    Settings
    119
    
    Diagnostics
    119
  - Parameter Lock
    119
  - PID Control
    120
    
    Process Controller PID1
    120
    
    External/Trim Controller PID2
    120
    
    Block Diagrams
    120
    
    Settings
    122
    
    Diagnostics
    122
  - Sleep Function for the Process PID (PID1) Control
    122
    
    Example
    123
    
    Settings
    123
    
    Diagnostics
    123
  - Motor Temperature Measurement through the Standard I/O
    124
    
    Settings
    125
    
    Diagnostics
    125
  - Control of a Mechanical Brake
    126
    
    Example
    126
    
    Operation Time Scheme
    127
    
    State Shifts
    128
    
    Settings
    128
  - Jogging
    129
    
    Settings
    130
    
    Diagnostics
    130
  - Timed Functions
    131
    
    Settings
    132
  - Timer
    132
    
    Diagnostics
    132
  - Counter
    133
    
    Settings
    133
    
    Diagnostics
    133
  - Sequence Programming
    133
    
    Settings
    134
    
    Diagnostics
    134
    
    Example 1
    136
    
    Example 2
    137
- Actual Signals and Parameters
  
  141
  - What this Chapter Contains
    141
  - Terms and Abbreviations
    141
  - Fieldbus Addresses
    141
  - Fieldbus Equivalent
    141
  - Default Values with Different Macros
    142
  - Actual Signals
    143
    
    01 Operating Data
    143
    
    03 Fb Actual Signals
    145
    
    04 Fault History
    147
  - Parameters - Short Form List
    148
  - Parameters - Complete Descriptions
    159
    
    Start/Stop/Dir
    159
    
    Reference Select
    161
    
    Constant Speeds
    164
    
    Analogue Inputs
    167
    
    Relay Outputs
    168
    
    Analogue Outputs
    170
    
    System Controls
    171
    
    Freq in & Tran out
    175
    
    19 Timer & Counter
    176
    
    20 Limits
    180
    
    21 Start/Stop
    183
    
    22 Accel/Decel
    186
    
    23 Speed Control
    189
    
    24 Torque Control
    191
    
    25 Critical Speeds
    192
    
    26 Motor Control
    192
    
    Maintenance Trig
    195
    
    30 Fault Functions
    196
    
    31 Automatic Reset
    201
    
    32 Supervision
    203
    
    33 Information
    204
    
    34 Panel Display
    205
    
    Motor Temp Meas
    209
    
    36 Timed Functions
    211
    
    Process Pid Set 1
    214
    
    Process Pid Set 2
    221
    
    42 Ext / Trim Pid
    221
    
    Mech Brk Control
    223
    
    50 Encoder
    224
    
    Ext Comm Module
    224
    
    52 Panel Comm
    225
    
    53 Efb Protocol
    225
    
    Fba Data in
    227
    
    Fba Data out
    227
    
    84 Sequence Prog
    228
    
    Options
    237
    
    99 Start-Up Data
    238
- Fieldbus Control with Embedded Fieldbus
  
  243
  - What this Chapter Contains
    243
  - System Overview
    243
  - Setting up Communication through the Embedded Modbus
    245
  - Drive Control Parameters
    246
  - The Fieldbus Control Interface
    248
    
    The Control Word and the Status Word
    248
    
    References
    248
    
    Actual Values
    248
  - Fieldbus References
    249
    
    Reference Selection and Correction
    249
    
    Fieldbus Reference Scaling
    253
    
    Reference Handling
    254
    
    Actual Value Scaling
    254
  - Modbus Mapping
    255
    
    Register Mapping
    255
    
    Function Codes
    257
    
    Exception Codes
    257
  - Communication Profiles
    258
    
    ABB Drives Communication Profile
    258
    
    DCU Communication Profile
    262
- Fieldbus Control with Fieldbus Adapter
  
  267
  - What this Chapter Contains
    267
  - System Overview
    267
  - Setting up Communication through a Fieldbus Adapter Module
    268
  - Drive Control Parameters
    269
  - The Fieldbus Control Interface
    270
  - Communication Profile
    271
  - Fieldbus References
    272
- Fault Tracing
  
  273
  - What this Chapter Contains
    273
  - Safety
    273
  - Alarm and Fault Indications
    273
  - How to Reset
    273
  - Fault History
    273
  - Alarm Messages Generated by the Drive
    274
  - Alarms Generated by the Basic Control Panel
    276
  - Fault Messages Generated by the Drive
    278
  - Embedded Fieldbus Faults
    283
    
    No Master Device
    283
    
    Same Device Address
    283
    
    Incorrect Wiring
    283
- Maintenance and Hardware Diagnostics
  
  285
  - What this Chapter Contains
    285
  - Safety
    285
  - Maintenance Intervals
    285
  - Fan
    285
    
    Fan Replacement (R1
    286
  - Capacitors
    286
    
    Reforming
    286
  - Control Panel
    286
    
    Cleaning
    286
    
    Battery
    287
  - Leds
    287
  - What this Chapter Contains
    289
  - Ratings
    290
    
    Current and Power
    290
    
    Symbols
    291
    
    Sizing
    291
    
    Derating
    291
    
    Cooling Air Flow Requirements
    292
  - Power Cable Sizes and Fuses
    293
  - Power Cables: Terminal Sizes, Maximum Cable Diameters and Tightening Torques
    295
  - Dimensions, Weights and Noise
    295
    
    Symbols
    295
  - Input Power Connection
    296
  - Motor Connection
    296
  - Control Connections
    297
  - Brake Resistor Connection
    297
  - Efficiency
    297
  - Cooling
    297
  - Degrees of Protection
    297
  - Ambient Conditions
    298
  - Materials
    298
  - CE Marking
    299
    
    Compliance with the EMC Directive
    299
    
    Compliance with en 61800-3 (2004)
    299
  - C-Tick Marking
    299
    
    Compliance with IEC 61800-3 (2004)
    299
  - Rohs Marking
    299
  - Applicable Standards
    299
  - UL Marking
    300
  - IEC/EN 61800-3 (2004) Definitions
    300
  - Compliance with the IEC/EN 61800-3 (2004)
    301
  - Product Protection in the USA
    301
  - Brake Resistors
    302
    
    Brake Resistor Selection
    302
    
    Resistor Installation and Wiring
    304
    
    Mandatory Circuit Protection
    304
    
    Parameter Set-Up
    304
    
    Dimensions
    305
  - Frame Sizes R0 and R1, IP20 (Cabinet Installation) / UL Open
    306
  - Frame Sizes R0 and R1, IP20 / NEMA 1
    307
  - Frame Size R2, IP20 (Cabinet Installation) / UL Open
    308
  - Frame Size R2, IP20 / NEMA 1
    309
  - Frame Size R3, IP20 (Cabinet Installation) / UL Open
    310
  - Frame Size R3, IP20 / NEMA 1
    311
  - Frame Size R4, IP20 (Cabinet Installation) / UL Open
    312

ABB ACS350 Series User Manual (156 pages)

0.37...4 kW, 0.5...5 hp

Brand: ABB | Category: Controller | Size: 3 MB

New Parameters and Parameter Values (en Page 72)

7
- Reference
  5
  - Ref2 Select
    6
    
    Table of Contents
    7
  - ACS150 Drive Manuals
    22
  - Safety
    25
  - What this Chapter Contains
    25
  - Use of Warning Symbols
    25
  - Installation and Maintenance Work
    25
  - Operation and Start-Up
    26
Table of Contents

27
- 14 Relay Outputs
  
  30
  - Relay Output 1
    30
- About the Manual
  
  33
- Hardware Description
  
  35
  - What this Chapter Contains
    35
  - Overview
    35
  - Overview: Connections and Switch
    36
  - Type Code
    37
- Mechanical Installation
  
  39
  - What this Chapter Contains
    39
  - Unpacking the Drive
    39
    
    Delivery Check
    40
  - Before Installation
    40
    
    Floor
    40
    
    Requirements for the Installation Site
    40
    
    Wall
    40
    
    Free Space Around the Drive
    41
  - Mounting the Drive
    41
    
    Below
    41
    
    Mount the Drive
    41
    
    On DIN Rail
    41
    
    With Screws
    41
    
    Fasten Clamping Plates
    42
- Planning Electrical Installation
  
  43
- Electrical Installation
  
  51
  - What this Chapter Contains
    51
  - Checking the Insulation of the Assembly
    51
    
    Drive
    51
    
    Input Cable
    51
    
    Motor and Motor Cable
    51
  - Connecting the Power Cables
    52
    
    Connection Diagram
    52
    
    Select
    52
    
    Procedure
    53
  - Connecting the Control Cables
    54
    
    I/O Terminals
    54
    
    Select
    54
    
    Procedure
    55
- Installation Checklist
  
  57
  - Checklist
    57
    
    Select
    57
- Start-Up and Control with I/O
  
  59
  - What this Chapter Contains
    59
  - How to Start up the Drive
    59
    
    Select
    59
    
    Select
    61
  - How to Control the Drive through the I/O Interface
    63
    
    Panel Display
    63
- Control Panel
  
  65
  - What this Chapter Contains
    65
  - Integrated Control Panel
    65
    
    Overview
    66
    
    Select
    66
    
    Operation
    67
    
    Select
    67
    
    How to Do Common Tasks
    68
    
    Select
    68
    
    How to Change the Direction of the Motor Rotation
    69
    
    How to Start, Stop and Switch between Local and Remote Control
    69
    
    How to Set the Frequency Reference
    70
    
    Select
    70
    
    How to Browse the Monitored Signals
    71
    
    Output Mode
    71
    
    Select
    71
    
    How to View and Set the Frequency Reference
    72
    
    Reference Mode
    72
    
    Select
    72
    
    How to Select a Parameter and Change Its Value
    73
    
    Parameter Modes
    73
    
    Select
    73
    
    How to Select the Monitored Signals
    74
- 34 Panel Display
  
  74
  - Signal1 Param
    74
  - Changed Parameters Mode
    75
    
    How to View and Edit Changed Parameters
    75
    
    Select
    75
- Application Macros
  
  77
  - What this Chapter Contains
    77
  - Overview of Macros
    77
    
    Select
    77
  - Summary of I/O Connections of Application Macros
    78
    
    Select
    78
  - ABB Standard Macro
    79
    
    Default I/O Connections
    79
    
    Select
    79
  - 3-Wire Macro
    80
    
    Default I/O Connections
    80
    
    Select
    80
  - Alternate Macro
    81
    
    Default I/O Connections
    81
    
    Select
    81
  - Motor Potentiometer Macro
    82
    
    Default I/O Connections
    82
  - Hand/Auto Macro
    83
    
    Default I/O Connections
    83
    
    Select
    83
- Actual Signals and Parameters
  
  85
  - What this Chapter Contains
    85
  - Terms and Abbreviations
    85
  - Default Parameter Values with Different Macros
    85
    
    Select
    85
  - Parameters in the Short Parameter Mode
    86
  - Start-Up Data
    86
    
    Select
    86
  - Fault History
    87
  - Reference Select
    87
  - Constant Speeds
    87
  - Analog Inputs
    88
  - Limits
    88
  - Start/Stop
    88
  - Accel/Decel
    88
    
    Select
    88
  - Actual Signals
    90
  - Operating Data
    90
    
    Select
    90
  - Fault History
    91
  - Parameters in the Long Parameter Mode
    92
  - Start/Stop/Dir
    92
    
    Select
    92
    
    Select
    93
  - Reference Select
    94
    
    Select
    95
    
    Select
    96
  - Constant Speeds
    97
    
    Select
    97
    
    Select
    98
  - Analog Inputs
    99
  - Relay Outputs
    99
    
    Select
    99
    
    Select
    100
  - System Controls
    101
    
    Select
    101
  - Freq Input
    102
    
    Select
    102
  - Limits
    103
    
    Select
    103
  - Start/Stop
    104
    
    Select
    104
    
    Select
    105
  - Accel/Decel
    106
    
    Select
    106
- Select
  
  107
  - Select
    108
  - Critical Speeds
    109
  - Motor Control
    109
    
    Select
    109
    
    Select
    110
  - Fault Functions
    111
    
    Select
    111
    
    Select
    112
    
    Select
    113
    
    Select
    114
  - Automatic Reset
    115
    
    Select
    115
    
    Select
    116
  - Supervision
    117
    
    Select
    117
  - Information
    118
    
    Select
    118
  - Panel Display
    119
    
    Signal3 Param
    119
    
    Select
    120
    
    Select
    121
  - Start-Up Data
    122
    
    Select
    122
    
    Speed
    123
  - Alarm and Fault Indications
    125
  - Fault History
    125
- Fault Tracing
  
  125
  - How to Reset
    125
  - Safety
    125
  - What this Chapter Contains
    125
  - Alarm Messages Generated by the Drive
    126
  - Fault Messages Generated by the Drive
    128
  - Fan
    131
    
    Fan Replacement (R1 and R2)
    132
- Maintenance
  
  131
  - Maintenance Intervals
    131
  - Safety
    131
  - What this Chapter Contains
    131
  - Capacitors
    132
    
    Reforming
    132
  - Control Panel
    132
    
    Cleaning
    132
  - Ratings
    133
    
    Current and Power
    133
    
    Altitude Derating
    134
    
    Derating
    134
    
    Sizing
    134
    
    Switching Frequency Derating
    134
    
    Symbols
    134
    
    Temperature Derating
    134
    
    Cooling Air Flow Requirements
    135
- Technical Data
  
  133
  - What this Chapter Contains
    133
  - Power Cable Sizes and Fuses
    136
    
    Select
    136
  - Dimensions, Weights and Noise
    138
    
    Symbols
    138
  - Power Cables: Terminal Sizes, Maximum Cable Diameters and Tightening Torques
    138
  - Input Power Connection
    139
  - Motor Connection
    139
  - Brake Resistor Connection
    140
  - Control Connections
    140
  - Cooling
    140
  - Degrees of Protection
    140
    
    Select
    140
  - Efficiency
    140
  - Ambient Conditions
    141
  - Materials
    141
  - Applicable Standards
    142
  - C-Tick Marking
    142
    
    Compliance with IEC 61800-3 (2004)
    142
  - CE Marking
    142
    
    Compliance with en 61800-3 (2004)
    142
    
    Compliance with the EMC Directive
    142
  - Rohs Marking
    142
  - IEC/EN 61800-3 (2004) Definitions
    143
    
    Select
    143
  - UL Marking
    143
    
    UL Checklist
    143
  - Compliance with the IEC/EN 61800-3 (2004)
    144
    
    First Environment (Drives of Category C2)
    144
    
    Second Environment (Drives of Category C3)
    144
  - Product Protection in the USA
    144
    
    Select
    144
  - Brake Resistors
    145
    
    Brake Resistor Selection
    145
    
    Select
    145
    
    Resistor Installation and Wiring
    146
    
    Mandatory Circuit Protection
    147
    
    Parameter Set-Up
    147
  - Frame Sizes R0 and R1, IP20 (Cabinet Installation) / UL Open
    150
  - Frame Sizes R0 and R1, IP20 / NEMA 1
    151
  - Frame Size R2, IP20 (Cabinet Installation) / UL Open
    152
  - Frame Size R2, IP20 / NEMA 1
    153

ABB ACS350 Series User Manual (314 pages)

Drives (0.37Ö22 kW, 0.5Ö30 HP)

Brand: ABB | Category: Inverter | Size: 5 MB

ABB ACS350 Series User Manual (52 pages)

Drives with IP66 Casing (0.37 7.5 kW, 0.5 10 HP)

Brand: ABB | Category: Servo Drives | Size: 2 MB

ACS350 Drive Manuals
2
Safety

5
Table of Contents

13
About the Manual

13
- What this Chapter Contains
  13
- Scope
  13
- Compatibility
  13
- Intended Audience
  13
- Categorization According to the Frame Size
  14
- Product and Service Inquiries
  14
- Product Training
  14
- Providing Feedback on ABB Drives Manuals
  14
- Installation and Commissioning Flowchart
  15
Hardware Description

17
- What this Chapter Contains
  17
- Overview
  17
- Overview: Connections
  19
- Type Code
  19
Mechanical Installation

21
Electrical Installation

27
- What this Chapter Contains
  27
- Checking the Insulation of the Assembly
  27
- Connecting the Power Cables
  28
  - Connection Diagram
    28
  - Procedure
    29
- Connecting the Control Cables
  30
Installation Checklist

31
- Checklist
  31
Maintenance and Hardware Diagnostics

33
- What this Chapter Contains
  33
- Safety
  33
- Maintenance Intervals
  33
- Cleaning the Drive
  34
  - Basic Cleaning
    34
  - Thorough Cleaning
    34
- Internal Fan
  34
  - Internal Fan Replacement
    35
Technical Data

37
- What this Chapter Contains
  37
- Ratings
  38
  - Current and Power
    38
  - Symbols
    38
  - Sizing
    39
  - Derating
    39
  - Cooling Air Flow Requirements
    39
- Power Cable Sizes and Fuses
  40
- Power Cables: Terminal Sizes, Maximum Cable Diameters and Tightening Torques
  40
- Dimensions, Weights and Noise
  40
- Input Power Connection
  40
- Motor Connection
  40
- Control Connections
  40
- Brake Resistor Connection
  40
- Efficiency
  40
- Cooling
  40
- Degrees of Protection
  40
- Ambient Conditions
  41
- Materials
  41
- CE Marking
  42
  - Compliance with the EMC Directive
    42
  - Compliance with en 61800-3 (2004)
    42
- Rohs Marking
  42
- IEC/EN 61800-3 (2004) Definitions
  42
- Applicable Standards
  42
- Compliance with the IEC/EN 61800-3 (2004)
  43
- Product Protection in the USA
  44
- Brake Resistors
  44
Dimensions

45

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Table of Contents

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Table of Contents

About the Manual

Hardware Description

Mechanical Installation

Planning Electrical Installation

Electrical Installation

Installation Checklist

Start-Up, Control with I/O and ID Run

Control Panels

Application Macros

Program Features

Actual Signals and Parameters

Fieldbus Control with Embedded Fieldbus

Fieldbus Control with Fieldbus Adapter

Fault Tracing

Maintenance and Hardware Diagnostics

Table of Contents

New Parameters and Parameter Values (en Page 72)

Table of Contents

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About the Manual

Hardware Description

Mechanical Installation

Planning Electrical Installation

Electrical Installation

Installation Checklist

Start-Up and Control with I/O

Control Panel

34 Panel Display

Application Macros

Actual Signals and Parameters

Select

Fault Tracing

Maintenance

Technical Data

Table of Contents

Safety

Table of Contents

About the Manual

Hardware Description

Mechanical Installation

Electrical Installation

Installation Checklist

Maintenance and Hardware Diagnostics

Technical Data

Dimensions

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