ABB ACS800-104 Manuals

Manuals and User Guides for ABB ACS800-104. We have 2 ABB ACS800-104 manuals available for free PDF download: Hardware Manual, Application Manual

ABB ACS800-104 Hardware Manual (210 pages)

1.5 to 2000 kW Inverter Modules

Brand: ABB | Category: Inverter | Size: 13.04 MB

Table of Contents
5
Introduction to this Manual
11
What this Chapter Contains
11
Compatibility
11
Safety Instructions
11
Intended Audience
11
Contents
11
Related Publications
12
Terms and Abbreviations
13
Hardware Description
15
What this Chapter Contains
15
Typical Drive System
15
Inverter Module Hardware
16
- Frames R2I to R5I
  16
  - Module Layout (Frame Size R3I Pictured)
    16
  - Cabinet Layout
    17
- Frames R6I and R7I
  18
  - Module Layout
    18
  - Cabinet Layout
    18
- Frame R8I and Multiples
  19
  - Module Layout
    20
  - Cabinet Layout
    21
Control Interfaces
22
Type Code
23
- Basic Code
  23
- Option Codes
  23
Cabinet Construction
25
What this Chapter Contains
25
Frame R2I to R5I
26
- Guiding the Cooling Air Flow
  26
- Layout Examples
  28
Frames R6I and R7I
30
- Installation Using Mounting Plate 64138375
  30
- Installation Without Mounting Plate 64138375
  31
Frame R8I and Multiples
32
Electrical Installation
49
What this Chapter Contains
49
General
49
- Notes on Optical Components
  49
- Checking the Insulation of the Assembly
  50
Power Connections - Frame R2I to R5I
51
- Diagram
  51
- Conductor Stripping Lengths
  52
- Connection Box Kit
  52
- Cable Connection Procedure
  52
  - Frame R2I to R4I Power Connections
    53
  - Frame R5I Power Connections
    54
Power Connections - Frames R6I and R7I
55
- Diagram
  55
- DC and Motor Connections
  56
  - Charging Circuit
    56
  - Installation of Common Mode Filters
    57
Power Connections - Frame R8I and Multiples
58
- Wiring Diagram
  58
- DC Connection
  58
  - Charging Circuit
    59
- Motor Connection
  59
  - Direct Motor Cabling
    60
  - Common Motor Terminal Cubicle
    62
Control Connections
63
Installation of Optional Modules and PC
70
- Fibre Optic Links
  70
Installation of NLMD-01 LED Monitoring Display
71
- Mechanical Installation
  71
- Wiring
  72
  - Control Panel with Monitoring Display
    72
  - Monitoring Display Only
    72
- Earthing
  73
External +24 V Power Supply for the RMIO Board
75
What this Chapter Contains
75
When to Use
75
Parameter Settings
75
Connecting +24 V External Power Supply
76
Installation Checklist
79
Checklist
79
Motor Control and I/O Board (RMIO)
81
What this Chapter Contains
81
To Which Products this Chapter Applies
81
Note for the ACS800-02 with the Enclosure Extension and the ACS800-07
81
Note for External Power Supply
81
- External Control Connections (Non-US)
  82
- External Control Connections (US)
  83
RMIO Board Specifications
84
- Analogue Inputs
  84
- Constant Voltage Output
  84
- Auxiliary Power Output
  84
- Analogue Outputs
  84
- Digital Inputs
  84
- Relay Outputs
  85
- DDCS Fibre Optic Link
  85
- 24 VDC Power Input
  85
Maintenance
87
What this Chapter Contains
87
Safety Instructions
87
Maintenance Intervals
88
Checking and Replacing the Air Filters
88
Heatsinks
88
Cooling Fans
89
- Fan Replacement (R2I, R3I)
  89
- Fan Replacement (R4I)
  89
- Fan Replacement (R5I)
  90
- Additional Fan
  90
  - Replacement (R2I, R3I)
    90
  - Replacement (R4I, R5I)
    90
- Fan Replacement (R8I)
  91
Leds
92
Power Connections (R8I)
92
Capacitors
92
- Capacitor Reforming
  92
ACS800-104 Ordering Information
93
What this Chapter Contains
93
Inverter Modules
93
- Frame Sizes R2I to R7I
  93
- Frame Size R8I and Multiples
  95
DC Fuses and Fuse Bases; DC Switch Fuses
96
Inclined Mounting Plates for R2I to R5I Modules
99
Cooling Fans for R6I and R7I Modules
99
Common Mode Filters for R6I to R8I Modules
99
Installation Parts for R8I Modules
100
- Quick Connector Chassis Socket Kits
  100
- DC Busbar Kits
  101
- Upper and Lower Guides
  103
- Cabinet Ventilation Kits
  105
PPCS Branching Units for N×R8I Inverter Units
107
Output (Du/Dt) Filters for Frame R2I to R7I Inverter Modules
107
Other Options
107
Technical Data
109
What this Chapter Contains
109
IEC Ratings
109
- Frame R2I to R7I
  109
- Frame R8I and Multiples
  110
- Symbols
  111
- Derating
  111
  - Temperature Derating
    111
  - Altitude Derating
    111
Dimensions, Noise, DC Capacitance
112
Power Loss and Cooling Characteristics
114
Cable Terminals
116
Input Power Connection
116
Motor Connection
116
Efficiency
117
Degree of Protection
117
Ambient Conditions
117
Materials
118
Applicable Standards
118
Equipment Warranty and Liability
118
Auxiliary Power Consumptions
119
- Circuit Boards
  119
- Cooling Fans
  119
Circuit Diagrams
121
What this Chapter Contains
121
Frame R2I to R5I
122
- R2I/R3I - Block Diagram
  122
- R4I - Block Diagram
  123
- R5I - Block Diagram
  124
- Example - Three Frame R2I to R5I Inverter Units
  125
Frame R6I and R7I
126
- Connection Diagram
  126
- R6I - Charging Circuit
  127
- R7I - Charging Circuit
  128
Frame R8I and Multiples
129
- R8I - Internal Diagram
  129
- Charging Circuit
  130
  - R8I
    130
- I/O and Control
  133
  - R8I
    133
  - 2×R8I
    134
- Cooling Fan Control (Inverter Modules Without Optional Speed-Controlled Fan)
  135
  - Auxiliary Voltage Distribution
    135
  - R8I
    136
  - 2×R8I
    137
2 ×R8I

131
3 ×R8I

132
- Example - Emergency Stop (Category 1)
  138
- Example - Prevention of Unexpected Start
  139
- Dimensional Drawings
  141
- What this Chapter Contains
  141
- Frame R2I
  142
  - Module Dimensions
    142
  - Mounting Plate (Vertical)
    143
  - Airflow Guide for Vertical Mounting
    144
  - Mounting Plate (Inclined)
    146
- Frame R3I
  147
  - Module Dimensions
    147
  - Mounting Plate (Vertical)
    148
  - Airflow Guide for Vertical Mounting
    149
  - Mounting Plate (Inclined)
    151
- Frame R4I
  152
  - Module Dimensions
    152
  - Mounting Plate (Vertical)
    153
  - Airflow Guide for Vertical Mounting
    154
  - Mounting Plate (Inclined)
    156
- Frame R5I
  158
  - Mounting Plate (Vertical)
    159
  - Airflow Guide for Vertical Mounting
    160
  - Mounting Plate (Inclined)
    162
- Frames R6I and R7I
  164
- Frame R8I
  170
- Control Electronics
  197
  - RDCU-02(C) Control Unit
    197
  - NPBU-42C Branching Unit
    198
  - APBU-44C Branching Unit
    199
- Fuse Bases
  200
  - OFAX Series
    200
  - Ofasa3
    201
- Switch Fuses, Charging Control Units
  202
  - Oesa00D2Pl
    202
  - OZXK2 Auxiliary Contacts
    202
  - Oesl 630/32D02
    203
  - Oesl 630/32D04
    204
  - Oesl 630/32D06
    205
  - ASFC-21C Switch Fuse Controller
    206
  - NCHM-11/21 Charging Control Unit
    207
- Diverse
  208
  - Output (Du/Dt) Filters
    208
  - Common Mode Filter Toroids
    208

ABB ACS800-104 Application Manual (46 pages)

INDUSTRIAL DRIVES, Safe torque off function (+Q967)

Brand: ABB | Category: DC Drives | Size: 7.57 MB

Table of Contents
5
1 Introduction to the Manual

7
- Contents of this Chapter
  7
- Applicability
  7
- Safety Instructions
  7
- Target Audience
  8
- Contents
  8
- Abbreviations
  9
2 Option Description

11
3 Installation

15
- Contents of this Chapter
  15
- Supply Voltage
  15
- Connections
  15
- Example Wiring Diagrams
  17
  - STO Connections Without Safety Relays
    17
    
    Connecting the STO Activation Switch
    17
    
    Frame Sizes R2 to R6
    18
    
    Frame Sizes R7 and R8
    18
    
    Frame Sizes R2I to R4I
    19
    
    Frame Size R5I
    19
    
    Frame Size R7I
    20
    
    Frame Size R8I
    20
    
    Liquid-Cooled Modules of Frame Sizes R7I and R8I
    21
  - STO Connections with Safety Relays
    22
    
    Frame Sizes R2 to R6
    22
    
    Frame Sizes R7 and R8
    23
    
    Frame Sizes R2I to R4I
    24
    
    Frame Size R5I
    25
    
    Frame Size R7I
    26
    
    Frame Size R8I
    27
    
    Connecting Several Drive/Inverter Modules or Inverter Units to One Safety Relay
    28
4 Start-Up and Use

29
- Contents of this Chapter
  29
- Start-Up and Acceptance Test
  29
  - Competence
    29
  - Acceptance Test Reports
    30
  - Acceptance Test Procedure
    30
- Use
  31
5 Maintenance and Fault Tracing

33
- Contents of this Chapter
  33
- Maintenance
  33
  - Proof Test Interval
    33
  - Competence
    34
- Fault Tracing
  34
  - Warning Messages Generated by the Drive
    34
  - Fault Messages Generated by the Drive
    34
6 Technical Data

35
- Contents of this Chapter
  35
- STO Components
  35
  - ASTO-11/21 Board
    35
    
    ASTO-11 and ASTO-21 Board
    35
    
    ASTO-11 Board
    35
    
    ASTO Board According to Frame Size of the Module
    36
    
    Dimensions of the ASTO Board with Enclosure
    36
  - STO Safety Relay Type
    37
  - Push-Button to be Used with Emergency Stop
    37
  - Sto
    37
- Safety Data
  37
  - STO in ACS800 Drives and Inverter Modules
    37
  - Multiples of Frame Size R8I
    38
- Related Standards and Directives
  39
- Compliance with the European Machinery Directive
  39
- Declarations of Conformity
  40
Further Information

45

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More ABB Manuals

ABB ACS800-104 Manuals

ABB ACS800-104 Hardware Manual (210 pages)

Table of Contents

2 ×R8I

3 ×R8I

ABB ACS800-104 Application Manual (46 pages)

Table of Contents

1 Introduction to the Manual

2 Option Description

3 Installation

4 Start-Up and Use

5 Maintenance and Fault Tracing

6 Technical Data

Further Information

Related Products

ABB Categories