Otto Bock Voyager Evo Service Manual
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Otto Bock Voyager Evo Service Manual

Otto Bock Voyager Evo Service Manual

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Voyager Evo
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Summary of Contents for Otto Bock Voyager Evo

  • Page 1 Voyager Evo Service Manual...

  • Page 2: Table Of Contents

    Replacing the Side Panels ........................3.8.2 Replacing the Side Panel Supports ....................... 3.8.3 Replacing the Clothing Protector Lip ..................... 3.8.4 Adjusting the Side Panels ........................3.8.4.1 Adjusting the "Standard" and "Clothing Protector" Side Panels ..............2 | Ottobock Voyager evo...
  • Page 3 Replacing the Scissor Wheel Lock/Knee Lever Wheel Lock ..............3.11.2 Replacing the Wheel Lock Clamping ..................... 3.11.3 Replacing the Brake Block ........................3.11.4 Adjusting the Brakes ........................... 3.11.4.1 Adjusting the Wheel Lock ........................Appendices ................................ Technical data ............................ Maintenance Schedule ........................Voyager evo Ottobock | 3...

  • Page 4: Introduction

    Your national Ottobock team will be happy to answer any technical questions. The contact addresses and tele­ phone numbers can be found on the back inside cover of the service manual. 1.3 Product Overview Voyager evo – version with fixed back plate/seat plate 4 | Ottobock Voyager evo...
  • Page 5 2 Side panel 8 Caster fork 3 Back cushion 9 Footrest 4 Back (here: fixed back plate) 10 Frame 5 Rear wheel with push ring 11 Wheel lock (here: scissor wheel lock) 6 Quick-release axle release button Voyager evo Ottobock | 5...

  • Page 6: Safety

    (such as Loctite or Euro Lock A24.20) to the existing screws. 3.2 Maintenance Schedule Maintenance schedule as a template for copying: see Page . 6 | Ottobock Voyager evo...

  • Page 7: Required Tools

    15) Check the following settings and adjust if necessary: 16) Wheel lock: adjustment of the wheel lock (see Page 35). 17) Footrests: lower leg length setting (see Page 12). 18) Caster wheel assembly: caster wheel journal angle adjustment (see Page 23). Voyager evo Ottobock | 7...

  • Page 8: Retrofitting The Accessory Mount, Anti-Tipper And Tip-Assist

    5) Tighten the Allen head screws of the accessory mount to 15 Nm (see Fig. 7). 6) Install the drive axle (see Page 25). 7) Tighten the Allen head screws of the clamp brackets on the drive axle to max. 7 Nm (see Fig. 61). 8) Reinstall the drive axle (see Page 25). 8 | Ottobock Voyager evo...

  • Page 9: Retrofitting The Tip-Assist

    2) Loosen the second Allen head screw on the angle adjuster (see Fig. 10, item 2). 3) Set the angle of the pivot arm. 4) Bolt down the pivot arm. The max. distance between the anti-tipper rollers and floor is 5 cm (see Fig. 8). Voyager evo Ottobock | 9...

  • Page 10: Adjusting The Tip Assist

    → Position the new clamp sleeve. The flat side has to face in the direction of the clamping screws. 4) Evenly slide the footrest in to the frame up to the recorded insertion depth. Use a soft-faced hammer if neces­ sary. 5) Tighten the Allen head screws to 7 Nm. 10 | Ottobock Voyager evo...

  • Page 11: Replacing The Angle-Adjustable/Depth-Adjustable Footrest

    Slide the new clamp bracket onto the tube. 4) Preinstall the footplate with the Allen head screws. 5) Rotate the footplate to the desired angle. 6) Tighten the Allen head screws to 10 Nm. Voyager evo Ottobock | 11...

  • Page 12: Installing/Adjusting The Lateral Heel Block

    4) Tighten the Allen head screws to 10 Nm. In doing so, ensure that the clamp washer is parallel (not tilted) in the cross-tie for optimum fixation. INFORMATION: After each adjustment of the lower leg length, readjust the footrest angle. 12 | Ottobock Voyager evo...

  • Page 13: Adjusting The Support Angle

    2) Remove the Allen head screws between the seat upholstery and frame (see Fig. 22, item 1). 3) Remove the seat upholstery. 4) If applicable: Remove the upholstery bars (see Fig. 23, item 1). 5) Install the new seat upholstery. Voyager evo Ottobock | 13...

  • Page 14: Retrofitting The Adaptable Seat Upholstery

    The adaptable seat upholstery can be adjusted in segments to the needs of the user. 1) Remove the seat cushion. 14 | Ottobock Voyager evo...

  • Page 15: Cleaning The Seat Upholstery

    2) Clean the cover and foam core according to the attached care label. 3) Reinsert the foam core with proper alignment. Close the zipper. 3.7 Assembly Group D: Back 3.7.1 Replacing the Back 3.7.1.1 Replacing the Back Plate 1) Remove the wheels. Voyager evo Ottobock | 15...

  • Page 16: Replacing The Back Plate Brackets

    4) Remove the worn belt loops from the fleece pads and replace them (see Fig. 33). 5) Fasten the backrest bands together with the desired tension using the hook-and-loop fasteners (see Fig. 39). 6) Replace the backrest pad, seat pad and seat cushion and attach with hook-and-loop fasteners (see Page 18). 16 | Ottobock Voyager evo...

  • Page 17: Adjusting The Back

    2) Move the back plate to the desired angle (see Fig. 35). NOTE: Please note that the back height can now be adjusted as well (see Fig. 34). 3) On both sides, tighten the Allen head screws to 8 Nm (see Fig. 34). Voyager evo Ottobock | 17...

  • Page 18: Adjusting The Backrest

    Ensure that the user's pelvis is positioned as far back in the wheelchair as possible, i.e. between the backrest tubes. The backrest cover can be adjusted in segments to the needs of the user. 1) Remove the seat cushion. 2) Fold the seat pad forwards away from the hook-and-loop fastener (not illustrated). 18 | Ottobock Voyager evo...

  • Page 19: Assembly E: Side Panels

    3.8 Assembly E: Side Panels 3.8.1 Replacing the Side Panels 1) Loosen the Allen head screws (see Fig. 42, item 1). 2) Replace the side panels. 3) Firmly tighten the Allen head screws (see Fig. 42, item 1). Voyager evo Ottobock | 19...

  • Page 20: Replacing The Side Panel Supports

    After adjusting the rear wheel position or backrest, the position of the side panels needs to be checked and may have to be adapted. Adjusting the Side Panel Depth 1) Loosen the Allen head screws between the side panel and side panel bracket (see Fig. 45, item 1). 20 | Ottobock Voyager evo...

  • Page 21: Assembly F: Caster Wheels

    → Once changed, the left and right caster wheels must have the same vertical position in the caster fork. → Once the anterior seat height has been adjusted, the rear wheel tracking (see Page 31) and the caster wheel journal angle (see Page 23) must be checked and adjusted if required. Voyager evo Ottobock | 21...

  • Page 22: Replacing The Caster Fork

    3.9.4 Replacing the Caster Wheel Adapter 1) Remove the tube footrest and clamp sleeves (see Page 10). 2) Loosen the Allen head screws (see Fig. 53). 3) Replace the caster wheel adapter (see Fig. 54). 4) Tighten the Allen head screw to 15 Nm. 22 | Ottobock Voyager evo...

  • Page 23: Adjusting The Caster Wheel Journal Angle

    9) Reinstall the caster wheel assembly. When tightening the screws, note the following torque values: → Allen head screw on the inside (see Fig. 56, item 1): 23 Nm → Set screw (secured with "medium" Loctite) on the outside to secure the bearing sleeve (see Fig. 56, item 2): 8 Nm Voyager evo Ottobock | 23...

  • Page 24: Changing The Installation Position Of The Caster Wheels

    2) Remove the rear wheel and replace it. 3) Attach the rear wheel to the quick-release axle housing and release the button on the quick-release axle. 4) The quick-release lock engages. The quick-release axle must not be removable after releasing the pushbutton. 24 | Ottobock Voyager evo...

  • Page 25: Replacing The Drive Axle

    3.10.2.1 Replacing a Clamp Block of the Axle Retainer 1) Loosen the Allen head screw of the clamp bracket (see Fig. 65). 2) Replace the clamp block (see Fig. 66). 3) Tighten the Allen head screw of the clamp bracket to max. 7 Nm (see Fig. 65). Voyager evo Ottobock | 25...

  • Page 26: Retrofitting A Clamp Block For The Accessory Mount

    5) Replace the clamp block. Tighten the Allen head screws: → Allen head screw on the clamp block: 15 Nm → Allen head screw on the seat plate: 8 Nm 6) Reinstall the components that were removed. 26 | Ottobock Voyager evo...

  • Page 27: Replacing The Stabiliser

    3) Remove and replace the clamp block (see Fig. 71). 4) Reattach the clamp block. 5) On both sides, tighten the Allen head screws on the seat plate to 8 Nm (see Fig. 70). 6) Mount the frame tubes (see Page 7). Voyager evo Ottobock | 27...

  • Page 28: Adjusting The Rear Wheels

    (see Fig. 73, item 1). Remove the seat upholstery. 4) Loosen the Allen head screws respectively between the seat tube clamps and seat tubes (see Fig. 72, item 2). 5) Move the axle assembly to the desired position (see Fig. 74). 28 | Ottobock Voyager evo...

  • Page 29: Adjusting The Track Width (Additional Adjustment)

    4) Insert the rear wheel's quick-release axle into the camber module to aid removal (see Fig. 79). 5) Move the camber module to the desired position outwards with the aid of the quick-release axle or inwards with the help of a soft-faced hammer. Voyager evo Ottobock | 29...

  • Page 30: Adjusting The Rear Wheel Camber

    INFORMATION: Make sure that the same camber module is installed on both sides. 3) Exchange and install the camber modules (see Page 29). → Set the track width so that the slanted rear wheels run freely. 30 | Ottobock Voyager evo...

  • Page 31: Adjusting The Track

    1) Completely remove the tyre. 2) Unscrew/remove the push ring screws from the rim (see Fig. 81). 3) Tightly bolt the push rings onto the rim in narrow or wide installation position. 4) Completely reinstall the tyre. Voyager evo Ottobock | 31...

  • Page 32: Replacing/Retrofitting A Spoke Protector

    1) Hold the tip of the quick-release axle with a wrench (size 11). 2) Adjust the play by turning the nut on the end of the quick-release axle (size 19; see Fig. 85, item 1) in or out. 32 | Ottobock Voyager evo...

  • Page 33: Inner Tube/Rim Tape/Tyre Replacement

    2) Slightly inflate the tube until it starts to assume its round shape. 3) Unscrew the valve nut from the tube and push the valve through the valve opening in the rim. 4) Insert the tube into the tyre. Voyager evo Ottobock | 33...

  • Page 34: Assembly H: Wheel Lock/Brake

    1) Loosen the Allen head screws on the clamp bracket. 2) Pull the knee lever wheel lock out of the wheel lock clamping. 3) Pull the wheel lock clamping off the frame and replace it (see Fig. 93). 34 | Ottobock Voyager evo...

  • Page 35: Replacing The Brake Block

    "Special Requirements for Adjustments to the Scissor Wheel Locks". 4) Tighten the Allen head screws to 15 Nm. → After adjustment, the left and right knee lever wheel locks must both have the same braking force. Voyager evo Ottobock | 35...

  • Page 36: Appendices

    – cannot be adjusted in the mm range but only in increments of approx. 0.5 cm or 1 cm. ► Note that the values achieved during adjustment may deviate from the values specified below. The dimension­ al tolerance is ±10 mm and ±2°. General Information Voyager Evo Maximum load capacity [kg] Weight [kg] approx. 8 (for seat width 400 mm;...
  • Page 37 Appendices Voyager Evo Transport weights [kg] Frame: 6.9 – 9.8 (for seat width: 440 mm; 4" full rubber caster wheels) 22" rear wheel: 1.1 Seat width [mm] 280 – 460 Seat depth [mm] 360 – 520 Back height [mm] 200 – 500 Max.

  • Page 38: Maintenance Schedule

    Spokes/push rings Quick-release axles Wheel camber Rear wheel attachment device Rear wheel Tetra axle accessories Wheelbase extension Spoke protectors Wheel Braking function locks/brakes Swing-away mechanism Wheel lock Wheel lock lever extension accessories Accessories Tray Lap belt 38 | Ottobock Voyager evo...

  • Page 39: Voyager Evo Ottobock

    Appendices Do the wheelchair settings match the user's require­ ments? Maintenance was carried out by: Voyager evo Ottobock | 39...
  • Page 40 40 | Ottobock Voyager evo...
  • Page 41 Voyager evo Ottobock | 41...
  • Page 42 42 | Ottobock Voyager evo...
  • Page 43 · www.ottobock.com.au Otto Bock Bulgaria Ltd. info@ottobock.sk · www.ottobock.sk 41 Tzar Boris III‘ Blvd. · 1612 Sofia · Bulgaria Beijing Otto Bock Orthopaedic Industries Co., Ltd. T +359 2 80 57 980 · F +359 2 80 57 982 Otto Bock Sava d.o.o. B12E, Universal Business Park info@ottobock.bg · www.ottobock.bg Industrijska bb ·...
  • Page 44 Ihr Fachhändler | Your specialist dealer Versandanschrift für Rücksendungen/Adress for Returns: Otto Bock Manufacturing Königsee GmbH Lindenstraße 13 · 07426 Königsee-Rottenbach/Germany Printed by: Otto Bock Mobility Solutions GmbH Lindenstraße 13 · 07426 Königsee-Rottenbach/Germany T +49 (0) 69 9999 9393 · F +49 (0) 69 9999 9392 ccc@ottobock.com ·...

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