Polaris Sportsman 700 Efi 2005 Service Manual page 84

ENGINE
ENGINE HEAD REASSEMBLY CONT'D
8. Install breather reed (G) into rocker cover (H).
Lightly apply black RTV sealant to the outer
edges of the breather reed. The reed has a tab
and will assemble one way only. Torque the
breather bolts to 20 ± 5 in. lbs. (2.5 ± 0.55 Nm).
NOTE: When applying RTV, do not get any RTV
inside the reed assembly.
9. Place a new seal (I) into the bottom of the cover.
Be sure the seal is seated into the cover properly.
20 ± 5 in.lbs.
(2.5 ± .55 Nm)
G
REMINDER: Before assembly, clean the bolts and
bolt holes with Primer N (PN 2870585) to remove any
debris. This will ensure proper sealing when installing
bolts.
10. Install rocker cover. Torque bolts to 84 ± 8 in.lbs.
(9.5 ± 0.9 Nm). See Page 3.6 for proper torque
sequence.
Rocker Cover Bolt Torque:
84 ± 8 in. lbs. (9.5 ± 0.9 Nm)
*Torque In Proper Sequence (Pg. 3.6)
3.30
11. Install
thermostat housing. Torque thermostat housing
bolts to 84 ± 8 in.lbs. (9.5 ± 0.9 Nm).
84 ± 8 in.lbs.
(9.5 ± 0.9 Nm)
H
I
12. Install temperature sender (K) and torque to 200 ±
20 in. lbs. (1.4 ± .14 Nm).
thermostat (J), new
J
25 ± 3 ft. lbs.
(34 ± 4 Nm)
Thermostat Housing Bolt Torque:
84 ± 8 in. lbs. (9.5 ± 0.9 Nm)
K
200 ± 20 in. lbs.
(1.4 ± .14 Nm)
K
Temperature Sender Torque:
200 ± 20 in. lbs. (1.4 ± .14 Nm)
O--ring, and