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Polaris SPORTSMAN 570 2019 Owner's Manual

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2019
OWNER'S MANUAL
SPORTSMAN® 570 / SPORTSMAN® 570 EPS / SPORTSMAN® 570 SP
SPORTSMAN® 570 HD / SPORTSMAN® 570 Utility Edition
SPORTSMAN® 570 SP Hunter Edition / SPORTSMAN® 450 HO
SPORTSMAN® 450 HO EPS / SPORTSMAN® 450 HD
SPORTSMAN® 450 Utility Edition / SPORTSMAN® TOURING 570
SPORTSMAN® TOURING 570 EPS / SPORTSMAN® TOURING 570 SP
SPORTSMAN® TOURING 570 EPS / SPORTSMAN® X2 570 EPS
UTE® 570 HD / SPORTSMAN® 6x6 570
Read this manual carefully. It contains important safety information.
This is an adult vehicle only.
Operation is prohibited for those under 16 years of age.

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Summary of Contents for Polaris SPORTSMAN 570 2019

  • Page 1 2019 OWNER’S MANUAL SPORTSMAN® 570 / SPORTSMAN® 570 EPS / SPORTSMAN® 570 SP SPORTSMAN® 570 HD / SPORTSMAN® 570 Utility Edition SPORTSMAN® 570 SP Hunter Edition / SPORTSMAN® 450 HO SPORTSMAN® 450 HO EPS / SPORTSMAN® 450 HD SPORTSMAN® 450 Utility Edition / SPORTSMAN® TOURING 570 SPORTSMAN®...
  • Page 2 For more information go to www.P65Warnings.ca.gov/passenger-vehicle. For videos and more information about a safe riding experience with your Polaris vehicle, scan this QR code with your smartphone.
  • Page 3 2019 Owner’s Manual Sportsman® 570 Sportsman® 570 EPS Sportsman® 570 SP Sportsman® 570 HD Sportsman® 570 Utility Edition Sportsman® 570 Hunter Edition Sportsman® 6x6 570 Sportsman® 450 HO Sportsman® 450 HO EPS Sportsman® 450 HD 2x4 Sportsman® 450 Utility Edition Sportsman®...
  • Page 4 POLARIS®, ACE™, OUTLAW®, and SPORTSMAN® are trademarks of POLARIS Industries Inc. Copyright 2018 Polaris Industries Inc. All information contained within this publication is based on the latest product information at the time of publication. Due to constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this publication.
  • Page 5 WELCOME Thank you for purchasing a POLARIS vehicle, and welcome to our world-wide family of POLARIS enthusiasts. Be sure to visit us online at www.polaris.com for the latest news, new product introductions, upcoming events, career opportunities and more. Here at POLARIS we proudly produce an exciting line of utility and recreational products.
  • Page 6 WELCOME...

  • Page 7: Table Of Contents

    Specifications ....141 POLARIS Products ....165 Troubleshooting ....167 Warranty .

  • Page 9: Introduction

    Failure to heed the warnings and safety precautions contained in this manual can result in severe injury or death. Your POLARIS vehicle is not a toy and can be hazardous to operate. This vehicle handles differently than cars, trucks or other off-road vehicles.
  • Page 10 INTRODUCTION SAFETY SYMBOLS AND SIGNAL WORDS The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual. DANGER DANGER indicates a hazardous situation which, if not avoided, WILL result in death or serious injury.
  • Page 11 INTRODUCTION EUROPEAN VIBRATION AND NOISE The driver-perceived noise and hand/arm and whole body vibration levels of this machinery is measured per EN 15997. The operating conditions of the machinery during testing: The vehicles were in like-new condition. The environment was controlled as indicated by the test procedure(s).
  • Page 12 Remove the spare key and store it in a safe place. An ignition key can be duplicated only by ordering a POLARIS key blank (using your key number) and mating it with one of your existing keys. The ignition switch must be replaced if all keys are lost.

  • Page 13: Safety

    You should review this information on a regular basis. If you purchased a used POLARIS ATV in the United States, you can enroll in the ATV RiderCourse for a fee. Call ATV Enrollment Express at (800) 887- 2887 or visit www.atvsafety.org.
  • Page 14 SAFETY HELMET Wearing a helmet can prevent a severe head injury. Whenever riding this POLARIS vehicle, always wear a helmet that meets or exceeds established safety standards. Approved helmets in the USA and Canada bear a U.S. Department of Transportation (DOT) label.
  • Page 15 SAFETY SAFETY WARNINGS WARNING Failure to operate this vehicle properly can result in a collision, loss of control, accident or rollover, which may result in serious injury or death. Heed all safety warnings outlined in this section of the owner’s manual and in the safety DVD provided with your vehicle.
  • Page 16 SAFETY FAILURE TO INSPECT BEFORE OPERATING WARNING Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident. Always perform the pre-ride inspection before each use of your vehicle to make sure it's in safe operating condition.
  • Page 17 SAFETY OPERATING ON PUBLIC ROADS Operating this vehicle on public streets, roads or highways could result in a collision with another vehicle. Never operate this vehicle on any public street, road or highway, including dirt and gravel roads (unless designated for off-highway use). OPERATING AT EXCESSIVE SPEEDS Operating this vehicle at excessive speeds increases the operator's risk of losing control.
  • Page 18 SAFETY JUMPS AND STUNTS Exhibition driving increases the risk of an accident or rollover. DO NOT do power slides, “donuts”, jumps or other driving stunts. Avoid exhibition driving. IMPROPER HILL CLIMBING Improper hill climbing could cause loss of control or rollover. Use extreme caution when operating on hills.
  • Page 19 SAFETY STALLING WHILE CLIMBING A HILL Stalling, rolling backwards or improperly dismounting while climbing a hill could cause a rollover. • Always maintain a steady speed when climbing a hill. • Always move the 4X4 switch to 4WDC (if equipped) before ascending or descending a hill.
  • Page 20 SAFETY OPERATING ON STEEP HILLS Operating on excessively steep hills could cause an overturn. Never operate on hills too steep for the ATV or for your abilities. • Never operate a 1-up ATV on hills steeper than 25 degrees. OPERATING ON SLIPPERY TERRAIN Failure to use extra caution when operating on excessively rough, slippery or loose terrain could cause loss of traction, loss of control, accident or...
  • Page 21 SAFETY OPERATING OVER OBSTACLES Improperly operating over obstacles could cause loss of control or rollover. Before operating in a new area, check for obstacles. Avoid operating over large obstacles such as large rocks and fallen trees. Always follow the proper procedures outlined in this manual when operating over obstacles.
  • Page 22 SAFETY IMPROPER CARGO LOADING Overloading the vehicle or carrying/towing cargo improperly may cause changes in stability and handling, which could cause loss of control or an accident. • Always follow the instructions in this owner’s manual for carrying cargo. • Never exceed the stated load capacity for this vehicle. •...
  • Page 23 EQUIPMENT MODIFICATIONS Your POLARIS vehicle is designed to provide safe operation when used as directed. Modifications to your vehicle may negatively impact vehicle stability. Failure of critical machine components may result from operation with any modifications, especially those that increase speed or power.
  • Page 24 If an informational or graphic label becomes illegible or comes off, contact your POLARIS dealer to purchase a replacement. Replacement safety labels are provided by POLARIS at no charge. The part number is printed on the label. GENERAL WARNING The General warning is located on the left-hand side of the vehicle.
  • Page 25 SAFETY GENERAL WARNING (2–UP MODELS) WARNING Improper use can result in SEVERE INJURY or DEATH ALWAYS USE AN APPROVED HELMET AND PROTECTIVE GEAR FOR DRIVER AND PASSENGER NEVER USE ON PUBLIC ROADS NEVER CARRY MORE THAN 1 PASSENGERS NEVER USE WITH DRUGS OR ALCOHOL NEVER operate: •...
  • Page 26 SAFETY NO PASSENGER WARNING (1-UP MODELS) The “No Passenger” warning located on the left-hand side of the vehicle. WARNING NEVER ride as a passenger. Passengers can cause a loss of control, resulting in SEVERE INJURY or DEATH. PASSENGER WARNING (2-UP MODELS) WARNING PASSENGER SAFETY To reduce the risk of SEVERE INJURY or DEATH...
  • Page 27 SAFETY FUEL TRANSPORT / PASSENGER WARNING (6X6 MODELS) The Fuel Transport / Passenger warning is located in the cargo box. WARNING Remove flammable material containers from box before filling. WARNING • Passengers can be thrown off. This can cause serious injury or death. •...
  • Page 28 SAFETY AGE 16 WARNING (2-UP MODELS) WARNING Operating this vehicle if you are under the age of 16 increases the chances of severe injury or death to both operator and passenger. NEVER operate this vehicle if you are under age 16. RACK WARNING, FRONT AND REAR The Rack warning can be found on...
  • Page 29 SAFETY DISCRETIONARY WARNING (2–UP MODELS) The Discretionary Warning is located on the right side of the vehicle. WARNING • Never operate this ATV on HILLS steeper than 15 degrees. To prevent overturn on hilly terrain, use throttle and brakes gradually, and shift weight uphill.
  • Page 30 SAFETY TIRE PRESSURE/LOAD WARNING (TOURING MODELS) WARNING Improper tire pressure or overloading can cause loss of control. Loss of control can result in severe injury or death. • Cold tire pressure: – Front: 7.0 psi (48.2 kPa) – Rear: 7.0 psi (48.2 kPa) •...
  • Page 31 SAFETY INTERNATIONAL SAFETY LABELS GENERAL WARNING (1–UP MODELS) WARNING Improper use can result in SEVERE INJURY or DEATH READ AND UNDERSTAND YOUR OWNER’S MANUAL NEVER OPERATE THIS VEHICLE IF YOU ARE UNDER AGE 16 ALWAYS USE AN APPROVED HELMET AND PROTECTIVE GEAR NEVER USE WITH DRUGS OR ALCOHOL NEVER CARRY PASSENGERS NEVER USE ON PUBLIC ROADS...
  • Page 32 SAFETY GENERAL WARNING (2–UP MODELS) WARNING Improper use can result in SEVERE INJURY or DEATH READ AND UNDERSTAND YOUR OWNER’S MANUAL NEVER OPERATE THIS VEHICLE IF YOU ARE UNDER AGE 16 ALWAYS USE AN APPROVED HELMET AND PROTECTIVE GEAR NEVER USE WITH DRUGS OR ALCOHOL NEVER CARRY MORE THAN ONE PASSENGER NEVER USE ON PUBLIC ROADS FUEL TRANSPORT WARNING...
  • Page 33 SAFETY FUEL TRANSPORT / PASSENGER WARNING (6X6 MODELS) WARNING Read and understand your owner’s manual Remove flammable material containers from box before filling. WARNING • Passengers can be thrown off. This can cause serious injury or death. • Never carry passengers. Maximum Box Load 181 kg.
  • Page 34 SAFETY TIRE PRESSURE/LOAD WARNING (1–UP MODELS) ALERT Improper tire pressure or overloading can cause loss of control. Loss of control can result in severe injury or death. Always read and understand your owner’s manual. Cold tire pressure: Front: 48,3 kPa (7.0 psi) Rear: 48,3 kPa (7.0 psi) TIRE PRESSURE/LOAD WARNING (2-UP MODELS) WARNING...
  • Page 35 SAFETY TIRE PRESSURE/LOAD WARNING (X2) WARNING Improper tire pressure or overloading can cause loss of control. Loss of control can result in severe injury or death. • Cold tire pressure: Front: 7.0 psi (48.3 kPa) Rear: 7.0 psi (48.3 kPa) •...
  • Page 36 SAFETY REVERSE OVERRIDE / AWD WARNING ALERT Read and understand your owner’s manual. Improper use of override button can lead to loss of control resulting in severe injury or death. Do not activate override while throttle is engaged. Always apply throttle gradually, while in reverse.
  • Page 37 SAFETY AWD WARNING (HD MODELS) ALERT Read and understand your owner’s manual. Do not push switch to engage 4X4 (AWD) if the rear wheels are spinning. This may cause severe drive shaft and clutch damage. RACK ALERT ALERT DO NOT TOW FROM RACK OR BUMPER.

  • Page 39: Features And Controls

    FEATURES AND CONTROLS FEATURES AND CONTROLS SWITCHES Ignition Switch Headlight Switch Engine Stop Switch 4x4 Switch Mode/Reverse Override Switch IGNITION SWITCH/LIGHT SWITCH Use the ignition switch to start the engine. The key can be removed from the switch when it is in the OFF position. Turn the key to the OFF position to stop the engine.
  • Page 40 FEATURES AND CONTROLS 4X4 SWITCH (IF EQUIPPED) The drive mode switch controls the All Wheel Drive (AWD/4X4) system. Use this switch to engage AWD (4X4) or 2X4. The vehicle automatically engages 4X4 when operating in reverse if the drive mode is set to AWD (4X4). ENGINE STOP SWITCH Move the stop switch either left or...
  • Page 41 FEATURES AND CONTROLS HEADLIGHT SWITCH Use the headlight switch to turn the lights on and off and to change the lights from high beam to low beam. The key must be in the ON position and the engine stop switch must be in the RUN position.
  • Page 42 Operating an ATV with sticking or improperly operating throttle controls could cause an accident. Never start or operate an ATV that has a sticking or improperly operating throttle. Immediately contact your POLARIS dealer or other qualified person for service if throttle problems arise.
  • Page 43 When squeezed, the lever should feel firm. Any sponginess would indicate a possible fluid leak or low master cylinder fluid level, which must be corrected before riding. Contact your POLARIS dealer or other qualified service facility for proper diagnosis and repairs.
  • Page 44 FEATURES AND CONTROLS MASTER CYLINDER/BRAKE FLUID WARNING An over-full master cylinder may cause brake drag or brake lock-up, which could result in an accident. Maintain brake fluid at the recommended level. Do not overfill. Never store or use a partial bottle of brake fluid. Brake fluid is hygroscopic, meaning it rapidly absorbs moisture from the air.
  • Page 45 FEATURES AND CONTROLS PARKING BRAKE LOCKING THE PARKING BRAKE WARNING Operating the ATV while the parking brake is engaged could result in an accident or fire. Always check to be sure the parking brake is disengaged before operating. 1. Place the transmission in PARK. 2.
  • Page 46 FEATURES AND CONTROLS AUXILIARY FOOT BRAKE WARNING Never back down a hill. Applying the auxiliary brake when backing down a hill may cause rear tipover, which could result in serious injury or death. Use caution when applying the auxiliary brake. Do not aggressively apply the auxiliary brake when going forward.
  • Page 47 FEATURES AND CONTROLS AUTOMATIC TRANSMISSION GEAR SELECTOR The transmission gear selector is located on the right side of the vehicle. H: High Gear L: Low Gear N: Neutral R: Reverse P: Park To shift gears, brake to a complete stop. When the engine is idling, move the lever to the desired gear.
  • Page 48 FEATURES AND CONTROLS FUEL CAP This vehicle is equipped with a digital fuel gauge that will indicate a low fuel condition. Refuel when the gauge indicates a low fuel condition. Always refuel with the engine stopped, and outdoors or in a well ventilated area.
  • Page 49 If the dump latch releases, the seat is not secure. Repeat the set-up procedure. If the lock-out is not working properly, do not allow a passenger to ride the vehicle. See your POLARIS dealer for service. 8. To return the vehicle to single-rider operation, reverse all steps. Always lower the passenger backrest to the lowest position before folding it down into the cargo box.
  • Page 50 POLARIS dealer can assist. Your dealer can provide any installation procedures that may differ for an extreme use battery.
  • Page 51 FEATURES AND CONTROLS TURF MODE (IF EQUIPPED) When operating in TURF mode, the inside rear wheel will rotate independently from the outside wheel during turns. Operate in TURF mode only as needed to protect smooth, level surfaces from tire damage. DO NOT operate in TURF mode when climbing or descending hills, when sidehilling, or when operating on uneven, loose, or slippery terrain such as sand, gravel, ice, snow, obstacles, and water crossings.
  • Page 52 FEATURES AND CONTROLS ALL WHEEL DRIVE SYSTEM (UTILITY EDITION & UTE MODELS ONLY) The All Wheel Drive system is controlled by the AWD momentary switch Engage AWD before getting into conditions where front wheel drive may be needed. If the rear wheels are spinning, release the throttle before switching to AWD.
  • Page 53 FEATURES AND CONTROLS ADC AWD MODE (IF EQUIPPED) Move the momentary switch to the right, past the AWD setting, to engage ADC AWD (if equipped). When the switch is on ADC AWD, the ADC system allows engine braking to all four wheels when the vehicle descends a hill or incline. Always move the AWD switch to ADC AWD before ascending or descending a hill.
  • Page 54 Fuel Gauge segments including the fuel icon will flash. Refuel immediately. A flashing wrench symbol alerts the operator that the preset service interval has been reached. Your POLARIS dealer can provide scheduled Service Indicator maintenance. See page 62 for more information.
  • Page 55 This indicator appears if an EFI-related fault occurs. Do not operate the vehicle if this warning appears. Serious engine Check Engine damage could result. Your authorized POLARIS dealer can assist. This indicator illuminates when a fault has occurred in the EPS Warning (if EPS system.
  • Page 56 FEATURES AND CONTROLS DISPLAY AREA 1 Pressing the MODE button will change the information displayed in Area 1 Engine Speed Temperature Ambient Temperature (Optional)
  • Page 57 FEATURES AND CONTROLS DISPLAY AREA 2 Toggle the Up/Down buttons to change the information displayed in Area 2 Engine Odometer Temperature Ambient Trip 1 Temperature (Optional) Trip 2 Voltage Speed Engine Hours Service Hours...
  • Page 58 FEATURES AND CONTROLS OPTIONS MENU Press and hold the MODE button to enter the Options Menu. OPTIONS MENU NOTES Diagnostic Codes Only displays if fault codes are present or stored Units - Distance Select MPH or KPH Units - Temp Select between °F and °C Clock Select between 12H or 24H, and set...
  • Page 59 FEATURES AND CONTROLS UNIT SELECTION DISTANCE 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item. 2. Select “Units-Distance” from the Options Menu by pressing the MODE button.
  • Page 60 FEATURES AND CONTROLS UNIT SELECTION TEMPERATURE 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item. 2. Select “Units - Temp” from the Options Menu by pressing the MODE button. Reference the image shown above: Press the MODE button.
  • Page 61 FEATURES AND CONTROLS CLOCK 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item. 2. Select “Clock” from the Options Menu by pressing the MODE button. Reference the image shown above: Press the MODE button.
  • Page 62 FEATURES AND CONTROLS 3. To exit the Options Menu the user can select Exit Menu function from Options Menu, can hold Mode Button and exit out of Options Menu, or not press any button for 10 seconds, which will exit out of the Options Menu. BACK LIGHT COLOR 1.
  • Page 63 FEATURES AND CONTROLS BACK LIGHT LEVEL 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item. 2. Select “Backlight Level” from the Options Menu by pressing the MODE button.
  • Page 64 FEATURES AND CONTROLS SERVICE HOURS 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item. 2. Select “Service Hours” from the Options Menu by pressing the MODE button. Reference the image shown above: Press the MODE button.
  • Page 65 FEATURES AND CONTROLS DIAGNOSTIC CODE NOTICE Diagnostic Code Screen will show available MIL that has come on during that ignition cycle. 1. Press and hold the MODE button to enter the Options Menu. NOTICE “OPTIONS” will display on the screen for 3 seconds before showing first menu item.
  • Page 66 FEATURES AND CONTROLS DIAGNOSTIC DISPLAY CODE DEFINITIONS Open Load:There is a break in the wires that lead to the item listed in the chart (injector, fuel pump, etc.), or the item has failed. Short-to-Ground:The wire is shorted to ground between the electronic control unit and the item listed in the chart.
  • Page 67 FEATURES AND CONTROLS DIAGNOSTIC CODES COMPONENT CONDITION Injector 1 (MAG) (SDI Driver Circuit Open/ Part Load) Grounded Driver Circuit Short to Driver Circuit Grounded Injector 2 (PTO) (SDI Driver Circuit Open/ Part Load) Grounded Driver Circuit Short to Driver Circuit Grounded Ignition Coil Primary Driver Circuit Short to...
  • Page 68 FEATURES AND CONTROLS DIAGNOSTIC CODES COMPONENT CONDITION Driver Circuit Short to 1321 Driver Circuit 1321 Grounded Chassis Relay Driver Circuit Open/ 520208 Grounded Driver Circuit Short to 520208 Driver Circuit 520208 Grounded All Wheel Drive Driver Circuit Open/ 520207 Control Grounded Driver Circuit Short to 520207...
  • Page 69 FEATURES AND CONTROLS DIAGNOSTIC CODES COMPONENT CONDITION EPS MODELS ONLY Vehicle Speed Sensor Data Valid But Above Normal Operational Range - Most Severe Level Data Erratic, Intermittent Or Incorrect Abnormal Rate Of Change Received Network Data In Error System Power Data Valid But Above Normal Operational Range - Most Severe...
  • Page 70 FEATURES AND CONTROLS DIAGNOSTIC CODES COMPONENT CONDITION EPS MODELS ONLY Steering Torque Condition Exists 520223 Partial Failure Steering Torque Full Condition Exists 520224 Failure EPAS Inverter Data Valid But Above Temperature Normal Operational 520225 Range - Most Severe Level Data Valid But Above Normal Operating 520225 Range - Moderately...

  • Page 71: Operation

    VEHICLE BREAK-IN PERIOD The break-in period for your new POLARIS vehicle is the first 25 hours of operation, or the time it takes to use the first two tanks full of gasoline. No single action on your part is as important as a proper break-in period. Careful treatment of a new engine and drive components will result in more efficient performance and longer life for these components.
  • Page 72 OPERATION ENGINE AND DRIVETRAIN BREAK-IN 1. Fill the fuel tank with gasoline. See the Fuel Tank section for details. Always exercise extreme caution whenever handling gasoline. 2. Check the oil level. See the Oil Check section for reference. Add the recommended oil as needed to maintain the oil level in the safe operating range.
  • Page 73 OPERATION PRE-RIDE CHECKLIST Failure to inspect and verify that the ATV is in safe operating condition before operating increases the risk of an accident. Always inspect the ATV before each use to make sure it's in safe operating condition. ITEM REMARKS PAGE page 41...
  • Page 74 4. Engine exhaust fumes are poisonous. Never start the engine or let it run in an enclosed area. 5. Never operate with accessories not approved by POLARIS for use on this vehicle. 6. Operate this vehicle off-road only. Never operate this vehicle on any public street, road or highway, including dirt and gravel roads (unless designated for off-highway use).
  • Page 75 Familiarize yourself with all laws and regulations concerning the operation of this vehicle in your area. Respect the environment in which you ride your vehicle. Find out where the designated riding areas are by contacting your POLARIS dealer, a local riding club, or local officials.
  • Page 76 OPERATION COLD WEATHER OPERATION If the vehicle is used year-round, check the oil level frequently. A rising oil level could indicate the accumulation of contaminates such as water or excess fuel in the bottom of the crankcase. Water in the bottom of the crankcase can lead to engine damage and must be drained.
  • Page 77 OPERATION TURNING THE VEHICLE Both rear wheels drive equally at all times. This means that the outside wheel must travel a greater distance than the inside wheel when turning, and the inside tire must slip traction slightly. 1. Slow down. 2.
  • Page 78 OPERATION DRIVING ON SLIPPERY SURFACES Whenever riding on slippery surfaces such as wet trails or loose gravel, or during freezing weather, follow these precautions: 1. Do not operate on excessively rough, slippery or loose terrain. 2. Slow down when entering slippery areas. 3.
  • Page 79 If the vehicle tips or overturns in water, or if the engine stops during or after operating in water, service is required before starting the engine. Your POLARIS dealer can provide this service. If it's impossible to bring the vehicle in before starting the engine, perform the service outlined in the Vehicle Immersion section of this manual, and take the vehicle in for service at the first opportunity.
  • Page 80 OPERATION 4. After leaving water, test the brakes. Apply them lightly several times while driving slowly. The friction will help dry out the pads. If it’s unavoidable to enter water deeper than the footrest level: • Proceed slowly. Avoid rocks and obstacles. •...
  • Page 81 OPERATION DRIVING UPHILL Braking and handling are greatly affected when operating in hilly terrain. Improper procedure could cause loss of control or rollover. Whenever traveling uphill, follow these precautions: 1. Always move the 4X4 switch to ADC 4X4 (if equipped) before ascending or descending a hill.
  • Page 82 OPERATION DRIVING DOWNHILL When driving downhill, follow these precautions: 1. Always move the 4X4 switch to ADC 4X4 (if equipped) before ascending or descending a hill. Never operate in TURF mode while operating on a hill or other irregular terrain. 2.
  • Page 83 OPERATION DRIVING ON A SIDEHILL (SIDEHILLING) Driving on a sidehill is not recommended. Improper procedure could cause loss of control or overturn. Avoid crossing the side of any hill unless absolutely necessary. If crossing a sidehill is unavoidable, follow these precautions: 1.
  • Page 84 OPERATION DRIVING IN REVERSE Follow these precautions when operating in reverse: 1. Always check for obstacles or people behind the vehicle. 2. Always avoid backing downhill. 3. Back slowly. 4. Apply the brakes lightly for stopping. 5. Avoid turning at sharp angles. 6.
  • Page 85 OPERATION PARKING ON AN INCLINE Avoid parking on an incline if possible. If it's unavoidable, follow these precautions: 1. Stop the engine. 2. Place the transmission in PARK. 3. Lock the parking brake. 4. Always block the rear wheels on the downhill side.
  • Page 86 OPERATION STOPPING THE ENGINE 1. Release the throttle pedal completely and brake to a complete stop. 2. Place the transmission in PARK. 3. Turn the engine off. 4. Slowly release the brake pedal and make sure the transmission is in PARK before exiting the vehicle.
  • Page 87 OPERATION HAULING CARGO CARGO WARNING WARNING Overloading the vehicle or carrying or towing cargo improperly can alter vehicle handling and may cause loss of control or brake instability, which can result in serious injury or death. Always follow these precautions when hauling cargo: REDUCE SPEED AND ALLOW GREATER DISTANCES FOR BRAKING WHEN HAULING CARGO.
  • Page 88 ATV warranty. Never install a hitch longer than 4" (10 cm). Never install automotive accessories on your POLARIS ATV. Always install POLARIS-approved (or equivalent) accessories designed for ATV use.
  • Page 89 OPERATION MAXIMUM TOWING CAPACITIES Do not exceed maximum towing capacities. Avoid towing on inclines. MODEL CAPACITIES FRONT HITCH REAR HITCH 450 HO Maximum Towed 1225 lbs 450 HO EPS Load (555 kg) 570 570 EPS (Level Ground) 570 Touring 570 Touring EPS 120 lbs Maximum Vertical 570 X2 EPS...
  • Page 90 OPERATION CARGO BOX DUMPING (IF EQUIPPED) NOTE Sportsman® 6x6 570 shown for reference only. 1. Select a level site to dump the cargo box. Do not attempt to dump or unload the vehicle while parked on an incline. 2. Place the transmission in PARK. Lock the parking brake. 3.
  • Page 91 OPERATION 7. Lower the cargo box and make sure the release latch is secured. WARNING To prevent a crushing injury to hands and fingers, keep hands and fingers away from the lower front edge of the cargo box while lowering the box. 8.

  • Page 93: Winch Guide

    WINCH GUIDE WINCH GUIDE These safety warnings and instructions apply if your vehicle came equipped with a winch or if you choose to add an accessory winch to your vehicle. WARNING Improper winch use can result in SEVERE INJURY or DEATH. Always follow all winch instructions and warnings in this manual.
  • Page 94 WINCH GUIDE b. If stacking occurs, stop winching. Follow step 15 of Winch Operation to feed and rewind the cable evenly before continuing the winch operation. 13. Never winch up or down at sharp angles. This can destabilize the winching vehicle and possibly cause it to move without warning.
  • Page 95 WINCH GUIDE WINCH OPERATION Read the Winch Safety Precautions in the preceding pages before using your winch. Consider practicing the operation and use of your winch before you actually need to use it in the field. WARNING Improper winch use can result in SEVERE INJURY or DEATH. Always follow all winch instructions and warnings in this manual.
  • Page 96 WINCH GUIDE 4. Always use the hook strap when handling the hook. WARNING Never put your fingers into the hook. This could lead to SEVERE INJURY. • Attach the hook itself onto the load or use a tow strap or chain to secure the load to the winch cable.
  • Page 97 INJURY or DEATH in the event of failure. For your safety, always replace POLARIS winch parts (including the cable) with genuine POLARIS replacement parts available at your authorized POLARIS dealer, or other qualified dealer. • If possible, keep the winch cable aligned with the centerline of the winching vehicle.
  • Page 98 WINCH GUIDE b. Lay the damper on top of the mid-point of the winch cable length that is spooled out. c. On a long pull, it may be necessary to stop winching so that the damper can be repositioned to the new mid-point of the winch cable. Always release the tension on the winch cable before repositioning the damper.
  • Page 99 WINCH GUIDE 13. Extensive winching will run down the battery on the winching vehicle. Let the winching vehicle’s engine run while operating the winch to prevent the battery from running low if winching for long periods. 14. The winch motor may become hot during winch use. If you winch for more than 45 seconds, or if the winch stalls during operation, stop winching and permit the winch to cool down for 10 minutes before using it again.
  • Page 100 Use of worn or damaged cable could lead to sudden failure and SEVERE INJURY. For your safety, always replace POLARIS winch parts (including the cable) with genuine POLARIS replacement parts available at your authorized POLARIS dealer, or other qualified person.
  • Page 101 WINCH GUIDE SHOCK LOADING WARNING Your winch cable is very strong but it is NOT designed for dynamic, or “shock” loading. Shock loading may tension a winch cable beyond its strength and cause the cable to break. The end of a broken winch cable under such high loading can cause SEVERE INJURY or DEATH to you and other bystanders.
  • Page 102 3. Never work on your winch without first disconnecting the battery connections to prevent accidental activation of the winch. 4. For your safety, always replace POLARIS winch parts (including the cable) with genuine POLARIS replacement parts available at your authorized POLARIS dealer, or other qualified person.

  • Page 103: Emission Control Systems

    EMISSION CONTROL SYSTEMS EMISSION CONTROL SYSTEMS NOISE EMISSION CONTROL SYSTEM Do not modify the engine, intake or exhaust components, as doing so may affect compliance with U.S.A. EPA noise control requirements (40 CFR 205) and local noise level requirements. OPERATION ON PUBLIC LANDS IN THE U.S.A. Your vehicle has a spark arrester that was tested and qualified to be in accordance with the USFS standard 5100-1C.

  • Page 105: Maintenance

    PERIODIC MAINTENANCE Any qualified repair shop or person may maintain, replace or repair the emission control devices or systems on your vehicle. An authorized POLARIS dealer can perform any service that may be necessary for your vehicle. POLARIS also recommends POLARIS parts for emissions-related service, however equivalent parts can be used.
  • Page 106 SYMBOL DESCRIPTION Perform these procedures more often for vehicles subjected to severe use. Have an authorized Polaris dealer or other qualified person perform these services. WARNING Improperly performing the procedures marked with a D could result in component failure and lead to serious injury or death. Have an authorized POLARIS dealer or other qualified person perform these services.
  • Page 107 MAINTENANCE MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) MILES (KM) ITEM HOURS CALENDAR REMARKS Inspect; cycle key to pressurize fuel Fuel System Monthly 20 H pump; check lines and fittings for leaks and abrasion Engine Oil Change Break-in oil and filter change 25 H Demand Drive 25 H...
  • Page 108 MAINTENANCE MAINTENANCE INTERVAL (WHICHEVER COMES FIRST) MILES (KM) ITEM HOURS CALENDAR REMARKS Cycle key to pressurize fuel pump; 1000 Fuel System check for leaks at fill cap, fuel lines/ 100 H 12 M (1600) rail and fuel pump. 1000 Engine Mounts Inspect 100 H 12 M...
  • Page 109 MAINTENANCE LUBRICATION GUIDE Check and lubricate all components at the intervals outlined in the Periodic Maintenance Chart. Items not listed in the chart should be lubricated at the General Lubrication interval. The a-arms and lower control arms are lubricated at the factory, and no additional lubrication will be needed.
  • Page 110 POLARIS recommends the use of POLARIS PS-4 Full Synthetic 5W-50 4-cycle oil or a similar oil for this engine. Oil may need to be changed more frequently if POLARIS oil is not used. Always use 5W-50 oil. Follow the manufacturer's recommendations for ambient temperature operation.
  • Page 111 MAINTENANCE OIL CHANGE IMPORTANT Always change the oil filter whenever changing oil. See the fluid recommendation table for capacities and plug torques. Always change the oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 104. Always change the oil filter whenever changing oil.
  • Page 112 1. Place shop towels beneath the oil filter . Using an oil filter wrench (available from your POLARIS dealer), turn the filter counter- clockwise to remove it. 2. Using a clean dry cloth, clean the filter sealing surface on the crankcase.
  • Page 113 MAINTENANCE TRANSMISSION OIL TORQUE Fill Plug: 20–25 ft lbs. (27–34 Nm) Always check and change the transmission oil at the intervals outlined in the Periodic Maintenance Chart. See the Fluid Recommendation table for capacities and plug torques. Maintain the oil level at the bottom of the fill plug hole. The fill plug is located on the right side of the ATV behind the footwell.
  • Page 114 • ADC is the primary mode of all-wheel-drive operation If the front gearcase is makes excessive noise during ADC operation, change the demand drive fluid. If the noise continues, please see your POLARIS dealer or other qualified service facility for service.
  • Page 115 Check the coolant level and maintain as recommended by adding coolant to the recovery bottle. POLARIS recommends the use of POLARIS Antifreeze 50/50 Premix. This antifreeze is already premixed and ready to use. Do not dilute with water. See...
  • Page 116 3. Using a funnel, slowly add coolant through the radiator filler neck. 4. Reinstall the pressure cap. Use of a non-standard pressure cap will not allow the recovery system to function properly. Your POLARIS dealer can provide the correct replacement part.
  • Page 117 MAINTENANCE BRAKES HAND BRAKE The front and rear brakes are hydraulic disc brakes, activated by moving the single brake lever toward the handlebar. These brakes are self- adjusting. Under normal operation, the diaphragm extends into the reservoir as fluid level drops.
  • Page 118 MAINTENANCE SEAT REMOVAL (TOURING/1–UP MODELS) 1. Locate the seat removal latch in the center of the seat’s rear. 2. Pull on the latch handle to disengage the seat from the vehicle’s frame. 3. Remove the seat. SEAT REMOVAL (X2) 1. Remove any cargo from the cargo box before removing the seat. 2.
  • Page 119 MAINTENANCE FOOTWELL/FOOTWELL SUPPORT REMOVAL (2-UP MODELS) To remove the footwell, do the following: 1. Remove the six screws on the bottom of the footwell. 2. Use a flat screwdriver to remove the plastic rivets securing the footwell to the fenders. 3.
  • Page 120 MAINTENANCE WHEEL REMOVAL 1. Stop the engine. 2. Place the transmission in PARK. 3. Lock the parking brake. 4. Loosen the wheel nuts slightly. WARNING Do not service axle nuts that have a cotter pin installed. Your authorized dealer can assist. 5.
  • Page 121 MAINTENANCE WHEEL NUT TORQUE SPECIFICATIONS Check the wheel nut torques occasionally and when they've been loosened for maintenance service. Lug Nut 30 ft. lbs. (41 Nm) (Aluminum PLUS 1/4 TURN or Front and Rear Wheels) 70 degrees 2-Piece Flange Nut 27 ft.
  • Page 122 1/4–1/2 inch (6–12 mm) toe out alignment. 5. Repeat the measurement procedure on the other side of the vehicle. 6. If you discover improper alignment, see your POLARIS dealer for service.
  • Page 123 MAINTENANCE AIR FILTER 1. Remove the seat. Remove the air box cover clips. Remove the air box cover 2. Remove the filter. 3. Remove the fabric type pre- filter from the main filter. Wash the pre- filter in soapy water, then rinse and let dry.
  • Page 124 MAINTENANCE LIGHTS CAUTION Poor lighting can result in reduced visibility when driving. Headlight and taillight lenses become dirty during normal operation. Clean headlights frequently and replace burned out headlamps promptly. Always make sure lights are adjusted properly for best visibility. HEADLIGHT LAMP REPLACEMENT When servicing a halogen lamp, don't touch the lamp with bare fingers.
  • Page 125 MAINTENANCE HIGH BEAM ADJUSTMENT The headlight beam can be adjusted slightly upward or downward. Use the following procedure to make the adjustment. NOTE Image below is for reference only. Your model may differ slightly. 1. Position the vehicle on a level surface with the headlight approximately 25 ft. (7.6 m) from a wall .
  • Page 126 MAINTENANCE LOW BEAM ADJUSTMENT The low beam can be adjusted slightly upward or downward. 1. Loosen the Phillips screw located at the rear of the headlamp. 2. Tilt the headlamp upward or downward. 3. Tighten the screw. HEADLIGHT HOUSING REPLACEMENT To replace the headlight housing, do the following: 1.
  • Page 127 MAINTENANCE TAILLIGHTS/BRAKE LIGHTS REPLACEMENT Procedure to replace taillights: ALL MODELS EXCEPT X2: 1. Remove the harness connector from the back of the light assembly. 2. Turn the lamp counter-clockwise to remove it. 3. Apply dielectric grease to the socket and install the new lamp. 4.
  • Page 128 Refer to the specifications section for the recommended spark plug type and gap for your vehicle. Torque spark plugs to specification. NOTICE Using non-recommended spark plugs can result in serious engine damage. Always use POLARIS-recommended spark plugs or their equivalent. ENGINE TORQUE SPECIFICATION 15 ft-lbs (20 Nm)
  • Page 129 If your vehicle becomes immersed, major engine damage can result if the machine is not thoroughly inspected. Take the vehicle in for service before starting the engine. Your POLARIS dealer can provide this service. If it's impossible to take your ATV to a dealer before starting it, follow the steps outlined below.
  • Page 130 MAINTENANCE SPARK ARRESTER WARNING Do not perform clean out immediately after the engine has been run, as the exhaust system becomes very hot. Serious burns could result from contact with exhaust components. To reduce fire hazard, make sure that there are no combustible materials in the area when purging the spark arrestor.
  • Page 131 • See your POLARIS dealer, or other qualified person, for service and repair assistance. • This PVT system is intended for use on POLARIS products only. Do not install it in any other product. • Always make sure the PVT housing is securely in place during operation.
  • Page 132 MAINTENANCE For example, when operating at a ground speed of 3 MPH (5 km/h) in low range, the engine speed would be around 3000 RPM. This is well above the engagement speed of 1600 - 1800 RPM. However, in high range at 3 MPH (5 km/h), the engine would be running at only 1500 RPM.
  • Page 133 MAINTENANCE PVT DRYING There may be some instances when water is accidently ingested into the PVT system. Use the following instructions to dry it out before operating. 1. Position the vehicle on a level surface. 2. Remove the drain plug. Allow the water to drain completely. Reinstall the drain plug.
  • Page 134 (black) cable last. Your ATV is equipped with a sealed battery, which requires little maintenance. POLARIS does not recommend using a conventional battery in this vehicle. The orientation of the battery could result in electrolyte leakage, which would shorten the life of the battery considerably.
  • Page 135 MAINTENANCE BATTERY INSTALLATION NOTICE Using a new battery that has not been fully charged can damage the battery and result in a shorter life. It can also hinder vehicle performance. Follow the battery charging procedure in Chapter 10 “Electrical” before installing the battery.
  • Page 136 MAINTENANCE 5. Connect and tighten the black (negative) cable . Torque to specification. TORQUE Battery Terminals: 5 ft-lbs (7 Nm) 6. Install clear battery vent tube from vehicle to battery vent. (Applies to Conventional Batteries Only). WARNING Vent tube must be free from obstructions and kinks and securely installed. If not, battery gases could accumulate and cause an explosion.
  • Page 137 Check battery voltage each month during storage and recharge as needed to maintain a full charge. POLARIS recommends maintaining battery charge by using a POLARIS Battery Tender charger or by charging about once a month to make up for normal self- discharge.
  • Page 138 Follow the adjustment procedures exactly, or see your POLARIS dealer for service. 1. Remove the headlight pod. 2. Loosen the four handlebar bolts.
  • Page 139 • Always use clean cloths and pads for cleaning and polishing. Old or reused cloths and pads may contain dirt particles that will scratch the finish. POLISHING THE VEHICLE POLARIS recommends the use of common household aerosol furniture polish for polishing the finish on your POLARIS vehicle. Follow the instructions on the container.
  • Page 140 STABILIZE THE FUEL 1. Fill the fuel tank. 2. Add POLARIS Carbon Clean Fuel Treatment or POLARIS Fuel Stabilizer or equivalent fuel treatments or stabilizers. Follow the instructions on the container for the recommended amount. Carbon Clean removes water from fuel systems, stabilizes fuel and removes carbon deposits from pistons, rings, valves and exhaust systems.
  • Page 141 6. Reinstall the spark plug caps. 7. If POLARIS fuel system additive is not used, fuel tank, fuel lines, and injectors should be completely drained of gasoline. BATTERY MAINTENANCE See the Battery Storage and Battery Charging sections for storage and charging procedures.
  • Page 142 MAINTENANCE TRANSPORTING THE ATV Follow these procedures when transporting the vehicle. 1. Stop the engine. 2. Place the transmission in PARK. 3. Lock the parking brake. 4. Secure the fuel cap, oil cap and seats. 5. Always tie the frame of the ATV to the transporting unit securely with suitable straps or rope.

  • Page 143: Specifications

    SPECIFICATIONS SPECIFICATIONS SPORTSMAN 450 HO / HO EPS SPORTSMAN 450 HO / HO EPS Maximum Weight Capacity 485 lbs. (220 kg) (operator, cargo, accessories) Dry Weight 450 HO: 685 lbs. (311 kg) 450 HO EPS: 699 lbs. (317 kg) Fuel Capacity 4.5 gal.
  • Page 144 1200 +/- 50 Spark Plug Type / Gap 5924 / 0.76-0.92 mm Lubrication System Wet Sump Driving System Type Automatic PVT (POLARIS Variable Transmission) Front Suspension MacPherson strut with 8.2" (21 cm) travel Rear Suspension Linear rate with 9.5" (24 cm) travel...
  • Page 145 SPECIFICATIONS CLUTCHING DRIVEN DRIVE CLUTCH ALTITUDE SHIFT WEIGHT CLUTCH SPRING SPRING 0-1800 25–48 Red/Blue Black (0-6000) PN 5633217 PN 7043372 PN 7041782 Meters (Feet) 1800-3700 28–36 Blue/Red Black (6000-12000) PN 5633115 PN 7043199 PN 7041782 SPORTSMAN 450 HD 2X4 SPORTSMAN 450 HD 2X4 Maximum Weight Capacity 485 lbs.
  • Page 146 1200 +/- 50 Spark Plug Type / Gap 5924 / 0.76-0.92 mm Lubrication System Wet Sump Driving System Type Automatic PVT (POLARIS Variable Transmission) Front Suspension MacPherson strut with 8.2" (21 cm) travel Rear Suspension Linear rate with 9.5" (24 cm) travel...
  • Page 147 SPECIFICATIONS SPORTSMAN 450 HD 2X4 Taillights 8.26 watts Brake Light 26.9 watts Instrument Cluster CLUTCHING DRIVEN DRIVE CLUTCH ALTITUDE SHIFT WEIGHT CLUTCH SPRING SPRING 0-1800 25–48 Red/Blue Black (0-6000) PN 5633217 PN 7043372 PN 7041782 Meters (Feet) 1800-3700 28–36 Blue/Red Black (6000-12000) PN 5633115...
  • Page 148 1200 +/- 50 Spark Plug Type / Gap 5924 / 0.76-0.92 mm Lubrication System Wet Sump Driving System Type Automatic PVT (POLARIS Variable Transmission) Front Suspension MacPherson strut with 8.2" (21 cm) travel Rear Suspension Linear rate with 9.5" (24 cm) travel...
  • Page 149 SPECIFICATIONS SPORTSMAN 450 UTILITY EDITION Tires/Pressure, Front 24x8-12 / 7 psi (48.3 kPa) Tires/Pressure, Rear 24x10-12 / 7 psi (48.3 kPa) Brakes, Front/Rear Single-Control Hydraulic Disc Brakes, Auxiliary Foot-Activated Hydraulic Disc Brake, Parking Hydraulic lock, all wheel Headlight 1 Single Beam on Headlight Pod (50 watt) 2 Single Beam on Bumper (50 watt) Taillights 8.26 watts...
  • Page 150 SPECIFICATIONS SPORTSMAN 570 / 570 EPS / 570 SP Transmission Oil Capacity 32 oz. (948 ml) Front Rack/Storage Box Capacity 90 lbs. (40.8 kg) Rear Rack Capacity 180 lbs. (81.6 kg) Receiver Hitch Tongue Capacity 120 lbs. (55 kg)* (570/570 EPS) 150 lbs.
  • Page 151 SPECIFICATIONS SPORTSMAN 570 / 570 EPS / 570 SP Lubrication System Wet Sump Driving System Type Automatic PVT (POLARIS Variable Transmission) Front Suspension MacPherson strut with 8.2" (21 cm) travel (570/ 570 EPS) Double A-Arm with 8.2" (21 cm) travel (570 SP) Rear Suspension Linear rate with 9.5"...
  • Page 152 SPECIFICATIONS CLUTCHING DRIVE DRIVEN SHIFT ALTITUDE CLUTCH CLUTCH HELIX* WEIGHT SPRING SPRING 0-1800 25-52G Black EBS Black (0-6000) PN 5632409 PN 7043594 PN 7044505 PN 3235784 Meters (Feet) Non-EBS 1800-3700 25-48 Black Non-EBS (6000-12000) PN 5633217 PN 7043594 PN 5132344 PN 3234451 *EBS models require no helix/spring adjustment SPORTSMAN 570 HD...
  • Page 153 1200 +/- 50 Spark Plug Type / Gap MR7F / 0.7-0.8 mm Lubrication System Wet Sump Driving System Type Automatic PVT (POLARIS Variable Transmission) Front Suspension MacPherson strut with 8.2" (21 cm) travel Rear Suspension Linear rate with 9.5" (24 cm) travel...
  • Page 154 SPECIFICATIONS SPORTSMAN 570 HD 2 Single Beam on Bumper (50 watt) Taillights 8.26 watts Brake Light 26.9 watts Instrument Cluster * Based on EU Directive 76/432/EC CLUTCHING DRIVE DRIVEN SHIFT ALTITUDE CLUTCH CLUTCH HELIX* WEIGHT SPRING SPRING 0-1800 25-52G Black EBS Black (0-6000) PN 5632409...
  • Page 155 1200 +/- 50 Spark Plug Type / Gap MR7F / 0.7-0.8 mm Lubrication System Wet Sump Driving System Type Automatic PVT (POLARIS Variable Transmission) Front Suspension MacPherson strut with 8.2" (21 cm) travel Rear Suspension Linear rate with 9.5" (24 cm) travel...
  • Page 156 SPECIFICATIONS SPORTSMAN 570 UTILITY EDITION Tires/Pressure, Front 25x8-12 / 7 psi (48.3 kPa) Tires/Pressure, Rear 25x10-12 / 7 psi (48.3 kPa) Brakes, Front/Rear Single-Control Hydraulic Disc Brakes, Auxiliary Foot-Activated Hydraulic Disc Brake, Parking Hydraulic lock, all wheel Headlight 1 Single Beam on Headlight Pod (50 watt) 2 Single Beam on Bumper (50 watt) Taillights 8.26 watts...
  • Page 157 SPECIFICATIONS SPORTSMAN TOURING 570 / 570 EPS / 570 SP Rear Gearcase Oil Capacity 7.1 oz. (210 ml) Demand Drive Fluid Capacity 9 oz. (265 ml) Transmission Oil Capacity 32 oz. (948 ml) Front Rack/Storage Box Capacity 90 lbs. (40.8 kg) Rear Rack Capacity 180 lbs.
  • Page 158 Spark Plug Type / Gap MR7F / 0.7-0.8 mm Lubrication System Wet Sump Driving System Type Automatic PVT (POLARIS Variable Transmission) Front Suspension MacPherson strut with 8.2" (21 cm) travel (570/ 570 EPS) Double A-Arm with 8.2" (21 cm) travel (570 SP) Rear Suspension Linear rate with 9.5"...
  • Page 159 SPECIFICATIONS CLUTCHING DRIVE DRIVEN SHIFT ALTITUDE CLUTCH CLUTCH HELIX* WEIGHT SPRING SPRING 0-1800 25-52G Black EBS Black (0-6000) PN 5632409 PN 7043594 PN 7044505 PN 3235784 Meters (Feet) 1800- 3700 25-48 Black Non-EBS Red Non-EBS (6000- PN 5633217 PN 7043594 PN 3234451 PN 5132344 12000)
  • Page 160 1200 +/- 50 Spark Plug Type / Gap MR7F / 0.7-0.8 mm Lubrication System Wet Sump Driving System Type Automatic PVT (POLARIS Variable Transmission) Front Suspension MacPherson strut with 8.2" (21 cm) travel Rear Suspension Linear rate with 9.5" (24 cm) travel...
  • Page 161 SPECIFICATIONS SPORTSMAN X2 570 EPS 2 Single Beam on Bumper (50 watt) Taillights 8.26 watts Brake Light 26.9 watts Instrument Cluster * Based on EU Directive 76/432/EC CLUTCHING DRIVE DRIVEN SHIFT ALTITUDE CLUTCH CLUTCH HELIX* WEIGHT SPRING SPRING 0-1800 25-52G Black EBS Black (0-6000)
  • Page 162 1200 +/- 50 Spark Plug Type / Gap MR7F / 0.7-0.8 mm Lubrication System Wet Sump Driving System Type Automatic PVT (POLARIS Variable Transmission) Front Suspension MacPherson strut with 8.2" (21 cm) travel Rear Suspension Linear rate with 9.5" (24 cm) travel...
  • Page 163 SPECIFICATIONS UTE 570 Tires/Pressure, Front 25x8-12 / 7 psi (48.3 kPa) Tires/Pressure, Rear 25x12.5-12 / 7 psi (48.3 kPa) Brakes, Front/Rear Single-Control Hydraulic Disc Brakes, Auxiliary Foot-Activated Hydraulic Disc Brake, Parking Hydraulic lock, all wheel Headlight 1 Single Beam on Headlight Pod (50 watt) 2 Single Beam on Bumper (50 watt) Taillights 8.26 watts...
  • Page 164 SPECIFICATIONS SPORTSMAN® 6X6 570 Demand Drive Fluid Capacity 9 oz. (265 ml) Transmission Oil Capacity 33.8 oz. (1000 ml) Front Rack/Storage Box Capacity 90 lbs. (40.8 kg) Rear Rack Capacity 180 lbs. (81 kg) Cargo Box Capacity 800 lbs. (362 kg) Hitch Tongue Weight 150 lbs.
  • Page 165 SPECIFICATIONS SPORTSMAN® 6X6 570 Driving System Type Automatic PVT (POLARIS Variable Transmission) Front Suspension MacPherson strut with 8.2" (21 cm) travel Rear Suspension Linear rate with 9.5" (24 cm) travel Transmission H/L/N/R/P Gear Reduction, Low 23.91:1 Gear Reduction, Reverse 21.74:1 Gear Reduction, Forward 9.75:1...

  • Page 167: Polaris Products

    Dielectric Grease (Nyogel™) — 2871329 12 oz bottle (12) Carbon Clean 2871326 16 oz (12) 2870652 Fuel Stabilizer 2.5 gal (2) 2872280 DOT 4 Brake Fluid — 2872189 Loctite™ 565 Thread Sealant — 2871956 POLARIS Battery Tender™ — 2859044 Charger...

  • Page 169: Troubleshooting

    Your dealer can assist. Check for fouled plug or foreign material in gas tank or fuel lines. Poor engine performance Your POLARIS dealer can assist. Slippage from failure to warm Always warm up the belt by operating below 30 mph for one mile up belt (5 miles or more when temperature is below freezing).
  • Page 170 TROUBLESHOOTING ENGINE DOESN'T TURN OVER POSSIBLE CAUSE SOLUTION Low battery voltage Recharge the battery to 12.8 VDC Loose battery connections Check all connections and tighten Loose solenoid connections Check all connections and tighten Loose electronic control box Inspect, clean, reinstall connectors connections ENGINE TURNS OVER, FAILS TO START POSSIBLE CAUSE...
  • Page 171 TROUBLESHOOTING POSSIBLE CAUSE SOLUTION Mechanical failure Your authorized dealer can assist Loose ignition Check all connections and tighten connections Water present in fuel Replace with fresh recommended fuel ENGINE PINGS OR KNOCKS POSSIBLE CAUSE SOLUTION Poor quality or low octane fuel Replace with recommended fuel Incorrect spark plug gap or Set gap to specs or replace plug...
  • Page 172 TROUBLESHOOTING ENGINE STOPS OR LOSES POWER POSSIBLE CAUSE SOLUTION Out of fuel Refuel Kinked or plugged fuel vent Inspect and replace line Water is present in fuel Replace with new fuel Fouled or defective spark plug Inspect, clean and/or replace spark plug Worn or defective spark plug Your authorized dealer can assist wires...

  • Page 173: Warranty

    REGISTRATION At the time of sale, the Warranty Registration Form must be completed by your dealer and submitted to POLARIS within ten days of purchase. Upon receipt of this registration, POLARIS will record the registration for warranty. No verification of registration will be sent to the purchaser as the copy of the Warranty Registration Form will be your proof of warranty coverage.
  • Page 174 WARRANTY COVERAGE AND EXCLUSIONS LIMITATIONS OF WARRANTIES AND REMEDIES This POLARIS limited warranty excludes any failures that are not caused by a defect in material or workmanship. THIS WARRANTY DOES NOT COVER CLAIMS OF DEFECTIVE DESIGN. This warranty also does not cover acts of God, accidental damage, normal wear and tear, abuse or improper handling.
  • Page 175 MATERIALS, COMPONENTS, OR PRODUCTS. THE REMEDIES SET FORTH IN THIS WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON FOR BREACH OF THIS WARRANTY. POLARIS SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY DESCRIPTION, WHETHER ARISING OUT OF EXPRESS OR IMPLIED WARRANTY OR ANY OTHER CONTRACT, NEGLIGENCE, OR OTHER TORT OR OTHERWISE.
  • Page 176 IF YOU PURCHASE FROM A PRIVATE PARTY: If you purchase a POLARIS product from a private party, to be kept and used outside of the country in which the product was originally purchased, all warranty coverage will be denied. You must nonetheless register your product under your name and address with a local POLARIS dealer in your country to ensure that you receive safety information and notices regarding your product.
  • Page 177 IS SOLD OUTSIDE THE COUNTRY OF THE SELLING DEALER'S AUTHORIZED LOCATION. This policy does not apply to products that have received authorization for export from POLARIS. Dealers may not give authorization for export. You should consult an authorized dealer to determine this product's warranty or service coverage if you have any questions.
  • Page 178 U.S.A. EPA EMISSIONS LIMITED WARRANTY This emissions limited warranty is in addition to the POLARIS standard limited warranty for your vehicle. POLARIS Industries Inc. warrants that at the time it is first purchased, this emissions-certified vehicle is designed, built and equipped so it conforms with applicable U.S.
  • Page 179 The exclusive remedy for breach of this limited warranty shall be, at the exclusive option of POLARIS, repair or replacement of any defective materials, components or products. THE...
  • Page 180 WARRANTY Owners are responsible for performing the scheduled maintenance identified in the owner's manual. POLARIS may deny warranty claims for failures that have been caused by the owner's or operator's improper maintenance or use, by accidents for which POLARIS has no responsibility, or by acts of God.

  • Page 181: Maintenance Log

    MAINTENANCE LOG MAINTENANCE LOG MAINTENANCE LOG Use the following chart to record periodic maintenance. DATE MILES (KM) TECHNICIAN SERVICE PERFORMED / OR HOURS COMMENTS...
  • Page 183 2X4 Mode ....... . 48 2X4 Mode (Utility Edition and Camber and Caster.
  • Page 184 Engine Stop Switch ....38 Headlight Lamp Replacement ..122 Engine Stopping......84 Headlight Switch .
  • Page 185 Physical Skills......20 Polaris Products ..... . 165 Polishing the Vehicle .
  • Page 186 Shock Loading the Winch ... . 99 Turning Improperly..... 15 Side Panel Removal.
  • Page 188 • (Type II / 2-Up ATV only) make sure passenger reads and understands all safety labels READ OWNER'S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS. For your nearest Polaris dealer, call 1-800-POLARIS (765-2747) or visit www.polaris.com Polaris Industries Inc. 2100 Highway 55 Medina, MN 55340 Part No.

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