Polaris Sportsman 700 Efi 2005 Service Manual page 67

700/800 EFI ENGINE SERVICE DATA
Cylinder / Piston / Connecting Rod
Cylinder Surface warpage limit
(mating with cylinder head)
Cylinder bore
Taper limit
Out of round limit
Piston clearance
Boring limit
Lifter Outer Diameter
Block Bore
Piston
Standard inner diameter of piston pin
bore
Piston Pin
Outer diameter
Standard clearance-piston pin to pin
bore
Degree of fit
EFI Engine No.
0.004" (0.10 mm)
Std 3.1495" (80 mm)
0.00031" (0.008 mm)
0.00030" (0.0075 mm)
Std .040" ± .015"
(.041 ± .016 mm)
N/A
Std 0.84245" ± 0.00025"
(21.39 8± 0.00635 mm)
Std 0.8438" ± 0.00062"
(21.4322 ± 0.0157 mm)
Std 3.1477"± .000121"
(79.954± .003mm)
0.78789" ± .00009I
(20.0125 ± 0.003 mm)
0.7874" -- 0.7872"
(20 -- 19.995 mm)
0.00059" ± 0.0002"
(0.015 ± 0.005 mm)
Piston pin must be a push
(by hand) fit at 68° F (20°
C)
EH680OLE
Same
Same
Same
Same
Same
N/A
Same
Same
3.14803" ± .00028I
(79.960 ± .007 mm)
0.70902" ± .00012I
(18.009 ± 0.003 mm)
0.70866" -- 0.70846"
(18 -- 17.995 mm)
0.00047" ± 0.00024"
(0.012 ± 0.006 mm)
Same
ENGINE
EFI Engine No.
EH780OLE
3.13