Suzuki RM-Z250 Owner's Manual page 114

4-34 DISASSEMBLY AND ASSEMBLY
INSPECTION
Drive Plate
• Measure the drive plate thickness.
 Drive plate thickness
Service Limit: 2.42 mm (0.095 in)
 09900-20101: Vernier calipers
• Inspect the drive plates for wear, distortion and discoloration.
• If the drive plate thickness is found to have reached the limit,
replace it with a new one.
• Measure the drive plate claw width.
• Replace the drive plates found to have worn down to the limit.
 Drive plate claw width
Service Limit: 13.05 mm (0.514 in)
 09900-20101: Vernier calipers
Driven Plate
• Measure the driven plate distortion.
 Driven plate distortion
Service Limit: 0.10 mm (0.004 in)
 09900-20803: Thickness gauge
• Inspect the driven plates for wear and discoloration.
• Replace driven plates which exceed the limit.
Clutch Spring
• Measure the clutch spring free length.
• Replace all the springs if any spring is not within the limit.
 Clutch spring free length
Service Limit: 48.2 mm (1.90 in)
 09900-20101: Vernier calipers
NOTE:
Replace five clutch springs together even if only one spring is
beyond the service limit.