Installation - Suzuki RM-Z250 Owner's Manual

INSTALLATION

Install the throttle body assembly in the reverse order of
removal. Pay attention to the following points:
• Connect the throttle pulling cable 1 and throttle returning
cable 2 to the pulley.
• Turn in each throttle cable adjuster fully and locate each outer
cable so that the clearance a is 0 – 1.5 mm (0 – 0.06 in).
• Tighten each lock-nut 3 to the specified torque.
 Cable adjuster lock-nut: 2.2 N·m (0.22 kgf-m, 1.60 lbf-ft)
• Fit the projection A on the throttle body in the depression of
the intake pipe.
• Position the throttle body clamps 4 correctly. (5-12)
• Install the condenser 5.
INSPECTION AFTER INSTALLATION
• Wiring harness, cable and hose routing (5-10 to -12)
• Fuel leakage
• Throttle cable play (2-22)
• Engine idle speed (2-25)
• TP sensor setting condition (4-48)
a 0 – 1.5 mm (0 – 0.06 in)
DISASSEMBLY AND ASSEMBLY 4-47