Table Of Contents - Honda 1984 Shadow VT700C Manual

Table of Contents

How To Use The Manual3
General Information4
General Safety4
Service Rules4
Model Identification5
Specifications6
Torque Values8
Tools10
Cable & Harness Routing12
Emission Control Systems16
Emission Control Information Label18
Vacuum Hose Routing Label (After '83 California Model)18
Lubrication Chart19
Lubrication - Service Information20
Lubrication - Specifications20
Lubrication - Torque Values21
Lubrication - Tools Needed21
Lubrication Troubleshooting21
Engine Oil Level22
Engine Oil & Filter Change22
Oil Pressure Check23
Oil Strainer & Oil Pump Removal23
Oil Strainer Cleaning24
Relief Valve Check25
Oil Pump Disassembly25
Oil Pump Assembly27
Oil Pump Installation28
Final Drive Oil Check And Change30
Control Cable Lubrication30
Lubrication Points Diagram31
Maintenance32
Table Of Contents32
Maintenance Schedule34
Engine34
Fuel Lines35
Fuel Filter35
Throttle Operation36
Carburetor Choke37
Air Cleaner38
Crankcase Breather38
Spark Plugs39
Ignition System Maintenance39
Carburetor Synchronization40
Carburetor Idle Speed41
Radiator Coolant41
Radiator Core42
Cooling System Hoses & Connections42
Cylinder Compression42
Evaporating Emission Control System (After '83: California Model Only)43
Battery Maintenance44
Brake Fluid44
Brake Pad Wear45
Brake Shoe Inspection45
Brake System45
Brake Pedal Height45
Brake Pedal Free Play46
Brake Light Switch47
Headlight Aim47
Clutch Check47
Side Stand48
Suspension Check48
Wheels49
Recommended Tires And Pressures49
Steering Head Bearings50
Nuts, Bolts, Fasteners50
Fuel System Diagram51
Fuel System Service Information52
Fuel System - Tools Needed52
Fuel System Specifications52
Fuel System Troubleshooting53
Carburetor Removal54
Vacuum Chamber Removal55
Vacuum Chamber Installation56
Float Chamber Removal57
Float Level57
Float And Jets57
Pilot Screw Removal59
Pilot Screw Installation60
Carburetor Separation60
Carburetor Assembly61
Carburetor Installation62
Pilot Screw Adjustment63
Idle Drop Procedure (Usa Only)63
Air Cut Valve64
Fuel Tank64
Auxiliary Fuel Tank65
Air Cleaner Case65
Crankcase Ventilation System65
Fuel Pump66
High Altitude Adjustment (Usa Only)66
Purge Control Valve Inspection (California Model)68
Engine Removal/Installation - Diagram69
Engine Removal/Installation - Service Information70
Engine Removal/Installation - Specifications70
Engine Removal71
Engine Installation75
Cooling System Diagram76
Cooling System Service Information77
Cooling System Specifications77
Cooling System Troubleshooting77
Cooling System Testing78
Coolant78
Radiator Cap Inspection78
Coolant Replacement79
Thermostat Removal80
Thermostat Inspection81
Thermostat Installation81
Radiator/Cooling Fan Removal82
Radiator/Cooling Fan Disassembly83
Radiator Inspection84
Radiator/Cooling Fan Assembly84
Radiator/Cooling Fan Installation85
Water Pump86
Mechanical Seal Inspection86
Water Pump Removal86
Water Pump Inspection87
Water Pump Installation87
Clutch Diagram89
Clutch Service Information91
Clutch Specifications91
Clutch - Tools Needed91
Clutch Troubleshooting92
Clutch Fluid Replacement/Air Bleeding93
Clutch Fluid Draining93
Clutch Fluid Filling93
Air Bleeding93
Clutch Master Cylinder Disassembly94
Clutch Master Cylinder I.d. Inspection95
Master Piston O.d. Inspection95
Master Piston O.d. Assembly96
Clutch Slave Cylinder Disassembly97
Piston O.d. Inspection98
Cylinder I.d. Inspection98
Clutch Slave Cylinder Assembly99
Clutch Disassembly100
Clutch Inspection102
Clutch Spring102
Clutch Disc102
Clutch Plate102
One Way Clutch Inspection103
Clutch Outer Inspection105
Clutch Outer Guide106
Clutch Assembly106
Primary Gear Removal112
Primary Gear Installation112
Alternator/Starter Clutch Diagram113
Alternator/Starter Clutch - Service Information114
Alternator/Starter Clutch Specifications114
Alternator/Starter Clutch Torque Value114
Alternator/Starter Clutch - Tools Needed114
Flywheel Removal115
Starter Clutch Disassembly116
Starter Clutch Inspection116
Starter Clutch Assembly117
Flywheel Installation118
Stator Installation118
Gearshift Linkage Diagram120
Gearshift Linkage - Service Information121
Gearshift Linkage Troubleshooting121
Gearshift Linkage Removal122
Gearshift Linkage Installation124
Cylinder Head/Valve Diagram127
Cylinder Head/Valve - Service Information128
Cylinder Head/Valve Specifications128
Cylinder Head/Valve Torque Values129
Cylinder Head/Valve Troubleshooting129
Cylinder Head Cover Removal130
Camshaft Removal131
Camshaft Holder/Cylinder Head Inspection132
Camshaft Runout133
Cam Lobe Height133
Cylinder Head Cover Disassembly134
Rocker Arm Shaft/Rocker Arm Inspection136
Assist Spring/Shaft Inspection136
Hydraulic Tappet136
Cylinder Head Removal137
Cylinder Head Disassembly137
Cylinder Head Inspection138
Valve Springs Inspection139
Valve Stem-To-Guide Clearance139
Valve Guide Replacement140
Valve Seat Inspection/Refacing141
Valve Seat Cutters142
Valve Seat Refacing142
Cylinder Head Assembly144
Cylinder Head Installation145
Camshaft Installation146
Cylinder Head Cover Assembly148
Hydraulic Tappet Shim Adjustment149
Cylinder Head Cover Installation150
Cylinder/Piston Diagram154
Cylinder/Piston - Service Information155
Cylinder/Piston Specifications155
Cylinder/Piston Troubleshooting156
Cylinder Removal157
Cylinder Inspection158
Piston Removal159
Piston/Piston Ring Inspection160
Piston Ring Installation161
Piston Installation163
Cylinder Installation163
Crankcase Diagram166
Crankcase Service Information167
Crankcase Diagram Torque Values167
Crankcase Diagram - Tools Needed167
Crankcase Separation168
Crankcase Assembly170
Crankshaft/Transmission Diagram173
Crankshaft/Transmission Service Information175
Crankshaft/Transmission Specifications175
Crankshaft/Transmission Torque Values176
Crankshaft/Transmission - Tools Needed176
Crankshaft/Transmission Troubleshooting176
Output Gear Case Removal177
Output Gear Case Installation177
Final Drive Shaft177
Crankshaft/Connecting Rod178
Cranshaft Removal178
Connecting Rod Removal178
Cranshaft Inspection179
Bearing Inspection180
Connecting Rod180
Main Bearings181
Bering Selection181
Connecting Rod Bearing Inserts181
Main Bearing Inserts182
Main Bearing Installation184
Connecting Rod Installation184
Crankshaft Installation185
Transmission Removal185
Transmission Disassembly186
Transmission Inspection186
Transmission Assembly187
Countershaft188
Output Gear Assembly/Removal190
Output Drive Gear Damper Ass'y Removal190
Output Drive Gear Damper Ass'y Installation191
Spring Free Length192
Backlash Inspection192
Shaft Holder193
Output Drive Shaft Bearing Replacement194
Output Drive Gear Installation196
Ft·lb)197
Output Driven Gear Removal198
Output Driven Gear Bearing Replacement199
Output Driven Gear Installation201
Output Driven Gear Case Bearing Replacement202
Gear Tooth Contact Pattern Check203
Mm 07746203
Pilot, 17 Mm 07746203
To Install The Output Gear Case204
Shift Fork/Shift Drum205
Shift Fork Disassembly205
Gear Shift Drum And Shift Fork Inspection205
Shift Fork Assembly207
Crankcase Bearings Replacement207
Left Crankcase Bearings207
Remover Handle207
Remover Weight207
Right Crankcase Bearings208
Transmission Installation208
Attachment, 62 X 68 Mm 07746-0010500208
Drive Train Diagram210
Drive Train Service Information211
Drive Train Specifications211
Drive Train Torque Values211
Ft·lb) Ft·l B)211
Drive Train - Tools Needed212
Drive Train Troubleshooting212
Tools Special212
Attachment, 32 X 35 Mm 07746-00212
Final Drive Removal213
Drive Shaft Removal213
Drive Shaft Disassembly213
Drive Shaft Assembly214
Universal Joint Removal/Installation214
Final Drive Gear215
Ring Gear Removal215
Ring Gear Bearing Removal216
Case Cover Oil Seal Replacement216
Pinion Gear Removal216
Pinion Bearing Removal218
Pinion Retainer Oil Seal Replacement218
Case Bearing And Oil Seal Replacement219
Breather Hole Cleaning220
Pinion Gear Assembly220
Ring Gear Assembly221
Gear Tooth Contact Pattern Checking223
Backlash Check225
Pinion Joint Installation226
Final Drive Installation227
Kg·m228
Front Wheel/Suspension229
Front Wheel/Suspension Service Information230
Front Wheel/Suspension Specifications230
Front Wheel/Suspension Torque Values230
20 Ft·lbl230
Front Wheel/Suspension - Tools Needed231
Front Wheel/Suspension Troubleshooting231
Headlight Removal232
Case Removal/Installation232
Bracket Removal/Installation233
Bracket Disassembly/Assembly233
Ignition Switch Removal/Installation233
Ignition Switch Disassembly/Assembly234
Instruments235
Indicator Light Bulb Replacement235
Indicator Light Bulb Removal235
Indicator Light Bulb Disassembly236
Instruments Assembly/Installation237
Handlebars Removal238
Handlerbars Installation240
Front Wheel Removal242
Front Wheel Disassembly243
Wheel Bearing Inspection244
Wheel Inspection244
Axle Inspection245
Wheel Assembly245
Front Wheel Installation247
Front Forks Removal249
Front Forks Disassembly250
Front Fork Inspection252
Fork Spring Free Length252
Fork Tube/Fork Slider/Piston252
Fork Tube252
Bushing/Back-Up Ring253
Front Fork Assembly253
Front Fork Installation256
Steering Stem Removal257
Bottom Cone Race Replacement258
Ball Race Replacement258
Ball Race Installation259
Rear Wheel/Suspension/Brake Diagram261
Rear Wheel/Suspension/Brake Service Information262
Rear Wheel/Suspension/Brake Specifications262
Rear Wheel/Suspension/Brake Torque Values262
Rear Wheel/Suspension/Brake - Tools Needed262
N·m262
Attachment. 42262
Rear Wheel/Suspension/Brake Troubleshooting263
Rear Wheel Removal264
Rear Wheel Disassembly265
Rear Wheel Inspection265
Wheel Bearings266
Wheel Rim Runout266
Brake Drum I.d.266
Rear Wheel Assembly267
42 X 47 Mm 07746-0010300267
Rear Wheel Installation268
Rear Brake Panel269
Lining Thickness Inspection269
Rear Brake Panel Disassembly And Assembly269
Shock Absorber Removal271
Shock Absorber Disassembly271
Spring Free Length Check272
Shock Absorber Assembly272
Shock Absorber Installation273
Swingarm Removal274
Pivot To Bearing Replacement275
Swingarm Installation275
Hydraulic Brake Diagram277
Hydraulic Brake Service Information278
Hydraulic Brake Specifications278
Hydraulic Brake Torque Values278
Hydraulic Brake - Tools Needed278
Hydraulic Brake Troubleshooting279
Brake Fluid Replacement/Air Bleeding280
Brake Fluid Draining280
Brake Fluid Filling280
Brake Pad/Disc282
Pad Replacement282
Disc Thickness284
Brake Disc Warpage284
Master Cylinder Disassembly284
Master Cylinder Inspection285
Master Cylinder Assembly286
Brake Calipers Removal287
Brake Calipers Disassembly287
Piston Inspection288
Cylinder Check288
Hydraulic Brake Assembly289
Hydraulic Brake Installation289
Battery/Charging System Diagram290
Battery/Charging System Service Information291
Battery/Charging System Specifications291
Battery/Charging System Troubleshooting292
Battery Removal293
Testing Specific Gravity293
Battery Charging294
Charging System294
Current Test294
Stator Continuity Test295
Voltage Regulator/Rectifier Test295
Voltage Regulator Performance Test296
Ignition System Diagram297
Ignition System Service Information298
Ignition System Specifications298
Ignition System Troubleshooting299
Ignition Coil Removal300
Continuity Test300
Transistorized Ignition System301
Pulse Generator Test301
Pulse Generator Replacement301
Spark Unit302
Electric Starter Diagram303
Electric Starter Service Information304
Electric Starter Troubleshooting304
Starter Motor Removal305
Brush Inspection306
Commutator Inspection306
Field Coil Inspection307
Starter Motor Assembly/Installation307
Starter Relay Switch Inspection308
Clutch Diode Removal308
Clutch Diode Inspection309
Switches - Service Information310
Oil Pressure Switch311
Brake Light Switch Check311
Neutral/Od Switches312
Clutch Switch312
Handlebar Switches313
Headlight Hi-Low Switch313
Turn Signal Switch313
Horn Button313
Starter Button314
Engine Stop Switch314
Ignition Switch314
Low Fuel Warning Light315
Fuel Pump Switch315
Thermostat Switch316
Temperature Sensor316
Temperature Gauge318
Tachometer318
Wiring Diagram319
Technical Features322
The Honda V-Twin Engine323
Off-Set Dual-Pin Crankshaft324
Hydraulic Valve Adjuster System325
3 Valves/2 Spark Plugs328
One -Way Clutch System328
Power Flow Diagram329
Troubleshooting330
Engine Does Not Start Or Is Hard To Start330
Engine Lacks Power331
Poor Performance At Low And Idle Speeds332
Poor Performance At High Speed332
Poor Handling332
Noisy Tappet333