Assembly and Setup
3.
Install the Handlebar
Parts needed:
−
M8x1.25, 16mm Flat Head Screw - 2
−
5mm Hex Wrench
−
M8x1.25, 16mm Socket Set Screw - 1
−
4mm Hex Wrench
3A.
♦
Position the handlebar post in its upright position (numbers will be right
side up).
♦
Insert handlebar into the handlebar post. Secure assembly with the
M8x1.25, 16mm Flat Head Screws.
♦
Insert the set screw into the back side of the handlebar assembly. Torque all
fasteners to 60 in-lbs.
3B.
♦
Slide the handlebar post into the frame making sure the holes face the front of
the bike.
♦
Allow the post to go into the frame all the way in to level 1 and align the pop pin
so it snaps into the hole then tighten the pop pin and test for steadiness.
♦
Loosen the pop pin and raise the handlebar to its highest position number 10
and tighten the pop pin and test for steadiness.
4.
Install the Front Leg
Parts Needed:
−
Leg Assembly - 1
−
M10 x 1.5 x 60 mm Button Head Screw – 2
−
M10 x 1.5 x 65 mm Button Head Screw – 2
−
20mm Washer, Flat - 4
−
5mm Hex Wrench
♦
Have one person lift up the front of the bike frame and hold -or-
lift up the bike frame and wedge a block (i.e wood...something
that will not damage paint and frame)
♦
Inspect the bottom of the mounting area to make sure the RPM
cable is fully seated and secured in the bottom groove.
♦
While the front of the bike frame is suspended in the air, assem-
ble the front leg. Position the leg so the thicker end faces to-
wards the front of the bike. Install the 2 longer M10 bolts with
washers in the holes towards the front of the bike. Install the 2
shorter M10 bolts with washer in the holes towards the rear of
the bike.
♦
Tighten all screws/nuts securely using a torque wrench to 85
♦
Remove any materials used to hold the bike during assembly
12
Step 3A
Step 3B
lbs-in.
Step 4