Star Trac eSPINNER Installation Instructions Manual
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Star Trac eSPINNER Installation Instructions Manual

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Document:
Document Title: WI, eSPINNER, INSTALLATION
Document Number: 620-7924
Page Number: 1 of 29
Material:
n/a
Notes:
n/a
Approvals:
Originator
Print:
Approved By:
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Document Revision History:
REV
EFFECTIVE DATE
A
THE INFORMATION CONTAINED HEREIN IS PROPRIETARY AND CONFIDENTIAL TO UNISEN INC/STAR TRAC.
AND SHALL NOT BE USED OR DISCLOSED, IN WHOLE OR IN PART, WITHOUT FIRST OBTAINING THE WRIT-
TEN PERMISSION OF UNISEN, INC.
COVER PAGE FOR DOCUMENT CONTROL PURPOSES ONLY, NOT TO BE PRINTED
Rev: A
Steve Kabbani
BY
07-29-09
HSK
STAR TRAC
14410 Myford Road
Irvine, CA 926060 USA
Sign:
Sign:
DESCRIPTION
DOCUMENT RELEASE
Date: 07-29-09
Date:
ECO NO.
12241
620-7924 Rev A

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  • Page 1 DOCUMENT RELEASE 12241 07-29-09 THE INFORMATION CONTAINED HEREIN IS PROPRIETARY AND CONFIDENTIAL TO UNISEN INC/STAR TRAC. AND SHALL NOT BE USED OR DISCLOSED, IN WHOLE OR IN PART, WITHOUT FIRST OBTAINING THE WRIT- TEN PERMISSION OF UNISEN, INC. COVER PAGE FOR DOCUMENT CONTROL PURPOSES ONLY, NOT TO BE PRINTED...
  • Page 2 STAR TRAC 14410 Myford Road Irvine, CA 926060 USA WORK INSTRUCTIONS, eSPINNER INSTALLATION 620-7924 Rev A...

  • Page 3: Tools Required

    • Copyright 2008. Star Trac by Unisen, Inc. Star Trac Fitness, Star Trac®, and the Star Trac Logo are registered trademarks of Unisen Inc. All rights reserved, including those to reproduce this book or parts thereof in any form without first obtaining written permission from Star Trac.

  • Page 4: Unpacking Instructions

    UNPACKING INSTRUCTIONS Step 1. Step 2. Arrange the assembly area so that the area is free Open the carton first at the top and bottom. Use from objects that could potentially damage the scissors or a knife to cut the tape. parts.
  • Page 5 Step 5. Step 6. Arrange the unpacking area so that the area is Remove box 1 containing assembly parts. free from objects that could potentially damage unpacked components. Step 8. Step 7. Remove box 2 containing assembly parts. Remove foam insert 1. 620-7924 Rev A...
  • Page 6 Step 9. Step 10. Remove foam insert 2. Remove foam insert 3. Step 12. Step 11. Remove foam insert 5. Remove foam insert 4. 620-7924 Rev A...
  • Page 7 Step 13. Step 14. Remove plastic protector. Position the main frame assembly upright and verify that the assembly area is free from objects that could potentially damage the bike. Step 15. Step 16. Locate the Carton containing the console. Use scissors or a knife to cut the tape. Place the carton in an area that is free from ob- jects that could potentially damage the parts .
  • Page 8 Step 17. Step 18. Remove components from inside the carton and Verify that Carton 2 Console contains: remove the foam. 1. Main Console 2. Manual 3. 5/16X18X.75” Philips Pan Head Screw X 4 4. Power Cord X 1 5. Hex Wrench “3/16” Step 19.
  • Page 9 Step 21. Verify that the Spare Kit contains: 1. Pedal strap 2. Spare Brake Pad 620-7924 Rev A...

  • Page 10: Assembly Instructions

    ASSEMBLY INSTRUCTIONS Step 22. Step 23. Locate the Rear Leg Assembly in the mating posi- Locate (2) M10X60mm Button Head Screws. Pre- tion under the frame. install a 10mm Flat Washer onto each Button Head Screw. Step 24. Step 25. Secure the Rear Leg Assembly to the frame using Hand-install (1) Flat Washer and then (1) (2) M10X55mm Button Head Screws with 10mm...
  • Page 11 Step 26. Step 27. Utilizing a 5mm Hex Wrench and a Multi Wrench Repeat steps 23 through 26 using (2) tighten the nuts onto the screws. M10X1.5X65mm Button Head Screws, for the two forward mounting locations. Note: Utilize a torque wrench to tighten all hard- ware to 85 lbs-in.

  • Page 12: Step

    Step 30. Step 31. Hand-install (2) M10X1.5X60mm Button Head Utilizing a 5mm Hex Wrench tighten all Button Screws each through (1) 20mm Flat Washer in Head Screws. the rear mounting holes to secure the Front Leg Assembly to the Frame. Note: Utilize a torque wrench to tighten all Hand-install (2) M10X1.5X65mm Button Head screws to 85 lbs-in.

  • Page 13: Step

    Step 34. Step 35. Hand-install the M10X1.5X45mm Button Head Utilizing a 5mm Hex Wrench secure the Screw into the mating hole on the Frame. M10X1.5X45mm Button Head Screw onto the Frame. Repeat steps 32 through 35 to install the Note: Utilize a torque wrench to tighten screws to second Transport Wheel to the right side of the 85 lbs-in.

  • Page 14: Step

    Step 38. Step 39. Grab the Handlebar Post and install it onto Handlebar. Locate the parts listed below: 1. 5mm Hex Wrench X 1 2. 4mm Hex Wrench X 1 3. M8X1.25, 16mm Flat Head Screw X 2 4. M8X1.25, 16mm Socket Set Screw X 1 Step 40.

  • Page 15: Step

    Step 42. Step 43. 1. Loosen the Pop Pin and pull Pop Pin away from Grab the set of pedals. The right pedal shaft is Handlebar Post Frame. marked by letter and the left pedal shaft is 2. Insert Handlebar Post into Frame Handlebar marked by the letter L.

  • Page 16: Step

    Step 46. Step 47. 1. Loosen the Pop Pin and then pull it away from 1. Lower Seat Post to the lowest level. the frame Seat Post. 2. Let Pop Pin engage the mating hole on the 2. Install Seat Post into Frame Seat Post. Seat Post.

  • Page 17: Step

    Step 51. Step 50. When indicator (highlighted by the left side arrow) Pull the locking pin up while moving Seat Slider points to a value within the 0 and 9 range release into position. the pin as highlighted by the right side arrow. Step 52.

  • Page 18: Step

    Step 54. Step 55. Locate the Console Support Tube. Install Console Support Sleeve onto Console Sup- port Tube. Step 56. Step 57. Grab the console and locate the 3 cords from the Note: It is necessary to utilize two installers back of the console.

  • Page 19: Step

    Step 58. Step 59. Locate the tool and parts listed below: While taking adequate care so that the cords will 1. 3/16 Allen Wrench X 1 not be trapped or pinched between the Console 2. 5/16 X 18 Pan Head Screws X 4 Tube Plate and the Console, align the Console Plate to the Console.
  • Page 20 Step 63. Step 62. Utilize a 7/16” Open Wrench to hold the connector Grab the coax cable coming from the Frame end on the Console Support Tube side while using the and the coax cable coming from the Console Sup- second 7/16”...
  • Page 21 Step 67. Step 66. Using a cutter, cut and remove the unused por- Utilize (6) tie straps to adequately harness the tion of tie straps. wires. Step 68. Step 69. Use an Open End Wrench to temporarily remove Manage the wires on the Console Post end by in- the Pop Pin installed to the Frame Console Post.
  • Page 22 Step 70. Step 71. Manage the wires on the Frame end by inserting Reinstall Pop Pin into the Frame Console Post. the bundle of cords inside the Frame. Note: Take proper care not to damage cords. Step 72. Step 73. 1.
  • Page 23 FUNCTIONAL TEST Step 76. Step 75. 1. Loosen the Pop Pin. Verify that the bike is placed on a flat surface. 2. Lift the Seat Post all the way up and verify Next, adequately stabilize the bike by adjusting that the Pop Pin engages mating holes each leveling feet.

  • Page 24: Step

    Step 79. Step 80. 1. Loosen the Pop Pin and pull it away from the 1. Lower Handlebar Post all the way down and frame. allow Pop Pin engage the corresponding mat- 2. Lift the Handlebar Post all the way up and ver- ing hole on the Handlebar Post.

  • Page 25: Step

    Step 83. Step 84. Test bike operation. Push down the Resistance Knob (brake) to ensure •Mount the bike. that Flywheel stops abruptly • Turn Resistance Knob in the counterclockwise direction to reduce brake resistance as indicated by the “-” sign. •...

  • Page 26: Step

    Step 87. Step 88. 1. Lower the Console Post all the way down. Check the bike for steadiness. 2. Allow Pop Pin engage the corresponding mat- ing hole on the Console Post. Tighten Pop Pin. Step 90. Step 89. Plug the Power Cord to the corresponding power Plug the Power Cord to the IEC connector.

  • Page 27: Step

    Step 91. Step 92. Turn the switch on. And Visually inspect the unit. If connecting TV, install coax cable and tighten with 7/16 wrench. Note: For all questions regarding Calibration and other settings please refer to the User’s Manual. 620-7924 Rev A...
  • Page 28 15. Using a chest strap or wireless heart rate simulator, verify heart rate is recording properly. 16. While computer is running, test ride a workout to verify cadence is picking up properly. For technical assistance call Star Trac Customer Service: 1 800 503 1221 620-7924 Rev A...
  • Page 29 STAR TRAC 14410 Myford Road Irvine, California 92606 Telephone: (800) 228-6635, (714) 669-1660 Fax: (714) 508-3303 http://www.startrac.com 620-7924 Rev A...

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