Roland VersaCamm SP-540V Service Notes page 46

3 Replacement of Main Parts
The necessary adjustments after the replacement of each part, and the referential time for each work are
described as follows.
HEAD REPLACEMENT :
1. THERMISTER CHECK
2. HEAD ALIGNMENT
3. HEAD INFORMATION CLEAR
4. CAP HEIGHT CHECK *9
5. TOOL / CROP MARK POSITION ADJUSTMENT
< Total Time : 77min. >
TOOL CARRIAGE REPLACEMENT : 15 min
1. LIMIT & CUT DOWN POSITION ADJUSTMENT
2. TOOL HEIGHT ADJUSTMENT
3. TOOL PRESSURE ADJUSTMENT
4. CROP MARK SENSOR ADJUSTMENT
5. TOOL / CROP MARK POSITION ADJUSTMENT
6. PRINT/CUT POSITION ADJUSTMENT
< Total Time : 67min. >
CAP TOP REPLACEMENT : 10 min. (2pcs.)
1. CAP HEIGHT CHECK *9
< Total Time : 12min. >
CARRIAGE MOTOR REPLACEMENT : 20 min
1. SERVO LOCK CHECK
2. AGING
3. MOTOR HOURS CLEAR
< Total Time : 25min. >
PUMP REPLACEMENT : 15 min.
1. PUMP TIMES CLEAR
< Total Time : 15min. >
MAIN BOARD REPLACEMENT : 12 min.
1. DIP SW SETTING
2. BATTERY INSTALLATION
3. FIRMWARE INSTALLATION
4. SYSTEM PARAMETER INITIALIZE
5. HEAD RANK SETTING
6. SERIAL NUMBER INPUT *1
7. CAP & WIPER CHECK *2
8. CAP HEIGHT ADJUSTMENT
9. SENSOR CHECK
10. LIMIT & CUT DOWN POSITION INITIALIZE
11. LINEAR ENCODER SETUP
12. TOOL PRESSURE ADJUSTMENT
13. INK TYPE SETTING
14. HEAD ALIGNMENT
15. CALIBRATION
16. CROP MARK SENSOR ADJUSTMENT
17. TOOL / CROP MARK POSITION ADJUSTMENT
18. PRINT / CUT POSITION ADJUSTMENT
< Total Time : 102min. >
CUTTING CARRIAGE BOARD REPLACEMENT : 7min.
1. TOOL UP/DOWN CHECK *3
2. PINCH ROLLER SENSOR CHECK
3. CROP MARK SENSOR ADJUSTMENT
4. TOOL / CROP MARK POSITION ADJUSTMENT
5. PRINT / CUT POSITION ADJUSTMENT
< Total Time : 33min. >
CARRIAGE BOARD REPLACEMENT : 15min.
1. THERMISTER CHECK
2. LINEAR ENCODER SETUP
<Total Time : 25min.>
PANEL BOARD REPLACEMENT : 7min.
1. LCD/LED//BUZ CHECK
2. KEY CHECK *4
< Total Time : 10min. >
*1 Input the serial number in the [SERVICE MENU] > [SERIAL NO.].
*2 It can be performed in the [SERVICE MENU] > [CAP&WIPER CHECK].
*3 It can be performed in the [SERVICE MENU] > [FORCE ADJUST].
*4 It can be performed in the [SERVICE MENU] > [KEY CHECK].
20min. (1 Head)
Adj. Time : 57 min
Adj. Time : 52 min
Adj. Time : 2min.
Adj. Time : 5min.
Adj. Time : 90min.
Adj. Time : 26min.
Adj. Time : 10min.
Adj. Time : 3min.
SERVO BOARD REPLACEMENT : 12min.
1. SENSOR CHECK *5
(INK CARTRIDGE SENSOR, INK EMPTY SENSOR and
PINCH ROLLER SENSOR)
2. CAP & WIPER CHECK *2
3. FAN CHECK *6
4. PUMP CHECK *7
5. AGING
6. TOOL PRESSURE ADJUSTMENT
7. CROP MARK SENSOR ADJUSTMENT
8. TOOL / CROP MARK POSITION ADJUSTMENT
9. PRINT / CUT POSITION ADJUSTMENT
< Total Time : 52min. >
HEATER POWER BOARD REPLACEMENT : 10min.
1. HEATER CHECK *8
< Total Time : 13min. >
HEATER CONTROL BOARD REPLACEMENT : 5min.
1. HEATER CHECK *8
< Total Time : 8min. >
JUNCTION BOARD 1 REPLACEMENT : 10min.
1. SENSOR CHECK *5
(HEAD LOCK SENSOR, LIMIT SENSOR, FRONT COVER SENSOR,
MAINTENANCE COVER SENSOR, SHEET LOAD SENSOR,
FRONT PAPER SENSOR, REAR PAPER SENSOR)
2. CAP & WIPER CHECK *2
3. FAN CHECK *6
4. SCAN MOTOR AGING
< Total Time : 18min. >
JUNCTION BOARD 2 REPLACEMENT : 5min.
1. SENSOR CHECK *5
(SHEET LOAD SENSOR, INK CARTRIDGE SENSOR, EMPTY SENSOR)
2. FEED MOTOR AGING
< Total Time : 8min. >
NETWORK BOARD REPLACEMENT : 9min.
1. FIRMWARE UPGRADE
2. IP ADDRESS SETTING
< Total Time : 16min. >
CARRIAGE WIRE REPLACEMENT : 45min.
1. WIRE TENSION ADJUSTMENT
2. LIMIT & CUT DOWN POSITION INITIALIZE
3. LINEAR ENCODER SETUP
4. CUTTING QUALITY CHECK
< Total Time : 63min. >
LINEAR ENCODER REPLACEMENT : 25min.
1. LINEAR ENCODER SETUP Adj. Time : 3min.
< Total Time : 28min. >
LINEAR SCALE REPLACEMENT : 20min.
1. LINEAR ENCODER SETUP Adj. Time : 3min.
< Total Time : 23min. >
CROP MARK SENSOR REPLACEMENT : 10min.
1. CROP MARK SENSOR ADJUSTMENT
2. TOOL / CROP MARK POSITION ADJUSTMENT
3. PRINT / CUT POSITION ADJUSTMENT
< Total Time : 35min. >
BATTERY REPLACEMENT : 7min.
1. BATTERY FLAG CLEAR
< Total Time : 7min. >
*5 It can be performed in the [SERVICE MENU] > [SENSOR CHECK].
*6 It can be performed in the [SERVICE MENU] > [FAN CHECK].
*7 It can be performed in the [SERVICE MENU] > [PUMP CHECK].
*8 It can be performed in the [SERVICE MENU] > [HEATER CHECK].
*9 It can be performed in the [SERVICE MENU] > [CAP ADJUST] >
[CHECK GAP].
3-1
Adj. Time : 40min.
Adj. Time : 3min.
Adj. Time : 3min.
Adj. Time : 8min.
Adj. Time : 3min.
Adj. Time : 7min.
Adj. Time : 18min.
Adj. Time : 25min.