Front Body Installation - Club Car 2008 Turf Maintenance And Service Manual

4
BODY AND TRIM
Front Body Removal, Continued:
5. Vehicles equipped with headlights: Disconnect the light wiring harness from the headlight assemblies.
6. Pull front body (12) from under trim (13) and remove from vehicle.
1
TYPICAL 2
PLACES
6
8

FRONT BODY INSTALLATION

1. Install front body (12) under trim (13), align holes and finger-tighten screws (14) holding front body
against frame (Figure 4-1, Page 4-4).
2. Install carriage bolts (15), washers (16), and lock nuts (17) onto front body trim. Tighten bolts to 11 ft-lb
(14.9 N·m). Tighten screws (14) to 20 in-lb (2.3 N·m). See following NOTE.
NOTE: If installing a new front body, two 5/16-inch holes must be drilled after the body has been placed on
the vehicle. Use the body trim (13) as a guide for drilling the holes.
3. Tighten screws (18) holding front body trim against front body to 17 in-lb (1.9 N·m).
4. Vehicles equipped with headlights: Reconnect the light wiring harness to the headlight assemblies.
Page 4-4 2008 Turf/Carryall Vehicle Maintenance and Service Manual
13
TYPICAL 2
14
PLACES
12
11
10
9
TURF 1 AND
CARRYALL 1
ONLY
Figure 4-1 Front Body Assembly
15
TYPICAL 2
PLACES
16
17
TYPICAL 2
PLACES
8
2
TURF 2, 6, CARRYALL 2,
9
3
2 PLUS AND 6
Front Body
TYPICAL 6
PLACES
18
19
TYPICAL 2
PLACES
3
4
5
TURF 2, 6, CARRYALL 2,
2 PLUS AND 6