Front Brake Cable Installation - Club Car 2008 Turf Maintenance And Service Manual

WHEEL BRAKE ASSEMBLIES

FRONT BRAKE CABLE INSTALLATION

1. Place brake cable through frame mounting hole behind equalizer and install E-clip (8) on cable housing
(Figure 6-36, Page 6-21).
2. Place brake cable clevis (6) on equalizer (18) and install the clevis pin (10) and new cotter pin (9).
3. Route cable towards the rear of vehicle and over to the driver-side I-beam and secure with wire ties so
that the brake cable does not touch the brake equalizer (Figure 6-37, Page 6-22).
• Turf 6 and Carryall 6 vehicles: The cable should also pass over the brake equalizer rods. On the Turf
6 and Carryall 6 gasoline vehicle, the cable should also pass over the accelerator rod.
• Turf 2, Carryall 2 and Carryall 2 Plus vehicles: The cable should pass over the inside I-beam
(Figure 6-37, Page 6-22).
4. Route cable along I-beam towards front of the vehicle and secure as shown (Figure 6-37, Page 6-22).
• Turf 2 and Carryall 2 electric and all Turf 6 and Carryall 6 vehicles: Route cable through hole in I-
beam crossmember.
5. Route brake cable between the shock support (8) and brake cable guide bracket (7) (Figure 6-35,
Page 6-20). Secure brake cable retainer clips (5) with a bolt (4) and nut (6).
6. Install brake cable through the front spindle brackets and install E-clip (1).
7. Install brake cable clevis onto brake lever arm and install clevis pin (3) and a new bow-tie pin (2).
8. Adjust brakes as described in this section for the appropriate vehicle.
FLOORBOARD
REMOVED FOR
CLARITY
Figure 6-36 Brake Equalizer
2008 Turf/Carryall Vehicle Maintenance and Service Manual
10
9
6
TYPICAL
2 PLACES
6
Front Brake Cables
8
Page 6-21