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Table of Contents
Related Manuals for Club Car Villager 2001
Summary of Contents for Club Car Villager 2001
- Page 1 Villager TransPorter 200 1 asoline ehicles Owner’ s Manual...
- Page 3 The System Warranty requires that you return your blow-by gases are led to the breather chamber engine to an authorized Club Car Dealer for • Fuel filter element remedy under warranty. Please read the warranty through the crankcase.
- Page 4 Please complete and return the warranty registration card included in this manual. Club Car is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual.
- Page 5 FOREWORD Thank you for choosing Club Car. You have chosen the finest transportation vehicle on the market; the vehi- cle most widely recognized as the industry leader in vehicle efficiency and long-lasting value. Please protect your investment and ensure that your Club Car transportation vehicle provides years of reliable, superior per- formance by filling out and returning your Warranty Registration Card (located between the last page and...
- Page 6 Safety signs like you see above may at first seem shocking, but their impact is mild compared with the reality of severe personal injury. Your safety and satisfaction are of the utmost importance to Club Car. That is why before operating the vehicle, we urge you to review the information in this manual.
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Page 7: Table Of Contents
TABLE OF CONTENTS Safety Details ..............General Warnings . -
Page 8: 2001 Transportation Gasoline Vehicle Owner's Manual
2001 Transportation Gasoline Vehicle Owner’s Manual... -
Page 9: Safety Details
Any operating or warning decals on the vehicle that are damaged, have been removed or cannot be easily read should be replaced immediately to avoid possible personal injury, property damage, or death. Contact your Club Car distributor/dealer. DANGER • A DANGER INDICATES AN IMMEDIATE HAZARD WHICH WILL RESULT IN SEVERE PERSONAL INJURY OR DEATH. -
Page 10: General Warnings
General Warnings GENERAL WARNINGS The safety procedures listed must be followed whenever the vehicle is being operated, repaired, or serviced. Other specific warnings appear throughout this manual and on the vehicle. DANGER • BATTERY VAPORS – FLAMMABLE! EXPLOSIVE! DO NOT SMOKE. KEEP SPARKS AND FLAMES AWAY FROM VEHICLE AND SERVICE AREA. -
Page 11: General Information
• ALWAYS HAVE THE VEHICLE SERIAL NUMBER AT HAND WHEN ORDERING PARTS OR MAKING INQUIRIES (FIGURE 2, PAGE 9) . SERIAL NUMBER DECAL Club Car SERIAL NUMBER This vehicle is covered by one or more of the F0101-123456 P O BOX 204658 following U.S. -
Page 12: Vehicle Feature Identification - Four-Passenger Villager Gasoline Vehicle
Vehicle Feature Identification FOUR-PASSENGER VILLAGER GASOLINE VEHICLE WARNING OPERATING INSTRUCTIONS ROLLOVER OR FALLING OFF MAY CAUSE DEATH. • Read Owner's Manual and safety warnings located on dash panel prior to driving. • Before using vehicle, read operating instructions. • Study and understand controls. •... -
Page 13: Warning
Vehicle Feature Identification FOUR-PASSENGER VILLAGER GASOLINE VEHICLE WARNING • GASOLINE EXPLOSION / FIRE. WARNING • CAN CAUSE SEVERE INJURY OR DEATH. • NO SMOKING, SPARKS, OR OPEN FLAME. CAN CAUSE SEVERE INJURY • STOP ENGINE, ALLOW TO COOL BEFORE REFUELING. •... -
Page 14: Vehicle Feature Identification - Six And Eight-Passenger Villager Vehicles (Front)
Vehicle Feature Identification SIX AND EIGHT-PASSENGER VILLAGER VEHICLES (FRONT) OPERATING INSTRUCTIONS • Read Owner's Manual and safety warnings located on dash panel prior to driving. • Study and understand controls. WARNING • To start engine: – Place shift lever in “N”– Neutral position. –... -
Page 15: Vehicle Feature Identification - Six-Passenger Villager Vehicle (Rear)
Vehicle Feature Identification SIX-PASSENGER VILLAGER VEHICLE (REAR) WARNING • GASOLINE EXPLOSION / FIRE. • CAN CAUSE SEVERE INJURY OR DEATH. • NO SMOKING, SPARKS, OR OPEN FLAME. • STOP ENGINE, ALLOW TO COOL BEFORE REFUELING. • TURN FUEL VALVE ( ) ON DURING OPERATION. -
Page 16: Vehicle Feature Identification - Eight-Passenger Villager Vehicle (Rear)
Vehicle Feature Identification EIGHT-PASSENGER VILLAGER VEHICLE (REAR) FORWARD/REVERSE HANDLE INGERSOLL-RAND CHOKE DECAL NEUTRAL LOCKOUT CAM (ON F/R SHIFTER INSIDE SEAT SUPPORT) FRAME GROUND WARNING DECAL (ON FRAME) WARNING WARNING Negative frame ground. Can cause severe injury. Excessive speed. Do not contact positive (+) battery post or cable to frame. Can cause severe injury or death. -
Page 17: Vehicle Feature Identification - Transporter Gasoline Vehicle (Front)
Vehicle Feature Identification TRANSPORTER GASOLINE VEHICLE (FRONT) OPERATING INSTRUCTIONS • Read Owner's Manual and safety warnings located on dash panel prior to driving. • Study and understand controls. • To start engine: – Place shift lever in “N”– Neutral position. WARNING –... -
Page 18: Vehicle Feature Identification - Transporter Gasoline Vehicle (Rear)
Vehicle Feature Identification TRANSPORTER GASOLINE VEHICLE (REAR) WARNING WARNING • GASOLINE EXPLOSION / FIRE. • CAN CAUSE SEVERE INJURY OR DEATH. WARNING Failure to follow these instructions • NO SMOKING, SPARKS, OR OPEN FLAME. can cause severe injury or death. •... -
Page 19: Pre-Operation Checklist
This same checklist should also be used in con- junction with the Periodic Service Schedule on page 29. Any problems should be corrected by your Club Car distributor/dealer or a trained technician only. See following WARNING. -
Page 20: Controls And Indicators
14-16 mph (23-26 km/h) on a level surface. • General: Listen for any unusual noises such as squeaks or rattles. Check the vehicle’s ride and perfor- mance. Have a Club Car distributor/dealer or a trained technician investigate anything unusual. CONTROLS AND INDICATORS See DANGER and WARNING on Page 8. -
Page 21: Warning
• KEY-START VEHICLE: THE ENGINE WILL STOP RUNNING IF THE ACCELERATOR IS DEPRESSED WHILE THE FORWARD/REVERSE HANDLE IS IN THE NEUTRAL POSITION. Club Car vehicles operate at reduced speed in reverse The reverse buzzer(s) will sound as a warning when the Forward/Reverse handle is in REVERSE. -
Page 22: Warning
Controls and Indicators Figure 7 Brake Pedal Figure 8 Park Brake Pedal BRAKE PEDAL The brake pedal is the large pedal on the left with the word STOP molded into it (Figure 6, Page 19). To slow or stop the vehicle, depress the brake pedal with your foot (Figure 7, Page 20). PARK BRAKE PEDAL The park brake pedal is the small raised portion in the upper left corner of the brake pedal. -
Page 23: Warning
Controls and Indicators WARNING • WITH THE CAM IN THE SERVICE POSITION AND THE ENGINE RUNNING, THE VEHICLE MAY MOVE SUDDENLY IF THE FORWARD/REVERSE HANDLE IS SHIFTED OR ACCIDENTALLY BUMPED. TO PREVENT THIS, CHOCK THE FRONT AND REAR WHEELS AND ALWAYS FIRMLY SET THE PARK BRAKE BEFORE SERVICING OR LEAVING THE VEHICLE. -
Page 24: Driving Instructions
Driving Instructions OIL LIGHT The vehicle is equipped with a low oil warning light, located on the dash panel just above the steering column (Figure 13, Page 22). If the oil warning light comes on, oil should be checked and added to the engine as necessary before continuing to use the vehicle. -
Page 25: Warning
Driving Instructions WARNING • THIS VEHICLE IS NOT SPECIALLY EQUIPPED FOR HANDICAPPED PERSONS: • MAKE SURE ALL PASSENGERS ARE CAPABLE OF SECURING THEMSELVES IN A MOVING TRANSPORTATION VEHICLE. • MAKE SURE ALL PERSONS CAN PROPERLY OPERATE THE VEHICLE PRIOR TO ALLOWING THEM TO DRIVE THE VEHICLE. -
Page 26: Warning
Driving Instructions 5.3. Slowly depress the accelerator pedal. The park brake will release automatically and the vehicle will start to move. As the accelerator pedal is depressed, speed will increase until full speed is reached. See following WARNING and NOTE. •... -
Page 27: Loading And Unloading
Loading and Unloading PARKING AND LEAVING THE VEHICLE 1. After coming to a complete stop, firmly depress the park brake pedal until it locks. This will prevent the vehicle from rolling. 2. Turn the key switch to OFF and place the Forward/Reverse handle in the NEUTRAL position. Remove the key and turn fuel shut-off valve to closed (OFF) position when the vehicle is not in use. -
Page 28: Storage
• FOR USE ON PUBLIC ROADS, THE TRAILER MUST MEET ALL FEDERAL, STATE, AND LOCAL REQUIREMENTS SUCH AS TAILLIGHTS, BRAKE LIGHTS, ETC. • NEVER TOW A CLUB CAR VEHICLE BEHIND A PASSENGER VEHICLE OR TRUCK ON A PUBLIC ROAD UNLESS IT IS ON AN APPROVED TRAILER. -
Page 29: System
3.3. Disconnect fuel vent line from fuel tank vent nipple. 3.4. Plug fuel tank vent nipple so it is air tight. Club Car recommends using a slip-on vinyl cap. 4. To protect the engine, remove the spark plug and pour 1/2 ounce SAE 10 weight oil into the engine through the spark plug hole. -
Page 30: Maintenance
Maintenance 1.1. Remove plug from the fuel tank vent nipple and reconnect fuel vent line to nipple. Open the fuel shut-off valve (Figure 15, Page 27). Make sure the valve is fully open. A partially closed fuel valve (Figure 16, Page 28) combined with the use of the choke, can result in a fouled spark plug and engine failure. -
Page 31: Daily Pre-Operation Safety Checklist
Daily Pre-Operation Safety Checklist Contact your local Club Car distributor/dealer to perform all repairs and semiannual and annual periodic service. WARNING • IF ANY PROBLEMS ARE FOUND DURING SCHEDULED INSPECTION OR SERVICE, DO NOT OPERATE THE VEHICLE UNTIL REPAIRS ARE MADE. FAILURE TO MAKE NECESSARY REPAIRS COULD RESULT IN FIRE, PROPERTY DAMAGE, SEVERE PERSONAL INJURY, OR DEATH. -
Page 32: System
Periodic Service Schedule NOTE • IF THE VEHICLE IS CONSTANTLY SUBJECTED TO HEAVY USE OR SEVERE OPERATING CONDITIONS, THE PREVENTIVE MAINTENANCE PROCEDURES SHOULD BE PERFORMED MORE OFTEN THAN RECOMMENDED IN THE SERVICE AND LUBRICATION SCHEDULES. • BOTH THE PERIODIC SERVICE SCHEDULE AND PERIODIC LUBRICATION SCHEDULE MUST BE FOLLOWED TO KEEP VEHICLE IN OPTIMUM OPERATING CONDITION. -
Page 33: Periodic Lubrication Schedule
REGULAR INTERVAL SERVICE RECOMMENDED LUBRICANT PLACE Brake pedal shaft bearings Dry Moly Lube – Club Car Part No. 1012151 Brake Linkage and Pivots Dry Moly Lube – Club Car Part No. 1012151 Semiannually by Owner or Trained Technician Accelerator push rod pivots, mounts, Dry Moly Lube –... -
Page 34: Vehicle Capacities
Vehicle Capacities VEHICLE CAPACITIES LIQUID CAPACITIES GASOLINE VEHICLES Engine Crankcase without filter 32 oz. (.95 liters) Engine Crankcase with filter 38 oz. (1.12 liters) Unitized Transaxle 27 oz. (.8 liters) Gasoline Tank 7 gallons (26.5 liters) TIRE CAPACITIES GASOLINE VEHICLES Four-Passenger Villager 12-14 psi (83-96 kPa) Six and Eight-Passenger Villager... -
Page 35: Fueling Instructions
Fueling Instructions VENT FUEL SHUT-OFF VALVE GAS TANK TO CARBURETOR VENT TUBES Figure 20 Gasoline Tank FUELING INSTRUCTIONS Read DANGER and WARNING on Page 8. DANGER • TURN KEY SWITCH TO OFF BEFORE FUELING. • NEVER POUR GASOLINE INTO FUEL TANK WHEN ENGINE IS HOT OR WHILE IT IS RUNNING. •... -
Page 36: Battery
Do not allow the solution to get into the battery. Be sure terminals are tight. Let the terminals dry and then spray them with Club Car battery terminal spray (Club Car Part No.1014305). See preceding WARNING and following CAUTION. -
Page 37: Cleaning The Vehicle
In the event a vehicle is bought used from another individual or from a distributor/dealer, we strongly urge the new owner to register the vehicle with Club Car. This will enable us to contact you if the need arises. Please send your name, address, and serial number(s) of the vehicle(s) to Club Car, Inc., P.O. -
Page 38: Vehicle Specifications
Vehicle Specifications VEHICLE SPECIFICATIONS Villager TransPorter SPECIFICATIONS Four- Six- Eight- Four- Six- Passenger Passenger Passenger Passenger Passenger POWER SOURCE Gasoline Gasoline Gasoline Gasoline Gasoline Engine: 4 cycle, OHV, 286 cc, 9.0 hp rated, single cylinder, air • cooled, with pressure lubrication system. Engine: 4 cycle, OHV, 351 cc, 11 hp rated, single cylinder, air •... -
Page 39: 2001 Transportation Gasoline Vehicle Owner's Manual
Vehicle Specifications Villager TransPorter SPECIFICATIONS Four- Six- Eight- Four- Six- Passenger Passenger Passenger Passenger Passenger 34.5 in. 34.5 in. 34.5 in. 34.5 in. 34.5 in. Front Wheel Tread (88 cm) (88 cm) (88 cm) (88 cm) (88 cm) 38.5 in. 38.5 in. -
Page 40: System
CLUB CAR’s liability under this limited warranty, or in any action whether based upon warranty, contract, negligence, strict product liability or otherwise, shall be the repair or replacement, at CLUB CAR’s option, of the vehicle or component thereof that CLUB CAR deems to be defective. Replacement shall mean furnishing, during the applicable limited warranty period, a new vehicle or factory-reconditioned vehicle or component thereof which is identical or reasonably equivalent to the warranted product or component at no cost to the purchaser. -
Page 41: Warning
WHICH IN ANY WAY VARIES THE TERMS OF THIS WARRANTY. 7. NO CONSEQUENTIAL DAMAGES: IN NO EVENT SHALL CLUB CAR BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING, BUT NOT LIMITED TO, LOSS RELATED TO PROPERTY OTHER THAN THE VEHICLE, LOSS OF USE, LOSS OF TIME, INCONVENIENCE, OR ANY OTHER ECONOMIC LOSS. - Page 44 Manual No. 102189805 Edition Code 0800A00000 Transportation and Utility Vehicles/Gasoline Club Car, Inc., P.O. Box 204658 Augusta, GA 30917-4658...