Touch-Up Paint Color Chart; Gouges, Punctures, Tears, Large Scratches, And Abrasions; Front Body; Front Body Removal - Club Car 2008 Turf Maintenance And Service Manual

BODY AND TRIM
3. Using the brush provided with the touch-up paint (available from Club Car Service Parts, see following
color chart), apply paint to the scratch. Multiple layers of paint may be required to fill the scratch.
4. Allow paint to dry completely (approximately 10-20 minutes), then lightly buff the imperfection.
5. Apply wax to the entire body part to restore luster and weather protection.

TOUCH-UP PAINT COLOR CHART

COLOR
Beige
White
Red
Gray
Dark Gray
Royal Blue (Pacific Blue)
Black
Dark Green
Classic Blue (Navy)
Burgundy

GOUGES, PUNCTURES, TEARS, LARGE SCRATCHES, AND ABRASIONS

Touch-up is not recommended. Replace the entire body part or have it repaired by a professional paint and
body repair shop with experience repairing TPO bodies.

FRONT BODY

See General Warning, Section 1, Page 1-1.

FRONT BODY REMOVAL

1. Remove screws (8) and lock nuts (9) and lift front bumper (6) from vehicle frame (Figure 4-1, Page 4-4).
1.1. Turf 1 and Carryall 1 vehicles: Remove blind rivets (10).
2. Vehicles equipped with a heavy-duty front bumper (1):
2.1. Remove the two carriage bolts (5), lock nuts (3), and spacers (4) from the heavy-duty bumper
mounting positions located on both sides of the front body.
2.2. Remove carriage bolts (2) and lock nuts (3) from the heavy-duty bumper support braces and
remove bumper.
3. Remove carriage bolts (15), lock nuts (17), and washers (16) from front body trim. Remove screws (14)
from top of front body.
4. Loosen, but do not remove, screws (18) holding front body trim against front body.
CCI P/N
101997201
101997202
101997203
101997204
101997205
101997206
101997207
101997209
101997211
101997212
2008 Turf/Carryall Vehicle Maintenance and Service Manual
4
Front Body
Page 4-3