Club Car 2008 Turf Maintenance And Service Manual page 56

5
ACCELERATOR AND BRAKE PEDAL GROUP
Pedal Group Adjustment – Electric Vehicles, Continued:
3.4. With the park brake locked, make sure at least 75% of ratchet tooth length engages the pawl
(Figure 5-26, Page 5-18). Tooth engagement should be between the two lines marked on the pawl.
Figure 5-25 Accelerator Pedal Height Measurement
3.5. With park brake still locked, measure the distance from the top of accelerator pedal to floorboard.
If the measurement has changed, ratchet tooth engagement is too deep and must be adjusted.
3.6. If ratchet/pawl engagement must be adjusted, disconnect the ball joint at the top of the brake rod
and rotate the ball joint sleeve clockwise to increase engagement or counterclockwise to decrease
engagement. Reconnect ball joint (Figure 5-27, Page 5-18).
3.7. Check for proper brake operation prior to driving the vehicle.
4. Adjust accelerator pedal height.
4.1. Loosen the nut and bolt (Figure 5-28, Page 5-18) securing the accelerator pedal to the pivot plate.
Clamp the accelerator pedal adjustment tool (CCI P/N 101871001) to the accelerator pedal, with
the end marked accelerator pedal height closest to the floorboard. Press the accelerator pedal until
the end of the tool rests against the floorboard; pedal height should be 5-5/8 inches (14.3 cm). Use
a rubber strap to hold pedal in position against the floorboard and then tighten nut to 26 ft-lb (35.3
N·m) (Figure 5-29, Page 5-19).
Figure 5-27 Brake Rod Adjustment
Page 5-18 2008 Turf/Carryall Vehicle Maintenance and Service Manual
Pedal Group Adjustment – Electric Vehicles
RATCHET (B) TOOTH LENGTH
LOCKED
POSITION
pawl (A) engages at least 75%
Figure 5-26 Ratchet/Pawl Tooth Engagement
1/2-INCH SOCKET
Figure 5-28 Accelerator Pedal Height Adjustment
A
B
Make sure
of ratchet tooth length (B).
1/2-INCH WRENCH