Club Car 2008 Turf Maintenance And Service Manual page 105

STEERING AND FRONT SUSPENSION
CAUT ION
• In step 4, do not press against the outer race of the bearing.
4. If the bearing (9) was removed, press on a new bearing, exerting all pressure on the inner race (grease
the bearing before installing it). Then install the external snap ring (10) (Figure 9-12, Page 9-10). See
preceding CAUTION.
5. If the needle bearing (7) is damaged, the steering box assembly (CCI P/N 101878302) must be replaced
(Figure 9-12, Page 9-10).
6. Install pinion (8) and bearing (9) assembly into the housing (6) (Figure 9-12, Page 9-10). Make sure the
rack gear teeth will mesh with the gear teeth on the pinion. The rack may need to be rotated slightly while
lightly tapping on the pinion-bearing assembly with a rubber mallet. See following CAUTION.
CAUT ION
• Do not force the pinion-bearing assembly into the housing. The gear teeth or the small
bearing could be damaged.
Figure 9-13 Press In Dust Seal
2
VISE
25
Figure 9-15 Rack and Pinion Resistance
15/16-INCH DEEP
WELL SOCKET
DUST SEAL
1
3/8-INCH
1/4 DRIVE
DEEP WELL
SOCKET
2008 Turf/Carryall Vehicle Maintenance and Service Manual
15
16
Figure 9-14 Rack and Pinion Adjustment
9
Rack and Pinion
Page 9-11