RuggedCom RuggedRouter RX1000 Family Installation Manual
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RuggedCom RuggedRouter RX1000 Family Installation Manual

Industrially hardened cyber security appliance
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RuggedRouter
RX1000 Family
Industrially Hardened
Cyber Security Appliance
Installation Guide
August 2, 2011
www.ruggedcom.com

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Summary of Contents for RuggedCom RuggedRouter RX1000 Family

  • Page 1 ® RuggedRouter RX1000 Family Industrially Hardened Cyber Security Appliance Installation Guide August 2, 2011 www.ruggedcom.com...
  • Page 2 We have checked the contents of this manual against the hardware and software described. However, deviations from the description cannot be completely ruled out. RuggedCom shall not be liable for any errors or omissions contained herein or for consequential damages in connection with the furnishing, performance, or use of this material.

  • Page 3: Federal Communications Commission Radio Frequency Interference Statement

    Federal Communications Commission Radio Frequency Interference Statement This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment.

  • Page 4: Table Of Contents

    IEEE 1613 Type Tests ..................46 Environmental Type Tests ................47 Operating Environment ..................47 Agency Approvals ..................... 47 5.10 Cellular Modem Certifications ................48 5.11 Mechanical Specifications ................49 Warranty ........................50 ® ® RuggedCom - Rev.122 RuggedRouter RX1000 Family...

  • Page 5: Table Of Figures

    Figure 36: EVDO Modem Faceplate ................40 Figure 37: HSPA Modem Faceplate ................41 Figure 38: SIM Card Access for GSM/EDGE Internal Modem ........42 Figure 39: RX1000 Series mechanical dimensions ............49 ® ® RuggedRouter RX1000 Family RuggedCom - Rev.122...

  • Page 6: Table Of Tables

    Table 27: Environmental Type Tests ................47 Table 28: Operating Environment ................... 47 Table 29: Agency Approvals ................... 47 Table 30: Cellular Modem Certifications ................. 48 Table 31: RX1000 Series Mechanical Specifications ............49 ® ® RuggedCom - Rev.122 RuggedRouter RX1000 Family...

  • Page 7: Product Overview

    SCADA system networks connected to the Internet, or within a company‟s Wide Area Network (WAN) or Local Area Network (LAN). The RX1100 adds ® Intrusion Detection and RuggedCom Gauntlet for NERC CIP compliance. The RX1000 series includes security functions such as full IPSec Virtual Private Network (VPN), and firewall capabilities with the capacity to connect hundreds of remote sites over Frame Relay and PPP.
  • Page 8 VRRP, OSPF, DHCP Agent o Traffic prioritization, NTP Host (Stratum 2) Frame Relay Support  ISO and ITU compliant, network certified  ANSI T1.617 Annex D, Q.933 or LMI Local Signaling ® ® RuggedCom - Rev.122 RuggedRouter RX1000 Family...

  • Page 9: Panel Description

    Convenient port status indicators conveying link activity information  System reset via push-button if held for 5 seconds LAN/WAN Port PPP / GPS Device Status Indicators Status Indicators Status Indicators Push-Button Console Port Figure 1: LED Display Panel ® ® RuggedRouter RX1000 Family RuggedCom - Rev.122...

  • Page 10: Table 1: Led Display - Device Status Led Behavior Definition

    Table 2. Mode Color Description Green (Solid) Link / Activity Error Port Status Indicators No link, or port not configured Table 2: LED Display – Port Status behavior definition ® ® RuggedCom - Rev.122 RuggedRouter RX1000 Family...

  • Page 11: Ethernet Panel Description

    Panel Description 2.2 Ethernet Panel Description Slots 3 and 4 of the RX1000 series can be populated with standard RuggedCom dual-port Ethernet modules. Each Ethernet module is equipped with two LEDs that indicate link/activity status information. The LED will be solid for ports with link, and will blink for activity.

  • Page 12: Installation

    Rear Front: LED Display and I/O Panels Rear: Power Terminal Block Rear Mount Front Rear Front: LED Display Rear: Power Terminal Block and I/O Panels Figure 3: RX1000 Rack mount orientation options ® ® RuggedCom - Rev.122 RuggedRouter RX1000 Family...

  • Page 13: Figure 4: 19" Rack Mount Adapters

    RX1000 series product to allow convectional airflow. Although forced airflow is not necessary, any increase in airflow will result in a reduction of ambient temperature that will improve long-term reliability of all equipment mounted within the rack space. ® ® RuggedRouter RX1000 Family RuggedCom - Rev.122...

  • Page 14: Figure 6: Rx1000 Panel/Din Rail Mounting Diagram

    The adapter allows the chassis to be mounted on the standard 1” DIN rail using the grooves in the adapter, secured using the included Phillips screw. See Figure 6 for a Panel/DIN mount diagram. Figure 6: RX1000 Panel/DIN Rail mounting diagram ® ® RuggedCom - Rev.122 RuggedRouter RX1000 Family...

  • Page 15: Power Supply Wiring And Grounding

    The RX1000 Family chassis ground connection, shown in Figure 9, uses a #6-32 screw. It is recommended to terminate the ground connection in a #6 ring lug, and to use a torque setting not exceeding 15 in.lbs (1.7 Nm). ® ® RuggedRouter RX1000 Family RuggedCom - Rev.122...

  • Page 16: Figure 9: Chassis Ground Connection

    DC or to the (Neutral) terminal if the power source is AC. Relay N.O. Contact Normally open, failsafe relay contact. Relay Common Failsafe relay common contact. Relay N.C. Contact Normally closed, failsafe relay contact. Table 3: RX1000/RX1100 Power terminal block connection description ® ® RuggedCom - Rev.122 RuggedRouter RX1000 Family...

  • Page 17: Table 4: Rx1000P/Rx1100P Power Supply Connection Differences

    PS2+ is connected to the positive (+) terminal of a 48VDC power supply PS2- PS2- is connected to the negative (-) terminal of a 48VDC power supply Table 4: RX1000P/RX1100P power supply connection differences ® ® RuggedRouter RX1000 Family RuggedCom - Rev.122...

  • Page 18: Figure 10: Ac Single Power Supply Wiring Example

    Equipment must be installed according to the applicable country wiring codes.  When equipped with two high voltage power supplies, independent AC sources can be used to power the product for greater redundancy. ® ® RuggedCom - Rev.122 RuggedRouter RX1000 Family...

  • Page 19: Figure 12: Dc Power Supply Wiring Examples

    A circuit breaker is not required for 12, 24 or 48 VDC rated power supplies.  For dual DC power supplies, Separate circuit breakers must be installed and separately identified.  Equipment must be installed according to the applicable country wiring codes. ® ® RuggedRouter RX1000 Family RuggedCom - Rev.122...

  • Page 20: Figure 13: Dc And Ac Power Supply Wiring Example

    A circuit breaker is not required for 48 or 24VDC rated power supplies.  Separate circuit breakers must be installed and separately identified.  Equipment must be installed according to the applicable country wiring codes. ® ® RuggedCom - Rev.122 RuggedRouter RX1000 Family...

  • Page 21: Figure 14: Ac Input To Ps1 And 48Vdc Input To Ps2 For Poe

    100-240VAC rated equipment: A 250VAC appropriately rated circuit breaker must be installed.  A circuit breaker is not required for 48VDC rated power supplies.  Equipment must be installed according to the applicable country wiring codes. ® ® RuggedRouter RX1000 Family RuggedCom - Rev.122...

  • Page 22: Figure 15: Dielectric Strength (Hipot) Testing

    HIPOT testing. Figure 15 shows the proper HIPOT test connections and should be followed to avoid damage to the device. Figure 15: Dielectric Strength (HIPOT) Testing ® ® RuggedCom - Rev.122 RuggedRouter RX1000 Family...

  • Page 23: Failsafe Alarm Relay Wiring

    C om m on N orm ally N orm ally O pen C losed N orm al contact state w ith o u t pow er applied to device Figure 16: Failsafe Alarm Relay Wiring ® ® RuggedRouter RX1000 Family RuggedCom - Rev.122...

  • Page 24: Console Port Wiring

    Figure 18: RX1000 Console cable Figure 17: Console port location on display board For reference, the console cable pinout is shown in Table 5. RuggedCom RS232 over RJ45 pinout specification Signal Name (PC is DTE) DB9- Female RJ45 Male DCD – Carrier detect RxD –...

  • Page 25: Communication Ports

    Although transient suppression circuitry is present on all RJ45 ports, they cannot protect the RJ45 port from severe high power, high amplitude transients that can potentially damage the RX1000 and its link partners. In general, RuggedCom strongly recommends limiting connections used by the RJ45 ports to those that are less than 3m in length, or limited to environments that are protected from such transients.

  • Page 26: Fiber Optic Ethernet Ports

    If modules are populated on the bottom row of the device, the transceiver orientation will be reversed (i.e. RX and TX will be reversed). ® ® RuggedCom - Rev.122 RuggedRouter RX1000 Family...

  • Page 27: Figure 20: 10Fl St Connector

    Communication Ports Figure 20: 10FL ST connector Figure 21: 100FX MTRJ connector Figure 22: 100FX / 1000LX LC connector Figure 23: 100FX / 1000LX SC connector Figure 24: 100FX / 1000LX ST connector ® ® RuggedRouter RX1000 Family RuggedCom - Rev.122...

  • Page 28: Wan Ports

    T1/E1 pinout Description RRING RTIP TRING TTIP Pin 8 Pin 1 Figure 25: RJ45 jack pin configuration Table 7: RJ45 T1/E1 pin assignment Slot 5 Slot 6 Figure 26: WAN (T1/E1) Card location ® ® RuggedCom - Rev.122 RuggedRouter RX1000 Family...

  • Page 29: Dsl

    Figure 27: RJ11 jack pin configuration Table 8: ADSL RJ11 pin configuration NOTE that the RJ11 jack has 6 positions but only the center 4 have copper pins, namely pins 2 through 5. ® ® RuggedRouter RX1000 Family RuggedCom - Rev.122...

  • Page 30: Dds

    (Tip 1) Pin 8 Pin 1 T: Receive data from network (Tip) Figure 28: RJ45 jack pin configuration R: Receive data from network (Ring) Table 9: RJ45 DDS pin assignment ® ® RuggedCom - Rev.122 RuggedRouter RX1000 Family...

  • Page 31: Modem Port

    The termination on an interface may consist of any combination of devices subject only to the requirement that the sum of the RENs of all the devices does not exceed five. ® ® RuggedRouter RX1000 Family RuggedCom - Rev.122...

  • Page 32: Serial Card

    A DTE that asserts DTR and expects DSR or DCD will operate correctly. A DTE that asserts RTS will see CTS asserted, although RuggedRouter will not perform hardware flow control on the port. ® ® RuggedCom - Rev.122 RuggedRouter RX1000 Family...

  • Page 33: Rs485 Wiring

    6. The twisted pair should be terminated at each end of the chain. Figure 32: Conceptual RS485 wiring diagram NOTE: If your RX1000 is equipped with four RS232/RS485/RS422 RJ45 ports then no internal termination is provided. ® ® RuggedRouter RX1000 Family RuggedCom - Rev.122...

  • Page 34: Transient Protection On Communication Ports

    Communication Ports 4.9 Transient Protection on Communication Ports RuggedCom does not recommend the use of copper cabling of any length for critical real-time substation automation applications. However, transient suppression circuitry is present on Twisted-Pair Ethernet Ports & Serial ports to protect against damage from electrical transients and to ensure IEC 61850-3 and IEEE 1613 Class 1 conformance.

  • Page 35: Figure 33: Ptp Card Panel Description

    To ensure correct GPS signal reception, the overall system of antenna, cabling, lightning arrestor, line amplifier and filters requires a relative gain which should be greater than 5 dBi but less than 18 dBi (to avoid signal saturation at the receiver input). ® ® RuggedRouter RX1000 Family RuggedCom - Rev.122...

  • Page 36: Table 12: Gps Antenna Specifications

    1 to 2 ns/ft. RuggedCom provides a method to account for this delay through the web management interface by entering the time delay into the cable compensation box under PTP General Configuration The table below gives some examples of the delay that can be expected based on the dielectric type.

  • Page 37: Table 13: Coaxial Cable Delay

    RuggedCom also recommends installing lightning arrestors in the antenna line to protect the receiver and connected devices. If a lightning arrestor is installed it is important to ensure that it has a low impedance path to ground.

  • Page 38: Figure 34: Irig-B Simplified Schematic

    Output Impedance (R Table 14: IRIG-B Output Specifications 4.10.4 Pulse per Second Output (PPS) The PTP Card supports one Pulse-Per-Second output. When enabled through software, it outputs a 5V pulse every second. ® ® RuggedCom - Rev.122 RuggedRouter RX1000 Family...

  • Page 39: Rs232 Ext Modem Card

    – there are no pins to bend. A commonly available “male-to-male” DB9 adaptor (not a null-modem) may be used to adapt this connection to a standard, “straight-through” RS232 cable. ® ® RuggedRouter RX1000 Family RuggedCom - Rev.122...

  • Page 40: Cellular Modems

    Activations Table 16: Verizon Contact Numbers Maximum Frequency Range (MHz) RX Diversity Band VSWR Allowable Support Gain (dBi) Cell 824-849 869-894 4.95 <2:1 <2:1 1850-1910 1930-1990 3.55 Table 17: EVDO Antenna Requirements ® ® RuggedCom - Rev.122 RuggedRouter RX1000 Family...

  • Page 41: Figure 37: Hspa Modem Faceplate

    Band VI 830-840 <2.5:1 875-885 <3.5:1 WCDMA 800 GSM 850 824-849 <2.5:1 869-894 <3.5:1 EGSM 900 880-915 <2.5:1 925-960 <3.5:1 GSM 1800 1710-1785 <2.5:1 1805-1880 <3.5:1 GSM 1900 1850-1910 <2.5:1 1930-1990 <2.5:1 ® ® RuggedRouter RX1000 Family RuggedCom - Rev.122...

  • Page 42: Figure 38: Sim Card Access For Gsm/Edge Internal Modem

    Support Gain (dBi) GSM 850 824-849 <2.5:1 869-894 <3.5:1 EGSM 900 880-915 <2.5:1 925-960 <3.5:1 GSM 1800 1710-1785 <2.5:1 1805-1880 <3.5:1 GSM 1900 1850-1910 <2.5:1 1930-1990 <2.5:1 Table 19: GSM/EDGE Antenna Requirements ® ® RuggedCom - Rev.122 RuggedRouter RX1000 Family...

  • Page 43: Technical Specifications

    3. (F) Denotes fast-acting fuse, (T) denotes time-delay fuse 5.2 Failsafe Relay Specifications Parameter Value (Resistive Load) Max Switching Voltage 30VAC, 80VDC 0.3A @ 30VAC Rated Switching Current 1A @ 30VDC, 0.3A @ 80VDC Table 22: Failsafe Relay Specifications ® ® RuggedRouter RX1000 Family RuggedCom - Rev.122...

  • Page 44: Twisted-Pair Port Specifications

    SM / SC 1310 9/125 -5 / 0 32.5 FX08 SM / LC FX09 SM / SC 1310 9/125 0 / 5 39.5 FX10 SM / LC Table 24: Fiber Optic Specifications ® ® RuggedCom - Rev.122 RuggedRouter RX1000 Family...

  • Page 45: Iec 61850-3 Type Tests

    D.C. Power ports 1.5kV DC Strength A.C. Power ports 2kV AC Signal ports 5kV (Fail-Safe Relay output) IEC 60255-5 H.V. Impulse D.C. Power ports A.C. Power ports Table 25: IEC 61850-3 Type Tests ® ® RuggedRouter RX1000 Family RuggedCom - Rev.122...

  • Page 46: Ieee 1613 Type Tests

    If the unit contains copper ports the IEEE 1613 conformance is Class 1 (During disturbance errors may occur but recovery is automatic).  If the unit contains all fiber ports the IEEE 1613 conformance is Class 2 (During disturbance no errors will occur). ® ® RuggedCom - Rev.122 RuggedRouter RX1000 Family...

  • Page 47: Environmental Type Tests

    Self Conformity Route FCC Part 15, Class A Passed CISPR EN55022, Class A Passed FDA/CDRH 21 CFR Chapter 1, Subchapter J Passed IEC/EN EN60825-1:1994 + A11:1996 + A2:2001 Passed Table 29: Agency Approvals ® ® RuggedRouter RX1000 Family RuggedCom - Rev.122...

  • Page 48: Cellular Modem Certifications

    Certifications CE Mark Safety Certifications: UL 60950 cUL 60950 EN 60950 AS/NZS 6950:2000 EMC Approvals: FCC Part 2, 15, 22, 24 EN 55022 EN 55024 Network: PTCRB Table 30: Cellular Modem Certifications ® ® RuggedCom - Rev.122 RuggedRouter RX1000 Family...

  • Page 49: Mechanical Specifications

    (464,57) x (308,356) x (44,45) mm installed Weight 10 lb (4.5 Kg) Enclosure 18 AWG galvanized steel Table 31: RX1000 Series Mechanical Specifications Figure 39: RX1000 Series mechanical dimensions ® ® RuggedRouter RX1000 Family RuggedCom - Rev.122...

  • Page 50: Warranty

    Warranty 6 Warranty RuggedCom warrants this product for a period of five (5) years from date of purchase. For warranty details, visit http://www.ruggedcom.com or contact your customer service representative. Should this product require warranty or service contact the factory at: RuggedCom Inc.

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