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Summary of Contents for RuggedCom RUGGEDBACKBONE RX5000
- Page 1 RuggedBackbone™ RX5000 Hardware Installation Guide Revision 107 - November 22, 2011 www.RuggedCom.com...
- Page 2 We have checked the contents of this manual against the hardware and software described. However, deviations from the description cannot be completely ruled out. RuggedCom shall not be liable for any errors or omissions contained herein or for consequential damages in connection with the furnishing, performance, or use of this material.
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Page 3: Table Of Contents
4.5. Operating Environment ... 29 4.6. Mechanical Specifications ... 29 4.6.1. RX5000 Mechanical Specifications ... 29 5. EMI And Environmental Type Tests ... 30 6. Agency Approvals ... 32 7. Warranty ... 33 RuggedCom® RuggedBackbone™ RX5000 Installation Guide Rev 107... - Page 4 3.16. Critical Alarm Relay Connection ... 24 3.17. Serial Console Port ... 24 3.18. RJ45 Ethernet Jack ... 25 3.19. LC ... 26 3.20. MTRJ ... 26 3.21. SC ... 26 3.22. ST ... 26 RuggedCom® RuggedBackbone™ RX5000 Installation Guide Rev 107...
- Page 5 4.7. Mechanical Specifications ... 29 5.1. IEC 61850-3 EMI Type Tests ... 30 5.2. IEEE 1613 (C37.90.x) EMI Immunity Type Tests ... 31 5.3. Environmental Type Tests ... 31 6.1. Agency Approvals ... 32 RuggedCom® RuggedBackbone™ RX5000 Installation Guide Rev 107...
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Page 6: Fcc Statement And Cautions
This product contains no user-serviceable parts. Attempted service by unauthorized personnel shall render all warranties null and void. Changes or modifications not expressly approved by RuggedCom Inc. could invalidate specifications, test results, and agency approvals, and void the user's authority to operate the equipment. -
Page 7: Product Overview
• Immunity to EMI and high voltage electrical transients: • Zero-Packet-Loss Technology • Meets IEEE 1613 (electric utility substations) • Exceeds IEC 61850-3 (electric utility substations) • Exceeds IEC 61800-3 (variable speed drive systems) • Exceeds IEC 61000-6-2 (generic industrial environment) RuggedCom® RuggedBackbone™ RX5000 Installation Guide Rev 107... - Page 8 Universal Power Supply Options • Fully integrated, dual-redundant (optional) power supplies • Universal high voltage ranges: 88-300VDC or 85-264VAC • Terminal blocks for reliable maintenance-free connections • CSA/UL 60950 safety approved to 85°C RuggedCom® RuggedBackbone™ RX5000 Installation Guide Rev 107...
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Page 9: Ruggedbackbone™ Modules
When properly seated, the module flange will rest on the main chassis frame. Tighten the thumbscrews using finger strength only. RuggedCom® RuggedBackbone™ shows the front panel view of the RX5000. The slot name at The Control Module is the central processing unit for the RX5000 system. -
Page 10: Control Module
• Critical Alarm Relay, activated by the operating system to indicate a critical alarm. • Lamp Test / Alarm Cutoff button. • Utility USB port (as yet unused). For detailed instructions on connecting to the ports on the CM, see the following: RuggedCom® RuggedBackbone™ RX5000 Installation Guide Rev 107... -
Page 11: Switch Module - No Ports
Switch Modules can be ordered as separate components with copper, LC fiber, or with no Ethernet ports. Refer to the RuggedBackbone™ RX5000 data sheet for complete ordering details. Figure 2.3. Switch Module - No Ports RuggedCom® RuggedBackbone™ Section 3.5, “Copper Ethernet Ports” Section 3.3, “Critical Alarm Relay” Assignment”. -
Page 12: Line Modules
• Four port 1000LX single- or multi-mode fiber Refer to the RuggedBackbone™ RX5000 datasheet for complete ordering details. Figure 2.6. 16TX01 - 16 RJ45 Ports RuggedCom® RuggedBackbone™ Figure 2.1, “Chassis Slot Figure 2.7. 8FX11 - 8 LC Fiber Ports RX5000 Installation Guide Rev 107... -
Page 13: Power Module
Power Supply Modules are installed in the PM1 or PM2 slots of the chassis, as shown in Figure 2.1, “Chassis Slot Assignment” Power Supply Modules can be ordered as separate components. Refer to the RuggedBackbone™ RX5000 datasheet for complete ordering details. Figure 2.8. Power Supply Module RuggedCom® RuggedBackbone™ diagram. RX5000 Installation Guide Rev 107... -
Page 14: Installation
The first step in mounting the RX5000 to a 19" rack is to assemble the handle and rack mount bracket using two (2) #10-32 × 3/8" flat head steel screws (supplied) as shown. Screws are to be torqued to 18±1 in-lb. Figure 3.1. Rack Mount Assembly Step 1 RuggedCom® RuggedBackbone™ RX5000 Installation Guide Rev 107... -
Page 15: Rack Front Mount - Front View
(supplied) on each side. Screws are to be torqued to 18±1 in-lb. The brackets can be mounted either as shown above, or extended by 1". Figure 3.2. Rack Front Mount - Front View RuggedCom® RuggedBackbone™ Figure 3.3. Rack Front Mount - Side View RX5000 Installation Guide Rev 107... -
Page 16: Rack Front Mount - Top View
3. Installation Figure 3.4. Rack Front Mount - Top View RuggedCom® RuggedBackbone™ RX5000 Installation Guide Rev 107... -
Page 17: Rack Front Mount With Front-Mount Power Supplies - Front View
3.1.1.2. Rack Front Mounting with Front-Mounted Power Supplies Figure 3.6. Rack Front Mount with Front- Mount Power Supplies - Side View Figure 3.5. Rack Front Mount with Front- Mount Power Supplies - Front View RuggedCom® RuggedBackbone™ RX5000 Installation Guide Rev 107... -
Page 18: Rack Front Mount With Front-Mount Power Supplies - Top View
3. Installation Figure 3.7. Rack Front Mount with Front-Mount Power Supplies - Top View RuggedCom® RuggedBackbone™ RX5000 Installation Guide Rev 107... -
Page 19: Rack Rear Mount - Rear View
(supplied) on each side. Screws are to be torqued to 18±1 in-lb. The brackets can be mounted either as shown above, or extended by 1". Figure 3.8. Rack Rear Mount - Rear View RuggedCom® RuggedBackbone™ Figure 3.9. Rack Rear Mount - Side View RX5000 Installation Guide Rev 107... -
Page 20: Rack Rear Mount - Top View
3. Installation Figure 3.10. Rack Rear Mount - Top View RuggedCom® RuggedBackbone™ RX5000 Installation Guide Rev 107... -
Page 21: Panel Mounting
The RX5000 can be fastened to panel mount brackets in one of the two positions shown above. Assemble the panel mount brackets to the main chassis using six (6) #10-32 × 3/8" flat head steel screws (supplied) on each side. Screws are to be torqued to 18±1 in-lb. RuggedCom® RuggedBackbone™ RX5000 Installation Guide Rev 107... -
Page 22: Power Supply Wiring And Grounding
Service personnel must isolate both power supplies prior to servicing. Figure 3.12. RX5000 Power Connector 3.2.1. DC Power Supply Wiring Figure 3.13. DC Power Connection RuggedCom® RuggedBackbone™ Assignment”). Power connections are located either Figure 3.15, “AC Power Schematic – Table 3.1. RX5000 Power Connector Pinout... -
Page 23: Ac Power Supply Wiring
Figure 3.15, “AC Power Schematic – Separate Earth Figure 3.15. AC Power Schematic – Separate Earth Connection RuggedCom® RuggedBackbone™ Figure 3.12, “RX5000 Power Connector” Connection”. RX5000 Installation Guide Rev 107... -
Page 24: Critical Alarm Relay
8 bits, No parity, 1 stop bit. The pin assignment of both console ports is given in the Console Pinout” table. Figure 3.17. Serial Console Port RuggedCom® RuggedBackbone™ Normally Closed Common Normally Open Table 3.2. RX5000 Critical Alarm Relay Connector Pinout... -
Page 25: Copper Ethernet Ports
• Power and data cables should not be run in parallel for long distances, and should be installed in separate conduits. When necessary, power and data cables should intersect at a 90° angle to reduce inductive coupling. RuggedCom® RuggedBackbone™ RJ45 Pin 10/100Base-Tx Table 3.4. -
Page 26: Transient Suppression
Class 1. This means that during a transient electrical event, it is possible for communications errors or interruptions to occur, but recovery is automatic. RuggedCom does not recommend the use of copper cabling of any length for critical, real- time, substation automation applications. -
Page 27: Technical Specifications
Ethernet ports. All copper Ethernet ports have the following specifications: Parameter Speed Duplex Cable-Type Wiring Standard Max Distance Connector Isolation Table 4.3. Copper Ethernet Port Specifications RuggedCom® RuggedBackbone™ Input Range 300 VDC 264 VAC Specification 10/100 or 10/100/1000 Mbps FDX / HDX > Category 5 TIA/EIA T568A/B 100 m RJ45 1.5kV... -
Page 28: Fiber Ethernet Port Specifications
Ethernet modules available for the RX5000. The specifications are organized by signaling speed and then by order code. Module order codes are contained within each unit when it is assembled and configured at the factory. Consult the RuggedCom ROX™ User Guide for help in obtaining the factory configuration data. -
Page 29: Operating Environment
4.6.1. RX5000 Mechanical Specifications Parameter Dimensions Weight Ingress Protection Enclosure Table 4.7. Mechanical Specifications RuggedCom® RuggedBackbone™ Range Ambient Temperature as measured from a 30cm -40 to 85°C radius surrounding the center of the enclosure. 5% to 95% -40 to 85°C Value 6.9 x 17.9 x 11.89 inches... -
Page 30: Emi And Environmental Type Tests
Mains Frequency Voltage Ripple on D.C. IEC 61000-4-17 Power Supply IEC 60255-5 Dielectric Strength IEC 60255-5 H.V. Impulse RuggedCom-specified severity levels Table 5.1. IEC 61850-3 EMI Type Tests RuggedCom® RuggedBackbone™ Description Enclosure Contact Enclosure Air Enclosure Ports Signal ports D.C. Power ports A.C. -
Page 31: Ieee 1613 (C37.90.X) Emi Immunity Type Tests
IEC 60068-2-1 Cold Temperature IEC 60068-2-2 IEC 60068-2-30 Humidity (Damp Heat, Cyclic) IEC 60255-21-1 IEC 60255-21-2 Table 5.3. Environmental Type Tests RuggedCom® RuggedBackbone™ Description Enclosure Contact Enclosure Air Enclosure ports Signal ports D.C. Power ports A.C. Power ports Earth ground ports Signal ports D.C. -
Page 32: Agency Approvals
6. Agency Approvals Agency Canada (cTUVus) USA (NRTL - cTUVus) CISPR FDA/CDRH Table 6.1. Agency Approvals RuggedCom® RuggedBackbone™ Standards CAN/CSA C22.2 No. 60950-1-07 UL 60950-1:2007 EN 60950, EN 61000-6-2 FCC Part 15, Class A EN55022, Class A 21 CFR Chapter 1, Subchapter J... -
Page 33: Warranty
7. Warranty 7. Warranty RuggedCom warrants this product for a period of five (5) years from the date of purchase. This product contains no user-serviceable parts. Attempted service by unauthorized personnel shall render all warranties null and void. For warranty details, visit service representative.
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