Graco EnergyComplete 313221H Instructions - Parts Manual
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Graco EnergyComplete 313221H Instructions - Parts Manual

Graco EnergyComplete 313221H Instructions - Parts Manual

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r_256765_313221_39b
EnergyComplete
Manual No:
313221H
For use with EnergyComplete Air Infiltration Barrier with Flexible Seal Technology.
Not for use in explosive atmospheres or with flammable materials.
Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.
EnergyComplete Sprayer Packages
257125 Heated Package
257126 Heated Package with compressor
See page 4 for a list of models, approvals, and maximum working pressures.
Sprayer
™
Instructions & Parts
r_256765_313221_38b

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Summary of Contents for Graco EnergyComplete 313221H

  • Page 1 EnergyComplete Sprayer ™ Manual No: 313221H For use with EnergyComplete Air Infiltration Barrier with Flexible Seal Technology. Not for use in explosive atmospheres or with flammable materials. Important Safety Instructions Read all warnings and instructions in this manual. Save these instructions.

  • Page 2: Table Of Contents

    Shutdown ....... . 21 Graco Information ......60...

  • Page 3: Related Manuals

    A Side Displacement Pump - White Material Part No. Description 313123 Instruction-Parts Manual B Side Displacement Pump - Red Material Part No. Description 313383 Instruction-Parts Manual Fluid Heater Part No. Description 311210 Instruction-Parts Manual EnergyComplete Compressor Kit Part No. Description 313457 Instruction-Parts Manual 313221H...

  • Page 4: Models

    3-hose bundle, compres- 15 A cord 2000 257126 256765 120 V sor, EnergyComplete (heaters) (14, 140) (0.7, 7) Spray Gun, circulation kit 15 A cord (compressor) * See page 13 for detailed electrical requirements. All EnergyComplete Sprayer packages are ETL approved. 313221H...

  • Page 5: Warnings

    Do not stop or deflect leaks with your hand, body, glove, or rag. • Do not spray without tip guard and trigger guard installed. • Engage trigger lock when not spraying. • Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning, checking, or servicing equipment. 313221H...
  • Page 6 Graco replacement parts only. • Do not alter or modify equipment. • Use equipment only for its intended purpose. Call your Graco distributor for information. • Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces. •...

  • Page 7: Overview

    Automatically maintains selected pressure output for Lower temperatures and higher humidities slow the cur- dispensing or spraying. ing process. The foam will not be resilient until it cures. The foam will fully cure once warmer temperatures and lower humidity levels return. 313221H...

  • Page 8: Component Identification

    Fluid Pressure Gauges Air Filter/Moisture Separator (behind bracket) Recirc/Spray and Overpressure Relief Valves Insulated Hose Bundle Control Panel; see F . 2, page 9 W EnergyComplete Spray Gun Heated Package 257126 r_256765_313221_b_2 . 1: Component Identification, Heated EnergyComplete Sprayer 313221H...

  • Page 9: Controls And Indicators

    1 for a brief descrip- ABLE Switch (MP) turns power on to control board and func- tion of status codes. For more detailed information tion knob. The switch includes a 20 A circuit breaker. and corrective action, see page 25. 313221H...

  • Page 10: Heater Power Switch/Circuit Breaker

    Unit is shipped set to °F. To change to °C, see page 37. See F . 3. Control knobs (HC) set temperature of com- ponent A and B heaters. Indicator lights (HL) turn on when thermostats are heating, and off when heater reaches setpoint. r_256765_313221_b_16 . 3. Heater Temperature Controls 313221H...

  • Page 11: Air Compressor Power Switch/Circuit Breaker

    Switch/Circuit Breaker Switch (CP) turns power on to compressor and regula- tor. The switch includes a 20 A circuit breaker. Air Compressor Controls Pressure Gauge (PG) indicates set air pressure by reg- ulator. Regulator (AR) sets desired air pressure. r_256765_313221_b_2 313221H...

  • Page 12: Setup

    Generator (if used): follow your local code. Start and stop generator with power cord(s) disconnected. • Spray gun: grounded through the supplied fluid hoses, connected to a properly grounded Energy- Complete Sprayer. Do not operate without at least one grounded fluid hose. 313221H...
  • Page 13 Ensure no other high amp loads are connected while running EnergyComplete Sprayer. To verify separate circuits, plug in EnergyComplete Sprayer or a worklight and cycle breakers on and off. Heater Power Motor Power TI12383a Compressor Power . 5. Use Three Separate Circuits 313221H...
  • Page 14 Air Filter/Moisture Separator (Z) is equipped with an automatic moisture drain. Flush Before First Use The EnergyComplete Sprayer is tested with a plasti- cizer oil at the factory. Flush out the oil with a compatible solvent before spraying. See page 23. 313221H...
  • Page 15 Keep the felt washers in the pump wet-cups saturated Stand behind unit and hold crossbar. with Graco ISO pump oil, Part No. 217374. The lubricant Lean unit backwards until the suction creates a barrier between the red fluid and the atmo- tubes are above the supply pails.
  • Page 16 (W). Replace recirculation tubes in pails. r_256765_313221_b_19 Set function knob to Stop/Park Preheat hoses if ambient temperature is below 70°F (43.3°C) or continue with Startup, page 18. Plug in power cord(s). See T ABLE page 13. 313221H...

  • Page 17: Preheat Hoses

    TI4063a Perform Startup, page 18. Close fluid valves A and B. Remove circulation manifold (701) from gun fluid manifold (GM). Attach block (702) to circulation manifold to pre- vent air from reacting with EnergyComplete Air Infiltration Barrier. 313221H...

  • Page 18: Startup

    Set function knob to Slow Recirc or Fast Recirc Turn on Heater Power. Temporarily set heater control knobs to maxi- mum setting. Circulate through heaters until temperature readouts display desired temperature. Adjust heater control knobs as necessary for a stable spray temperature. 313221H...

  • Page 19: Spraying/Dispensing

    Test spray onto cardboard or plastic sheet. Ver- ify that material fully cures in the required length of time, and is the correct color. Adjust pressure and temperature to get desired results. Equip- ment is ready to spray. 313221H...

  • Page 20: Pause

    If you stop spraying for more than 2 minutes when using an impingement mix gun, close gun fluid valves A and B. Doing this will keep the internal parts of the gun cleaner and prevent crossover. 313221H...

  • Page 21: Pressure Relief Procedure

    Pumps will move to the bottom of their stroke. Ensure gauges drop to 0. Shut off Motor Power. Shut off Compressor Power (air units only). Refer to your separate gun manual and perform the Shutdown procedure. 313221H...

  • Page 22: Maintenance

    Clean gun mix chamber ports and check valve screens regularly. See gun manual. • To prevent fluid from running out of sprayer during storage or transportation, remove filter (21) and fas- ten cap (71) over suction tube (M) when not using sprayer. 313221H...

  • Page 23: Flushing

    For long term storage, or 3 or more days, flush out Fill two pails with 1-2 gal. (3.8-7.6 l) of solvent. the solvent with Graco Hydraulic Oil 207428. Insert suction tubes in solvent pails (SP). Engage piston safety lock. Close fluid valves A and B.
  • Page 24 Turn Recirc/Spray valve A to Spray. • Open gun into waste container A. • Set function knob to Slow Recirc until hose is flushed. • Set function knob to Stop/Park • Repeat for B side. Set function knob to Stop/Park 313221H...

  • Page 25: Troubleshooting

    Turn Recirc/Spray valve only enough to balance pressure. If turned completely, all pressure will bleed off. 3. Check fluid inlet strainers (51a, page 22) and fluid filters at gun. 4. Clean or change restrictor at mixer manifold if using disposable mixer gun kit. 313221H...
  • Page 26 300 psi (2.1 MPa, 21 500 psi (3.5 MPa, 35 Causes warning if deviation of pressure from setpoint is bar) bar) greater than (25% if < 800 psi [5.6 (40% if < 800 psi [5.6 MPa, 56 bar]) MPa, 56 bar]) 313221H...
  • Page 27 (227). Replace if necessary. 1. Locked rotor; motor unable to turn. Replace motor, page 44. 2. Short on control board. Replace board, page 39. 3. Worn or hung up motor brush causing arcing of brush at commutator. Replace brushes, page 47. 313221H...

  • Page 28: Troubleshooting Chart

    One side doesn’t come up to pres- Dirty or damaged Recirc/Spray valve. Clean or repair, page 34. sure in spray mode. Plugged fluid inlet strainer. Clear, see page 22. Pump intake valve plugged or stuck Clean pump intake valve. See page open. 313221H...
  • Page 29 A side gauge is low. A side material supply problem. Check A side inlet strainer and pump intake valve. B side gauge is low. A side restriction downstream of gauge. Check gun check valve screen, mix module, or mix manifold restrictor. 313221H...
  • Page 30 Clean or replace strainer, page 22. continuously during recirculation. side. B side pump is not priming. Running pump too fast. Put finger over recirculation tube while running, to build pressure, and Piston ball check is stuck in open release. Repeat as necessary. position. 313221H...
  • Page 31 Open air regulator; install air line. Complete Setup on page 12. Compressor thermal switch is open. Move sprayer to shaded, cooler area. Ensure ambient temperature is below 115°F (46°C). Low compressor performance. Worn compressor; replace compres- sor with Compressor Service Kit 256779. 313221H...
  • Page 32 Troubleshooting 313221H...

  • Page 33: Repair

    1. Flush if possible, see page 23. If not possible, clean all parts with solvent immediately after removal. 2. Set function knob to Stop/Park 3. Shut off Motor Power. Disconnect power supply. 4. Shut off Heater Power. Allow equipment to cool before repairing. 5. Relieve pressure, page 21. 313221H...

  • Page 34: Recirc/Spray Valves

    3. Apply PTFE pipe sealant to all tapered pipe threads before reassembling. 4. Reassemble in reverse order, following all notes in . 8. r_256765_313221_b_7b Torque to 250 in-lb (28 N•m). Use blue threadlocker on valve cartridge threads into manifold. Part of item 503. . 8. Recirc/Spray Valves 313221H...

  • Page 35: Displacement Pump

    See displacement pump repair and parts information in pump manual, which is supplied with your unit. Use dropcloth or rags to protect EnergyCom- plete Sprayer and surrounding area from spills. 1. See Before Beginning Repair, page 33. Relieve pressure, page 21. r_256765_313221_b_29 313221H...
  • Page 36 (218) by hitting firmly with a non-sparking hammer. r_256765_313221_b_9 8. Set function knob to Slow Recirc . Purge air and Flat side faces up. Tighten by hitting prime. See page 16. firmly with non-sparking hammer. Lubricate threads with ISO oil or grease. . 9. Displacement Pump 313221H...

  • Page 37: Control Module

    2. See F . 11. Locate calibration screw (CS) at upper right corner of each temperature display board. Turn screw slightly to correct temperature display. Temperature displays do not read lower than 50°F (10°C). TI7067a . 10. Temperature Sensor 313221H...
  • Page 38 7. Reconnect potentiometer wires to J2 as shown in . 12. 3. Disconnect potentiometer wires from J2 on control board (406). See F . 12. Detail of Function Knob/Potentiometer 416a 416a 416a TI7076a 416a *402 *403 410* TI6979a . 11. Control Module 313221H...
  • Page 39 4. Remove screws (408) and remove board from con- trol module. 5. Install new board in reverse order. Apply thermal compound between the square steel piece on the back of the board and the main aluminum plate. Order Part No. 110009 Thermal Compound. 313221H...
  • Page 40 Pressure Transducer A Calibration Calibration Screw Screw °C °C Black Phone Cable and Plug °F °F Temperature Temperature Display B Display A Pressure Transducer B Gray Sheath Temperature Temperature Sensor B Sensor A . 12. Control Module Wiring Connections 313221H...

  • Page 41: Fluid Heaters

    2. Control section of heater can be repaired in place. Remove heater to clean fluid section. See manual 7. Route cable through channel to control module. 311210 for heater repair and parts. 8. Connect transducer cable at board; see F . 12, page 40. TI7026a . 13. Transducers 313221H...

  • Page 42: Drive Housing

    5. Push drive housing (215) onto motor (201). Install thrust washers (208, 212), and bearings (209, 211, screws (220). 213). 6. Install drive housing covers (221 on A side, 227 on B side) and screws (207). Pumps must be in phase (both at same position in stroke). 313221H...

  • Page 43: Cycle Counter Switch Replacement

    1.0 in. (25.4 mm) from inside bottom edge TI7028a (steel) (bronze) (bronze) (steel) (bronze) (bronze) Crankshaft must be in line with crankshaft at other end of motor, r_256765_313221_b_20 so pumps move up and down in unison. . 14. Drive Housing 313221H...

  • Page 44: Electric Motor

    Thread motor power switch harness out bottom of control module and cable channel, to free motor. NOTICE Motor is heavy. Two people may be required to lift. 5. Remove screws holding motor to bracket. Lift motor off unit. 313221H...

  • Page 45: Compressor

    5. Disconnect power leads (PL) from power switch under control panel (104) and disconnect air outlet tube (114). r_256765_313221_b_22 . 15 3. Loosen swivel fitting on cooling element (108) and disconnect cooling element from regulator (123). See F . 16. r_256765_313221_b_25 . 18 313221H...
  • Page 46 . 21 r_256765_313221_b_26b . 19 9. Remove nuts (76) and washers (75). Pull out bolts (77) from cart (1) and remove front brace (28). 10. Remove four screws (140) and front panel (103) from unit. r_256765_313221_b_27 . 20 313221H...

  • Page 47: Motor Brushes

    . 12, page 40. 1. See Before Beginning Repair, page 33. Relieve pressure, page 21. 2. See instruction sheet 406582, included with Brush Repair Kit 248186. Remove old brushes and install new ones supplied in kit. TI7030a . 22. Fan 313221H...

  • Page 48: Parts

    256765 PROPORTIONER, heated, 120V, 15 A; see page 49; 257126 only 256998 GUN 257097 HOSE, 50 ft, 3 hose, insulated; see page 56 256407 HOSE, bundle, 6 ft, 3 hose; see page 56 257392 KIT, recirculation; see page 55 15D546 KIT, gun cleaning, FUSION 313221H...
  • Page 49 Parts 257089, 120 V, 15 A, Heated Proportioner With Heaters 256765, 120V, 15 A, Heated Proportioner With Heaters and Compressor Model 256765 Shown r_256765_313221_b_10 Model 257089 Only r_256765_313221_b_21 r_256765_313221_40b 313221H...
  • Page 50 HEATER, fluid, 120V; includes items 88 and 89; see manual 311210 167002 INSULATOR, heat 100016 WASHER, lock 116393 FITTING, straight 1/4 npt 556765 FITTING, #6 JIC 1/4PM 116504 FITTING, tee, run 113641 GAUGE, pressure, fluid, sst 100840 elbow, street 313221H...
  • Page 51 Parts Compressor (67) * See compressor wiring diagram on page 52. r_256765_313221_b_34 r_256765_313221_b_33 r_256765_313221_b_32 313221H...
  • Page 52 113802 SCREW, hex hd, flanged 115242 REGULATOR, air, 1/4 npt 119994 FAN, cooling,120 VAC 15K040 NUT, regulator 111763 ELBOW, 1/4 npt 104984 FITTING, tee 121853 VALVE, relief, 100 psi 114109 FITTING, elbow, male, swivel FITTING, 9/16-18 JIC x 1/4 NPT 313221H...
  • Page 53 217◆ 196762 PIN, straight 195150 NUT, jam, pump 256767 PUMP, displacement, A side; white, see manual 313123 220‡ 117493 SCREW, machine, hex washer hd; 1/4-20 x 1-1/2 in. (38 mm) COVER, drive housing, A side; white 313221H...
  • Page 54 249434 BOARD, control; 120 V units only 15G230 CABLE, harness 107156 SCREW, machine, pan hd 113505 NUT, keps, hex hd 119898 BULKHEAD FITTING, cable 101765 GROMMET 116773 CONNECTOR, plug WIRE, jumper LABEL, display 15G053 PLATE, detent 249453 KNOB, function; includes item 416a 313221H...
  • Page 55 151519 NIPPLE, reducing; 1/4 X 1/8 npt 100840 FITTING, elbow, street 15B221 BOLT; 5/16-24 100483 TEE; 3/8-18 npt 054826 TUBE, plastic; 8 ft. 166863 ADAPTER; 3/8 npt x 1/4 npt 205447 COUPLING, hose 162453 NIPPLE; 1/4 npsm x 1/4 npt 313221H...
  • Page 56 Part No. 257097, 50 ft Insulated 3 Hose Bundle Ref. Part Description HOSE, coupled, 3/8 X 50 214697 HOSE, coupled, 3/16 in. x 50 ft HOSE, air, 50 ft,1/4 in. ID C20479 NIPPLE, hex C20483 NIPPLE, hex TUBE, foam, insulation; 44 ft. 313221H...

  • Page 57: Suggested Spare Replacement Parts

    Accessories Part Description 256407 HOSE, bundle, whip, 6 ft, 3 hose; see page 56 257097 HOSE, bundle, insulated, 50 ft; see page 56 256998 GUN, EnergyComplete spray (includes static mixer assembly); see manual 313294. 207428 FLUID, hydraulic, 1 gallon 313221H...

  • Page 58: Dimensions

    Dimensions Dimensions 43.5 in. (1105 mm) 27 in. (685.8 mm) r_256765_313221_b_4 21.25 in. (539.75 mm) EnergyComplete Sprayer 256765 257089 190 lb (86 kg) 130 lb (59 kg) Weight 313221H...

  • Page 59: Technical Data

    See page 58. Wetted Parts Aluminum, stainless steel, carbon steel, brass, carbide, chrome, chemically resistant o-rings, PTFE, ultra-high molecular weight poly- ethylene All other brand names or marks are used for identification purposes and are trademarks of their respective owners. 313221H...

  • Page 60: Graco Standard Warranty

    With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.

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