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Overview
The EnergyComplete Sprayer is a portable, elec-
tric-powered, 4:1 mix ratio proportioner, for use with
EnergyComplete Air Infiltration Barrier with Flexible
Seal Technology by Owens Corning. Materials must be
self-leveling and pourable, and may be applied with
impingement mix spray guns, disposable mixer guns, or
flush-type mix manifolds.
EnergyComplete Sprayer is siphon-fed from 5 gallon
pails that can be mounted on the unit.
Severe duty, positive displacement reciprocating piston
pumps meter fluid flow to the gun for mixing and apply-
ing. When set to recirculation mode, EnergyComplete
Sprayer will circulate fluids back to the 5 gallon pails.
The EnergyComplete Sprayer includes separate ther-
mostatically controlled heaters for each fluid. Digital dis-
plays show the temperatures of the two fluids.
An electronic processor controls the motor, monitors
fluid pressures, and alerts the operator if errors occur.
See STATUS Indicator, page 9, for further information.
For models with a compressor: An air compressor pro-
vides and regulates air pressure for the spray gun.
EnergyComplete Sprayer has two recirculation speeds,
slow and fast, and an adjustable pressure output.
Slow Recirculation
•
Slow circulation results in a higher temperature
transfer in the heater, so hoses and gun heat up
quicker.
•
Good for touchup or low flow spraying, up to moder-
ate temperature.
•
Not used to circulate full pails up to temperature.
Fast Recirculation
•
Use to support higher flow rates or higher tempera-
tures by preheating the pails.
•
Agitates fluid within pails, to avoid heating only the
fluid at the top of the pail.
•
Use for flushing.
Pressure Adjust
Automatically maintains selected pressure output for
dispensing or spraying.
313221H
Keep Components A and
B Separate
CAUTION
To prevent cross-contamination of the equipment's
wetted parts, never interchange component A (white
fluid) and component B (red fluid) parts.
Compatible Solvents
Use the following solvents for cleaning and flushing A
and B fluid.
A and B Fluid
Compatible Solvent
A side (white)
Water
B side (red)
Owens Corning B-Side Cleaner
EnergyComplete Air
Infiltration Barrier
Temperature
Requirements
Material Storage
EnergyComplete Air Infiltration Barrier A and B fluid
should always be stored between 40-110°F
(4.4-43.3°C). The A side fluid (white) will freeze below
32°F (0°C).
If the A side fluid freezes, stir until the temperature is
between 40-110°F (4.4-43.3°C).
Application
Ensure the temperature of the EnergyComplete Air
Infiltration Barrier A and B fluid is between 70-110°F
(4.4-43.3°C).
Note: Pail heaters may be necessary.
Post Application
Ensure that the ambient air temperature where Energy-
Complete Air Infiltration Barrier has been sprayed
remains above 40°F (4.4°C) for 24 hours after spraying.
Lower temperatures and higher humidities slow the cur-
ing process. The foam will not be resilient until it cures.
The foam will fully cure once warmer temperatures and
lower humidity levels return.
Overview
7
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Troubleshooting
