Page 1
® ® Eaton Power Xpert 9395 High Performance (9395P) UPS 300 kVA, 300 kW Installation and Operation Manual For use with Single UPM (200–300 kVA) and Plus 1 (200–300 kVA) UPS Models...
Page 3
® ® Eaton Power Xpert 9395 High Performance (9395P) UPS 300 kVA, 300 kW Installation and Operation Manual For use with Single UPM (200–300 kVA) and Plus 1 (200–300 kVA) UPS Models...
Page 4
National Fire Protection Association, Inc. All other trademarks are property of their respective companies. ECopyright 2016 Eaton, Raleigh, NC, USA. All rights reserved. No part of this document may be reproduced in any way without the express written approval of Eaton.
AC power to protect the customer's load from power failures. The Eaton 9395P UPS online power protection system is used to prevent loss of valuable electronic information, minimize equipment downtime, and minimize the adverse effect on production equipment due to unexpected power problems.
Engineer, or the warranty terms specified on page W-1 become void. This service is offered as part of the sales contract for the UPS system. Contact an Eaton service representative in advance (usually a two-week notice is required) to reserve a preferred startup date.
Power Management Software Intelligent Power Management and Intelligent Power Protector software are available through Eaton support. See Chapter 8, “Communication,” for additional information. P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Contact an Eaton sales representative for information about the following options. 1.4.1 Integrated Battery Cabinets Battery backup protection can be provided by equipping the UPS system with Eaton 9395P battery cabinets containing sealed lead‐acid, maintenance‐free batteries. The cabinets are designed for standalone installation and may be installed adjacent to the UPS or in a separate location.
1.4.8 Inherent Redundancy To deliver greater reliability, the Eaton 9395P UPS can be configured by an authorized Eaton Customer Service Engineer for inherent redundancy. When configured, the UPS automatically becomes redundant if the load is at or below the capacity of the UPMs minus the capacity of one UPM.
Remote Emergency Power-off (REPO) control, RMP II, SCM II, RIM II, or X-Slot communication cards. See Chapter 5 , “Options” for additional information. P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
High Rate series batteries. If more than six battery cabinets in total are needed in a separate UPM battery configuration, DO NOT hook up the shunt trips. P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
INTRODUCTION Using This Manual This manual describes how to install and operate the Eaton 9395P 300 kVA, 300 kW UPS. Read and understand the procedures described in this manual to ensure trouble-free installation and operation. In particular, be thoroughly familiar with the REPO procedure (see paragraph 7.4.2).
This symbol indicates that you should not discard waste electrical or electronic equipment (WEEE) in the trash. For proper disposal, contact your local recycling/reuse or hazardous waste center. P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
All other countries: Please use the following e-mail for manual comments, suggestions, or to report a technical error in this manual. E-ESSDocumentation@eaton.com 1-10 P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
(95 % maximum). Le système n’est pas conçu pour une utilisation extérieure. Toutes les sources d’alimentation doivent être débranchées avant de procéder à l’installation et à l’entretien. P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 22
Ne pas installer ni faire fonctionner l’onduleur près d’une source de chaleur au gaz ou à l’électricité. P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 23
Si ces instructions ne sont pas suivies, des dommages au câblage et à son canal surviendront. P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 24
SAFETY WARNINGS This page intentionally left blank. P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Engineer, or the warranty terms specified on page W-1 become void. This service is offered as part of the sales contract for the UPS. Contact an Eaton service representative in advance (usually a two-week notice is required) to reserve a preferred startup date.
Page 28
The clearances required around the UPS cabinet are shown in Table 3‐2. Dimensions are in millimeters (inches). P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 29
Maximum Relative Humidity: 95%, non-condensing NOTE Eaton battery cabinets are located in the same room as the UPS, the battery cabinet environmental requirements supersede the UPS requirements. Operating temperatures above the recommended range will result in decreased battery life and performance, and will reduce or void the battery warranty. Refer to Eaton's Terms and Conditions of Sale with Battery Replacement Coverage and the Battery Replacement Price Book for more information.
(from a Wye source) for proper equipment operation. The Eaton 9395P 480V unit is designed for operation on a grounded-wye source of supply. There is no additional connection point for a neutral conductor. The output of this UPS will not directly support phase to neutral loads.
Page 34
6-10 through Figure 6‐14 on page 6-19. NOTE Bypass wiring data is not applicable to IOM configurations. Battery Conductor Sizing: Eaton strongly recommends using the specified DC conductor size and quantity shown above for optimum system performance and battery run time.
Page 35
6-10 through Figure 6‐14 on page 6-19. NOTE Bypass wiring data is not applicable to IOM configurations. Battery Conductor Sizing: Eaton strongly recommends using the specified DC conductor size and quantity shown above for optimum system performance and battery run time.
Page 36
The torque values listed are the maximum allowable. Tightening further will risk breaking or twisting the stud. Table 3‐6. UPS External Power Cable Terminations for the Single UPM Eaton 9395P-300/200 , Eaton 9395P-300/225, Eaton 9395P-300/250, Eaton 9395P-300/275 and Eaton 9395P-300/300...
Page 37
Conduit is sized to accommodate one neutral conductor the same size as the phase conductor and one ground conductor sized in accordance with NEC Table 250.122. Conduit sizes listed are for copper wiring only. P-164000563 Rev 1 www.eaton.com/powerquality 3-11 Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 39
3 hours. For longer discharge times a larger disconnect may be required. P-164000563 Rev 1 www.eaton.com/powerquality 3-13 Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 40
Use shielded twisted‐pair wires for each input and return or common. All interface wiring and conduit is to be provided by the customer. 3-14 P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Bypass Power Source connects to the System Switchgear to the point where the Common Load connects to the System Switchgear. P-164000563 Rev 1 www.eaton.com/powerquality 3-15 Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
UPSs to the tie cabinet or distribution panel are the same as listed in Table 3‐4 and Table 3‐5. The Eaton 9395P 480V unit is designed for operation on a ground wire source of supply. There is no additional connection point for a neutral conductor. The output of this UPS will not directly support phase to neutral loads.
Page 43
Carefully inspect the outer packaging for evidence of damage during transit. C A U T I O N Do not install a damaged cabinet. Report any damage to the carrier and contact an Eaton service representative immediately. MISE EN GARDE! Ne pas installer une armoire endommagée.
Failure to store and protect the UPS properly may void your warranty. Figure 3‐4. Single UPM Configuration as Shipped on Pallet (ISBM and UPM) 3-18 P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
C A U T I O N Do not tilt cabinets more than 10° from vertical. Lift the cabinets only with a forklift or damage may occur. P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 46
NOTE For the following steps, verify that the forklift or pallet jack is rated to handle the weight of the cabinet (see Table 3‐1 for cabinet weight). NOTE If an FI-UPM is ordered later, use the Eaton Power Xpert® 9395P UPS Field Installed UPM Mechanical Installation Manual (P-164000503) for installation instructions. The FI-UPM is always installed on the side opposite the factory-installed UPMs.
Shipping Bracket Bolts Pallet Front Door Shipping Bracket Bolts Left Side Shipping Bracket Figure 4‐1. Removing the ISBM Section Left Side Shipping Bracket P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
If installing an FI-UPM, go to the next section. If installing a battery system, go to paragraph 4.4. Otherwise, go to paragraph 4.5 to complete the wiring of the UPS. P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
NEC, Article 480. After the tie cabinet is installed, proceed to paragraph 4.6 to complete the wiring of the UPS. P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 50
Flat Washer Bus Bar Flat Washer Bolt Head Double Lug Installation – Figure 4‐3. Typical Bus Bar Barrel Lug Mounting Hardware Assembly Sequence P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Input and Output, and DC Input (Remove panel to drill or punch conduit holes.) BOTTOM VIEW Figure 4‐5. ISBM and UPM Section Conduit and Wire Entry Locations P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 53
A, B, and C power wiring from output terminals to the critical load. See paragraph 3.2.3 for wiring and termination requirements. 12. Proceed to paragraph 4.6.3. P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Phase A (E6) AC Input to Phase B (E7) UPS Bypass Phase C (E8) – Figure 4‐7. ISBM Section Power Terminal Detail Section AA P-164000563 Rev 1 www.eaton.com/powerquality 4-11 Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 56
4.6.2, Step 2. Secure with the retained hardware. Reinstall the left front panel removed in paragraph 4.6.2, Step 1 and secure with the retained hardware. 4-12 P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
A V E R T I S S E M E N T ! Des tensions dangereuses sont présentes près de l’enceinte du terminal de l’interface utilisateur si l’onduleur n’est pas totalement débranché. P-164000563 Rev 1 www.eaton.com/powerquality 4-13 Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 58
11. Reinstall the front door removed in Step 3 and secure with the retained hardware. 12. Close the door and secure the latch. 4-14 P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
NOTE Do not directly connect relay contacts to the mains related circuits. Reinforced insulation to the mains is required. NOTE Alarm relay wiring should be a minimum of 22 AWG Figure 4‐11. Typical Alarm Relay Connection P-164000563 Rev 1 www.eaton.com/powerquality 4-17 Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
NOTE A jumper wire must be connected between pins 1 and 2 on TB1, if the normally-closed REPO contact is not used. Figure 4‐12. Terminal Blocks TB1, TB2, and TB3 Connector Assignments 4-18 P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 63
12. If wiring X-Slot connections, proceed to paragraph 4.7.3; otherwise, proceed to Step 13. 13. Close the door and secure the latch. P-164000563 Rev 1 www.eaton.com/powerquality 4-19 Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
NOTE Battery aux and DC shunt trip wiring should be a minimum of 18 AWG. Figure 4‐14. Typical Battery Interface Connection – Separate Battery System 4-20 P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
NOTE When installing external wiring to X-Slot cards, conduit must be installed to the UPS cabinet. When installing internal wiring to X-Slot terminals, route the wiring through the internal opening in the X-Slot communication bay. For installation and setup of an X-Slot card, contact an Eaton service representative (see page 1-10). To install wiring to connections: If not already installed, install the LAN drops.
NOTE The REPO switch must be a normally-open or normally-closed latching‐type switch not tied into any other circuits. NOTE This procedure is intended to be used for the installation of the Eaton-supplied REPO switch. If installing another manufacturer's switch, use this procedure only as a guide.
Figure 4‐19 shows the wiring connections if the normally-closed REPO contacts are used and Figure 4‐20 shows alternative methods of connecting a REPO switch if using another manufacturer's switch. 4-24 P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
NOTE REPO normally-open and normally-closed return terminals are separated on the terminal board but are electrically in common. Figure 4‐20. Normally‐Closed and Normally‐Open REPO Switch Wiring P-164000563 Rev 1 www.eaton.com/powerquality 4-25 Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 70
Service Engineer, or the warranty terms specified on page W-1 become void. This service is offered as part of the sales contract for the UPS. Contact an Eaton service representative in advance (usually a two-week notice is required) to reserve a preferred startup date.
Page 71
- Accessories are mounted in installed locations and wiring is terminated inside the UPS cabinet. (OPTIONAL) - The debris shields covering the UPS cabinet ventilation grills are removed. - Startup and operational checks are performed by an authorized Eaton Customer Service Engineer. P-164000563 Rev 1 www.eaton.com/powerquality...
Page 72
- Pull-chain wiring between the UPS cabinets is properly installed. - Adequate workspace exists around the UPS cabinets, the tie cabinet, and other cabinets. - Startup and operational checks are performed by an authorized Eaton Customer Service Engineer. 4-28 P-164000563 Rev 1 www.eaton.com/powerquality...
Page 73
Hot Sync CAN Bridge card (see paragraph 5.1) Parallel system wiring (see paragraph 5.2) RMP II (see paragraph 5.3) RIM II (see paragraph 5.4) SCM II (see paragraph 5.5) P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
UPS. See Figure 4‐9 and Figure 4‐15 for X-Slot communication bay locations. To locate the appropriate terminals on the Hot Sync CAN Bridge Card, see Figure 5‐2 and Table 5‐1. P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Normally‐open contact closes when UPS is on bypass. RMP II, RIM II, and SCM II connections. CAN L Can H CAN input for parallel operation. Shield P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 76
NOTE Setup of the Hot Sync CAN Bridge Card for parallel operation must be performed by an authorized Eaton Customer Service Engineer. Contact an Eaton service representative to schedule a date. 12. Reinstall the top internal safety shield panel and secure with the retained hardware.
NOTE Use twisted pair wiring between the UPS and MOB AUX contacts. NOTE Always confirm contact operation prior to wiring. Figure 5‐6. Distributed Bypass Pull-Chain Wiring with MOBs P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 80
MOB 2 Aux 2 Com MOB 3 Aux 2 Com Pull Chain MOB Common MOB 3 Aux 2 Com MOB 4 Aux 2 Com P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 81
Figure 5‐8, and Table 5‐5 for the terminal location and wiring information. Close the front door and secure the latch. 10. Restart the UPS. See Chapter 7, “UPS Operating Instructions,” for startup instructions. P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Use twisted pair J3–7 (TX) TB1–4 (RDX) 0.9 (8) TB3 Line 0.9 (8) TB3 Neutral 0.9 (8) Ground Terminal 2.7 (24) Maximum 5-10 P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 83
INSTALLING OPTIONS AND ACCESSORIES NOTE Setup of the Hot Sync CAN Bridge Card must be performed by an authorized Eaton Customer Service Engineer. Contact an Eaton service representative to schedule a date. 11. To check the operation of the RMP II, ensure that the UPS is supplying the load via inverter or bypass.
10. Restart the UPS. See Chapter 7, “UPS Operating Instructions,” for startup instructions. NOTE Setup of the Hot Sync CAN Bridge Card must be performed by an authorized Eaton Customer Service Engineer. Contact an Eaton service representative to schedule a date.
INSTALLING OPTIONS AND ACCESSORIES NOTE Setup of the Hot Sync CAN Bridge Card must be performed by an authorized Eaton Customer Service Engineer. Contact an Eaton service representative to schedule a date. Install wiring between the SCM II terminal block TB2 and the monitoring equipment.
Head Screws for Hanging. (Mount with vent holes facing up.) Dimensions are in millimeters [inches]. Figure 5‐12. Remote Monitor Panel II Dimensions P-164000563 Rev 1 www.eaton.com/powerquality 5-15 Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Head Screws for Hanging. (Mount with vent holes facing up.) Dimensions are in millimeters [inches]. Figure 5‐13. Relay Interface Module II Dimensions 5-16 P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Head Screws for Hanging. (Mount with vent holes facing up.) Dimensions are in millimeters [inches]. Figure 5‐14. Supervisory Contact Module II Dimensions P-164000563 Rev 1 www.eaton.com/powerquality 5-17 Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 90
INSTALLING OPTIONS AND ACCESSORIES This page intentionally left blank. 5-18 P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 91
Section II Operation P-164000563 Rev 1 www.eaton.com/powerquality 5-19 Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 92
5-20 P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
The backfeed protection contactor is located in series with the static switch. The static switch is armed and ready during normal operation. P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 94
6.2.1 Modes The Eaton 9395P UPS supports a critical load in five different modes of operation: NOTE Variable Module Management System and Energy Saver modes are mutually exclusive. In Online mode, the critical load is supplied by the inverter, which derives its power from rectified utility AC power.
If the UPS suffers an internal failure, it switches automatically to Bypass mode and remains in that mode until the failure is corrected and the UPS is back in service. P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 96
UPMs take on the increased load. The VMMS redundancy setting sets the number of redundant UPMs that the customer requires. Both the VMMS UPM load limit and UPM redundancy are customer configurable. P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 97
The backfeed protection contactor is normally closed, ready to support the static switch unless the bypass input source becomes unavailable. P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
K5 also opens. The opening of contactors K1 and K5 prevent system voltages from bleeding backwards through the static switch and rectifier snubber components and re-entering the input source. P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
NOTE On a UPS configured with a Continuous Static Switch (CSS), bypass breaker (CB4) is not present. Figure 6‐4. Path of Current Through the UPS in Battery Mode P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 100
Single Reverse Transfer UPS – Two UPM, Common Figure 6‐13 on page 6-18 Eaton 9395P-300/250 Rectifier Feed, Common Battery, IOM Configuration Eaton 9395P-300/225 Eaton 9395P-300/200 P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 101
Eaton 9395P-300/275 Simplified Dual-Feed UPS with Maintenance Figure 6‐15 on page 6-20 Eaton 9395P-300/250 Bypass Panel with Factory-installed Redundant Eaton 9395P-300/225 Eaton 9395P-300/200 P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Table 3‐4 on page 3-8 . Figure 6‐8. Two UPM, Common Rectifier Feed, Common Battery, Dual‐Feed Configuration, Continuous Static Switch P-164000563 Rev 1 www.eaton.com/powerquality 6-13 Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 106
Table 3‐5 on page 3-9 . Figure 6‐9. Two UPM, Common Rectifier Feed, Separate Battery, Dual‐Feed Configuration, Continuous Static Switch 6-14 P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 107
NOTE Callout letters , and map to Table 3‐4 on page 3-8. Figure 6‐10. One UPM, Rectifier Feed, Battery System, IOM Configuration P-164000563 Rev 1 www.eaton.com/powerquality 6-15 Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 108
, and map to Table 3‐4 on page 3-8 . Figure 6‐11. One UPM, Common Rectifier Feed, Common Battery, IOM Configuration, FI-UPM 6-16 P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 109
NOTE Callout letters , and map to Table 3‐5 on page 3-9. Figure 6‐12. One UPM, Common Rectifier Feed, Separate Battery, IOM Configuration, FI-UPM P-164000563 Rev 1 www.eaton.com/powerquality 6-17 Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 110
NOTE Callout letters , and map to Table 3‐4 on page 3-8. Figure 6‐13. Two UPM, Common Rectifier Feed, Common Battery, IOM Configuration 6-18 P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 111
NOTE Callout letters , and map to Table 3‐5 on page 3-9. Figure 6‐14. Two UPM, Common Rectifier Feed, Separate Battery, IOM Configuration P-164000563 Rev 1 www.eaton.com/powerquality 6-19 Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 112
(BIB) is installed in the maintenance bypass and a single-feed UPS is being installed, a single feed to the maintenance bypass is acceptable for supplying both the UPS and the bypass. Figure 6‐15. Simplified Dual-Feed UPS with Maintenance Bypass Panel 6-20 P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 113
6.4.1 Multiple UPS Parallel System Modes Similar to the single UPS system, the Eaton 9395P UPS parallel system supports a critical load in five different modes of operation. The standard operation modes are: In Normal mode, the paralleled UPMs supply the critical load with clean, filtered power.
Page 114
Bypass mode. The distributed bypass system automatically returns to Normal mode when the overload condition is cleared and system operation is restored within specified limits. 6-22 P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 115
If more modules than can support the load must be taken offline, the load must be transferred to maintenance bypass or shut down. P-164000563 Rev 1 www.eaton.com/powerquality 6-23 Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 116
In the Parallel Capacity (N+0) arrangement, if one UPS trips offline and goes to bypass, the remaining UPSs also go to bypass. 6-24 P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 117
Output to Main Power Flow Critical Load Open Figure 6‐18. Path of Current through the UPSs in Battery Mode – Distributed Bypass P-164000563 Rev 1 www.eaton.com/powerquality 6-25 Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 119
UPS is shown in Figure 6‐5. Figure 6‐19. Typical Distributed Bypass System – Continuous Static Switch, 1+1 and 2+0 Configurations P-164000563 Rev 1 www.eaton.com/powerquality 6-27 Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 120
UPS is shown in Figure 6‐5. Figure 6‐20. Typical Distributed Bypass System – Continuous Static Switch, 2+1 and 3+0 Configurations 6-28 P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 121
UPS is shown in Figure 6‐5. Figure 6‐21. Typical Distributed Bypass System – Continuous Static Switch, 3+1 and 4+0 Configurations P-164000563 Rev 1 www.eaton.com/powerquality 6-29 Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 122
UNDERSTANDING UPS OPERATION This page intentionally left blank. 6-30 P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 123
For a description of the UPS control panel functions, see paragraph 7.3. 7.1.2 Circuit Breakers Optional circuit breaker (CB1) is used to control the AC input to the UPS rectifier. P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 124
When the unit powers up, the screen displays as shown in Figure 7‐2. When power is applied to the system, the display advances to the Sign In screen shown in Figure 7‐3 P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 125
(see Figure 7‐4). Figure 7‐3. Parts of the Touch Screen P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 126
The UPS status area automatically displays the Eaton model number, current time and date, active alarms, active notices, and load percent and battery run time for the UPS. If the Eaton Environmental Monitoring Probe is installed, the temperature and humidity sensed by the probe will also be displayed. The small head symbol between the system model and time allows the operator select a different language from an imbedded list.
Page 127
NOTE Screens shown are representative examples of system operation. The screen data will vary based on system activity at the time of observation. P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 128
Figure 7‐6. Main Menu and Power Maps Screen (Online Mode) Touching the LOAD kVA button displays the Output kVA screen shown in Figure 7‐7 Figure 7‐7. Output kVA Screen from Home Screen P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 129
Figure 7‐8. Average Efficiency Screen from Home Screen Touching the CONSUMPTION button displays the screen shown in Figure 7‐9. Figure 7‐9. Consumption Screen from Home Screen P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 130
Figure 7‐11 is an example of a command request confirmation pop-up screen. This type of pop-up allows the user to confirm that the requested command is valid. Figure 7‐11. Typical Command Confirmation Screen (Charger Off) P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 131
24 hours, 7 days, 30 days, or 1 year. This is true of all the meters screens listed in the top section. Figure 7‐8 Figure 7‐9 Figure 7‐12. Meters Summary Screen P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 132
Figure 7‐13. Input Meters Screen The Bypass Meters Screen shown in Figure 7‐14 displays values pertaining to the Bypass conditions. Figure 7‐14. Bypass Meters Screen 7-10 P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 133
UPS OPERATING INSTRUCTIONS The Output Meters Screen shown in Figure 7‐15 displays values pertaining to the system output. Figure 7‐15. Output Meters Screen P-164000563 Rev 1 www.eaton.com/powerquality 7-11 Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 134
The Select Source screen shown in Figure 7‐17 allows the operator to choose the individual source for system readings. Figure 7‐17. Select Source Screen 7-12 P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 137
LCD in the UPS status area. This message is also written to the Active Events Log and may be added to the History Log. The messages are divided into four categories: alarms, notices, status, and commands. P-164000563 Rev 1 www.eaton.com/powerquality 7-15 Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 138
Selecting an event opens the Event Detail screen shown in Figure 7‐24. This screen details the specifics of the event for the user to see. Figure 7‐24. User Log Detail Screen 7-16 P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 139
Figure 7‐26 shows the Module Controls screen. This screen allows control of the individual modules within the system. It also gives their values and status. Figure 7‐26. Module Controls Screen P-164000563 Rev 1 www.eaton.com/powerquality 7-17 Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 140
The Metering Method screen allows the operator to select line-to-line or line-to-neutral monitoring values. See Figure 7‐28 or Figure 7‐29. Figure 7‐28. Online Mode Metering Method Option Screen 7-18 P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 141
CLEAN SCREEN button disables the screen for 30 seconds to allow the user to safely clean the screen without affecting operation. Figure 7‐30. Settings Screen P-164000563 Rev 1 www.eaton.com/powerquality 7-19 Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 142
The various Energy Advantage Architecture operations are described in the UPS Installation and Operation manual for your system. Figure 7‐32. Energy Advantage Architecture (EAA) Screen 7-20 P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 143
Figure 7‐34. High Alert Timer Screen This screen shown in Figure 7‐34 asks the operator if they want to start the High Alert mode timer. P-164000563 Rev 1 www.eaton.com/powerquality 7-21 Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 144
The screen shown in Figure 7‐35 allows the operator to query the system for various operational statistics such as shown in Figure 7‐36. Figure 7‐35. Statistics Basic Screen Figure 7‐36. Statistics Data Detail Screen 7-22 P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 145
UPS Module Map Screen The screen shown Figure 7‐38 allows the operator to control the individual UPMs. Figure 7‐38. UPS Module Map Screen P-164000563 Rev 1 www.eaton.com/powerquality 7-23 Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 146
7.3.20 System Overview Screen The screen shown Figure 7‐39 displays values for all UPS and UPM parameters. Figure 7‐39. System Overview Screen 7-24 P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 147
UPS is in Bypass mode. If Auto Bypass is not enabled, the UPS output remains off until the UPS transfers to Online mode. P-164000563 Rev 1 www.eaton.com/powerquality 7-25 Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 148
L’alimentation de la charge critique est complètement coupée lorsque le circuit d’arrêt d’urgence à distance est déclenché à l’étape suivante. N’utiliser cette fonction que pour mettre la charge critique hors tension. 7-26 P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 149
UPS OPERATING INSTRUCTIONS NOTE The following instructions are for the Eaton-supplied REPO switch. If a customer-supplied REPO switch is used, it may not activate in the same manner; refer to the operating instructions provided with the switch. To use the REPO switch: Firmly push the red pushbutton until it locks into place.
Page 150
UPS OPERATING INSTRUCTIONS This page intentionally left blank. 7-28 P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 151
LAN drops for use with X-Slot connectivity cards must be provided by facility planners or the customer. For installation and setup of an X-Slot card, contact an Eaton service representative (see page 1-10). Refer to the manual supplied with the X-Slot card for user instructions.
Page 152
PredictPulse Service is included at no charge during the first year of Eaton 9395P UPS operation (warranty period) along with the required connectivity parts. Beyond that, it may be purchased with Eaton Support Agreements or as a standalone subscription after the initial warranty expires. PredictPulse may also be subscribed to for free as part of a 90-day trial period.
Page 153
Eaton LanSafe Power Management Software for UPS management and monitoring, and Eaton LanSafe software, which allows graceful shutdown of operating systems. Eaton’s Intelligent Power Software gives you all the tools you need to monitor and manage power devices on your network, even in a virtualised environment. This...
Page 154
Contacts should not be operated in excess of 30 Vac @ 5A maximum. MISE EN GARDE! Ne pas faire fonctionner les contacts à plus de 30 VCA à 5 A maximum. P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 155
Figure 8‐2 shows an RMP II. Figure 8‐2. Remote Monitor Panel II P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 156
The UPS is preparing to shut down because the UPS is in Battery mode and the DC voltage is approaching its low limit. This indicator is accompanied by a horn. P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 157
UTILITY FAILURE Pins 6 and 15 Contacts are closed when Utility Failure is detected. P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 158
TB2‐10 through TB2‐12 ON BATTERY TB2‐13 through TB2‐15 UPS ALARM TB2‐16 through TB2‐18 ON BYPASS TB2‐19 through TB2‐21 SHUTDOWN IMMINENT TB2‐22 through TB2‐24 P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 159
Contact with any part of a grounded battery can result in electrical shock. The likelihood of such shock is reduced if such grounds are removed during installation and maintenance. P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 160
0.25” FI-UPM Section Air Filters 20” 44” 0.25” C A U T I O N Verify washed filters are thoroughly dry before reinstalling. P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 161
Reinstall the ISBM section front panel removed in Step b and secure with the retained hardware. h. If opened, close the front door and secure the latch. P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 162
If the UPS configuration included an FI-UPM model, check the FI-UPM air filter (located behind the front panel) and wash or replace as necessary. See Figure 9‐2 for the filter location. The FI-UPM filter size is 20” 44” 0.25”. Contact an Eaton service representative for a replacement filter. To remove the filter:...
Page 163
9.2.5 BATTERY Maintenance Contact an Eaton service representative for battery maintenance. Battery replacement and maintenance should be performed only by authorized service personnel. P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 164
Ne pas éliminer les déchets d’équipements électriques et électroniques (DEEE) aux ordures. Pour connaître la méthode d’élimination appropriée, communiquer avec le centre régional de récupération/réutilisation ou d’élimination des déchets dangereux. P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 165
UPS system operation and teaches you how to perform first level corrective maintenance. For more information about training and other services, contact the Eaton Help Desk (see page 1-10). P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 166
UPS MAINTENANCE This page intentionally left blank. P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 167
Configurable per UPM at nominal line voltage: Up to 120A with less than 85% load Up to 80A with 100% load Battery Shunt Trip 48 Vdc P-164000563 Rev 1 www.eaton.com/powerquality 10-1 Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 168
Meets IEC 801‐2 specifications. Withstands up to 25 kV pulse Immunity without damage and with no disturbance or adverse effect to the critical load. 10-2 P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Page 169
Eaton-built battery cabinets, (individually and collectively, the “Warranted Items”) are free from defects in material and workmanship. If, in the opinion of Eaton, a Warranted Item is defective and the defect is within the terms of this Warranty, Eaton's sole obligation will be to repair or replace such defective item (including by providing service, parts and labor, as applicable), at the option of Eaton.
Page 170
WARRANTY This page intentionally left blank. AF-2 P-164000563 Rev 1 www.eaton.com/powerquality Eaton Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual...
Need help?
Do you have a question about the CA22106060000R6 and is the answer not in the manual?
Questions and answers