Page 1 Power Xpert 9395 UPS, Plus 1 UPS, and 825/550 UPS 450–825 kVA Installation and Operation Manual For use with Two UPM (450–550 kVA), Three UPM (650–825 kVA), and Plus 1 (650–825 kVA) UPS Models...
Page 3 Power Xpert 9395 UPS, Plus 1 UPS, and 825/550 UPS 450–825 kVA Installation and Operation Manual For use with Two UPM (450–550 kVA), Three UPM (650–825 kVA), and Plus 1 (650–825 kVA) UPS Models...
Page 4 Protection Association, Inc. All other trademarks are property of their respective companies. ECopyright 2008–2013 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be reproduced in any way without the express written approval of Eaton Corporation.
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Page 10: Table Of Contents
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Page 14 TABLE OF CONTENTS This page intentionally left blank. www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 15 Engineer, or the warranty terms specified on page W-1 become void. This service is offered as part of the sales contract for the UPS. Contact an Eaton service representative in advance (usually a two-week notice is required) to reserve a preferred startup date.
Page 16: Figure 1-1. Power Xpert 9395 Three Upm Ups (650-825 Kva)
Older LCD Pushbutton Control Panel ISBM or IOM SECTION UPM SECTION FI-UPM Figure 1‐2. Power Xpert 9395 Plus 1 UPS (650–825 kVA) with the Field Installed UPM www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 17: Figure 1-3. Power Xpert 9395-825/550 Two Upm Ups (450-550 Kva)
Figure 1‐3. Power Xpert 9395-825/550 Two UPM UPS (450–550 kVA) Color Touchscreen Control Panel ISBM or IOM SECTION UPM SECTION Figure 1‐4. Power Xpert 9395-825/550 Two UPM UPS with the Field Installed UPM (450–825 kVA) www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 18 Charging at high currents can overheat and damage batteries. 1.1.5 Power Management Software Intelligent Power Management and Intelligent Power Protector software are available through Eaton support. See Chapter 8, “Communication,” for additional information. www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual...
Page 19 INTRODUCTION Options and Accessories Contact an Eaton sales representative for information about the following options. 1.2.1 Integrated Battery Cabinets Battery backup protection can be provided by equipping the UPS system with Power Xpert 9395 battery cabinets containing sealed lead‐acid, maintenance‐free batteries.
Page 20 Inherent Redundancy To deliver greater reliability, the Power Xpert 9395 UPS can be configured by an authorized Eaton Customer Service Engineer for inherent redundancy. When configured, the UPS automatically becomes redundant if the load is at or below the capacity of the UPMs minus the capacity of one UPM. Under normal conditions the UPMs in the UPS share the load equally.
Page 21 The VMMS feature has three configurable modes of operation: Online mode, Online mode with VMMS, and High Alert mode. All modes are selectable from the front panel. www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 22 High Rate series batteries. If more than six battery cabinets in total are needed in a separate UPM battery configuration, DO NOT hook up the shunt trips. www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual...
Page 23 In this manual, the term UPS refers only to the UPS cabinet and its internal elements. The term UPS system refers to the entire power protection system – the UPS cabinet, the battery system, and options or accessories installed. www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual...
Page 24 This symbol indicates that you should not discard waste electrical or electronic equipment (WEEE) in the trash. For proper disposal, contact your local recycling/reuse or hazardous waste center. 1-10 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 25 Detailed illustrations of the cabinet, including dimension and connection point drawings. Refer to the Eaton 9315, 9390 and 9395 Sync Control Installation and Operation Manual for the following additional information: Installation instructions, including site preparation, planning for installation, and wiring and safety information.
Page 26 INTRODUCTION This page intentionally left blank. 1-12 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 27 Keep the UPS door closed and front panels installed to ensure proper cooling airflow and to protect personnel from dangerous voltages inside the unit. Do not install or operate the UPS system close to gas or electric heat sources. www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual...
Page 28 Une mise au rebut réglementaire des batteries est obligatoire. Consulter les règlements en vigueur dans votre localité. Ne jamais jeter les batteries au feu. L'exposition aux flammes risque de les faire exploser. www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual...
Page 29 Section I Installation www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 30 Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 31 Engineer, or the warranty terms specified on page W-1 become void. This service is offered as part of the sales contract for the UPS. Contact an Eaton service representative in advance (usually a two-week notice is required) to reserve a preferred startup date.
Page 32 862 (1900) 829 (1828) Power Xpert 9395-825/650 Power Xpert 9395-825/750 UPM (Three UPM) 1724 (3802) 1688 (3722) Power Xpert 9395-825/825 NOTE CSS = Continuous Static Switch www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 33 95%, non-condensing C A U T I O N If Eaton battery cabinets are located in the same room as the UPS, the battery cabinet environmental requirements supersede the UPS requirements. Operating temperatures above the recommended range will result in decreased battery life and performance, and will reduce or void the battery warranty. Refer to Eaton's Terms and Conditions of Sale with Battery Replacement Coverage and the Battery Replacement Price Book for more information.
Page 34: Figure 3-1. Ups Cabinet Dimensions - Three Upm (Front View)
NOTE CSS = Continuous Static Switch; IOM = Input Output Module Dimensions are in millimeters [inches]. Figure 3‐1. UPS Cabinet Dimensions – Three UPM (Front View) www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 35: Figure 3-2. Ups Cabinet Dimensions - Two Upm (Front View)
UPS INSTALLATION PLAN AND UNPACKING Dimensions are in millimeters [inches]. Figure 3‐2. UPS Cabinet Dimensions – Two UPM (Front View) Figure 3‐3. UPS Cabinet Dimensions (Right Side View) www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 36: Figure 3-4. Isbm Section Dimensions (Front View)
Dimensions are in millimeters [inches]. Figure 3‐4. ISBM Section Dimensions (Front View) Dimensions are in millimeters [inches]. Figure 3‐5. UPM Section Dimensions – Three UPM (Front View) www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 37: Figure 3-6. Upm Section Dimensions - Two Upm (Front View)
Dimensions are in millimeters [inches]. Figure 3‐6. UPM Section Dimensions – Two UPM (Front View) Front Dimensions are in millimeters [inches]. Figure 3‐7. ISBM Section Dimensions (Top View) www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 38: Figure 3-8. Isbm Section Dimensions (Bottom View)
Dimensions are in millimeters [inches]. Figure 3‐8. ISBM Section Dimensions (Bottom View) Front Dimensions are in millimeters [inches]. Figure 3‐9. UPM Section Dimensions – Three UPM (Top View) www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 39: Figure 3-10. Upm Section Dimensions - Two Upm (Top View)
Figure 3‐10. UPM Section Dimensions – Two UPM (Top View) Dimensions are in millimeters [inches]. Figure 3‐11. ISBM Section Center of Gravity – Continuous Static Switch www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 40: Figure 3-12. Upm Section Center Of Gravity - Three Upm
Figure 3‐12. UPM Section Center of Gravity – Three UPM Dimensions are in millimeters [inches]. Figure 3‐13. UPM Section Center of Gravity – Two UPM 3-10 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 41: Figure 3-14. Remote Epo Switch Dimensions
The bypass feed into this equipment uses three or four wires. The rectifier feed into this equipment uses three wires. The phases must be symmetrical about ground (from a Wye source) for proper equipment operation. 3-11 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 42 CANNOT be used. DO NOT bond the inverter center point (E12) to ground: this is an internal UPS function and requires no additional work by the installer or user. Please contact the Eaton help desk listed in Chapter 1 for additional guidance regarding dual high impedance ground sources.
Page 43 Because of the future upgradability to a fully rated 825 kVA UPS with the addition of the FI-UPM, the UPS wiring is specified for 825 kVA in Table 3‐6 and Table 3‐7. Wire sizes listed are for copper wiring only. 3-13 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 44 Figure 6‐13 or Figure 6‐15. NOTE Bypass wiring data is not applicable to IOM configurations. Battery Conductor Sizing: Eaton strongly recommends using the specified DC conductor size and quantity shown above for optimum system performance and battery run time.
Page 45 Figure 6‐21 or Figure 6‐22. NOTE Bypass wiring data is not applicable to IOM configurations. Battery Conductor Sizing: Eaton strongly recommends using the specified DC conductor size and quantity shown above for optimum system performance and battery run time.
Page 46 Figure 6‐9. NOTE Because of the future upgradability to a fully rated 825 kVA UPS with the addition of the FI-UPM, the UPS wiring is specified for 825 kVA. 3-16 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual...
Page 47 Figure 6‐19. NOTE Because of the future upgradability to a fully rated 825 kVA UPS with the addition of the FI-UPM, the UPS wiring is specified for 825 kVA. 3-17 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual...
Page 48 Table 3‐9. Neutral Bonding Jumper Wire Size (Four Wire Only - All Ratings) Neutral Bonding Jumper (Four Wire Output Only) Minimum Conductor Size AWG or kcmil Number (each) 3-18 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 49 Table 3‐11. Supplied Intercabinet Wiring Terminal Hardware Kit Part Size Quantity Terminals Used On Eaton Part Number Flat Washer UPM AC Input, UPM Battery Input, UPM AC Output, and Neutral 180500036-080 Conical Washer UPM AC Input, UPM Battery Input, UPM AC Output, and Neutral...
Page 50 90°C. See Table 3‐12 for external power cable terminations, Table 3‐13 for supplied external wiring terminal hardware, and Table 3‐14 for recommended installation parts and tools not supplied by Eaton Corporation. For a UPS with separate rectifier input terminals for the UPMs, E1 through E3 are pressure terminations, UL and CSA rated at 90°C.
Page 51 180500037-120 Output, and Neutral Rectifier Input, Bypass Input, Battery Input, 180200001-07 Output, and Neutral NOTE Bypass terminations are not applicable to IOM configurations. Table 3‐14. Recommended Installation Parts and Tools (Not Supplied by Eaton Part Size Quantity Manufacturer Part Number...
Page 52 AC Input to Bypass and Output (Four Wire) (A, B, C, Ground) AC Input to Bypass and Output (Five Wire) (A, B, C, Neutral, Ground) 3-22 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 53 NOTE 3 Bypass conduit data is not applicable to IOM configurations. Battery Cable Routing: Refer to the notes at the bottom of Table 3‐4 Input/Output Ratings and External Wiring Requirements… 3-23 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual...
Page 54 NOTE Because of the future upgradability to a fully rated 825 kVA UPS with the addition of the FI-UPM, these breaker sizes are specified for an 825 kVA UPS. 3-24 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual...
Page 55 Recommended disconnect size is based on a maximum full load discharge time less than 3 hours. For longer discharge times a larger disconnect may be required. 3-25 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 56 The battery wiring used between the battery and the UPS should not allow a voltage drop of more than 1% of nominal DC voltage at rated battery current. 3-26 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual...
Page 57 150 meters (500 feet). Alarm relay contacts have a maximum current rating of 5A and a switched voltage rating of 30 Vac and 28 Vdc. 3-27 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 58 DO NOT install both a source neutral and a bonding jumper. See Table 3‐9 for neutral bonding jumper wire sizes. The bonding jumper must be copper wire. Eaton UPS systems are designed to operate with two optional ground schemes. Both configurations comply with international safety regulations (as seen on the UPS name plate).
Page 59 CANNOT be used. DO NOT bond the inverter center point (E12) to ground: this is an internal UPS function and requires no additional work by the installer or user. Please contact the Eaton help desk listed in Chapter 1 for additional guidance regarding dual high impedance ground sources.
Page 60 Carefully inspect the outer packaging for evidence of damage during transit. C A U T I O N Do not install a damaged cabinet. Report any damage to the carrier and contact an Eaton service representative immediately. NOTE For the following step, verify that the forklift or pallet jack is rated to handle the weight of the cabinet (see Table 3‐1 for cabinet weight).
Page 61: Figure 3-15. Ups Cabinet As Shipped On Pallet (Isbm Section)
Inspect the contents for any evidence of physical damage, and compare each item with the Bill of Lading. If damage has occurred or shortages are evident, contact an Eaton service representative immediately to determine the extent of the damage and its impact on further installation.
Page 62: Figure 3-16. Ups Cabinet As Shipped On Pallet (Upm Section - Three Upm)
UPS INSTALLATION PLAN AND UNPACKING Figure 3‐16. UPS Cabinet as Shipped on Pallet (UPM Section – Three UPM) 3-32 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 63: Figure 3-17. Ups Cabinet As Shipped On Pallet (Upm Section - Two Upm)
UPS INSTALLATION PLAN AND UNPACKING Figure 3‐17. UPS Cabinet as Shipped on Pallet (UPM Section – Two UPM) 3-33 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 64 UPS INSTALLATION PLAN AND UNPACKING This page intentionally left blank. 3-34 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 65 End forklift slots may be used for minor positioning if the forks are kept in a horizontal position with no upward angling. If these instructions are not followed, damage to the wiring channel and wiring will occur. www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual...
Page 66: Figure 4-1. Removing The Isbm Section Left Side Shipping Bracket
Figure 4‐6). Remove the right side shipping bracket. Front Door Pallet Shipping Bracket Bolts Shipping Bracket Left Side Shipping Bolts Bracket Figure 4‐1. Removing the ISBM Section Left Side Shipping Bracket www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 67: Figure 4-2. Removing The Isbm Section Right Side Shipping Bracket
Carefully lower the cabinet until the cabinet base contacts the floor. Repeat Steps 2 through 6 for the remaining cabinet. Proceed to paragraph 4.3. www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 68: Figure 4-3. Removing The Three Upm Section Left Side Shipping Bracket
Front Panels Pallet Shipping Bracket Bolts Wireway Panel Shipping Bracket Left Side Shipping Bolts Bracket Figure 4‐3. Removing the Three UPM Section Left Side Shipping Bracket www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 69: Figure 4-4. Removing The Three Upm Section Right Side Shipping Bracket
UPS SYSTEM INSTALLATION Pallet Shipping Bracket Bolts Right Side Shipping Bracket Shipping Bracket Bolts Figure 4‐4. Removing the Three UPM Section Right Side Shipping Bracket www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 70: Figure 4-5. Removing The Two Upm Section Left Side Shipping Bracket
Front Panels Pallet Shipping Bracket Bolts Wireway Panel Shipping Bracket Left Side Shipping Bolts Bracket Figure 4‐5. Removing the Two UPM Section Left Side Shipping Bracket www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 71: Figure 4-6. Removing The Two Upm Section Right Side Shipping Bracket
Retain the hardware for later use. Remove the screws securing the corner channel and remove the channel (see Figure 4‐7). Retain the hardware for later use. www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual...
Page 72: Figure 4-7. Section Joining (Three Upm Section Shown)
Reinstall the corner channel (see Figure 4‐7) and secure using the retained hardware. Reinstall the left middle panel (see Figure 4‐7) and secure using the retained hardware. www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 73: Figure 4-8. Isbm And Upm Sections Joined (Three Upm Section Shown)
ISBM and UPM sections. Secure the bracket with the screws from the hardware kit (see Figure 4‐9). 13. Proceed to paragraph 4.4. www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual...
Page 74: Figure 4-9. Isbm Section To Upm Section Joining Brackets
ISBM section to the AC Input to UPMs terminals. See Figure 4‐10 for common rectifier feed with Continuous Static Switch (CSS) terminal locations 4-10 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 75 (see Figure 4‐11 for common rectifier feed with CSS). This hardware is for future use if a Field Installed UPM (FI-UPM) is installed to upgrade the UPS to a Plus 1 model. 4-11 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 76 Step 27. 27. If installing a tie cabinet or distribution panel for a distributed bypass system, proceed to paragraph 4.7; otherwise, proceed to paragraph 4.8. 4-12 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 77: Figure 4-10. Isbm Section Intercabinet Power Terminal Locations - Common Rectifier Feed, Continuous Static Switch
DC Input to UPMs + (E4) (See Figure 4‐12 for detail.) Figure 4‐10. ISBM Section Intercabinet Power Terminal Locations – Common Rectifier Feed, Continuous Static Switch 4-13 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 78: Figure 4-11. Isbm Section Input Power Terminal Detail - Continuous Static Switch
Install the second lug with the raised barrel portion facing the front of the cabinet. Figure 4‐11. ISBM Section Input Power Terminal Detail – Continuous Static Switch 4-14 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual...
Page 79: Figure 4-12. Isbm Section Battery Input Power Terminal Detail
Install the second lug with the raised barrel portion facing the front of the cabinet. Figure 4‐13. ISBM Section Output Power Terminal Detail 4-15 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual...
Page 80: Figure 4-14. Ups Intercabinet Interface Harness Locations
P51, and P70 Harnesses Location of RJ-45 Coiled CAN Cable ISBM Section Right Side View UPM Section Left Side View Figure 4‐14. UPS Intercabinet Interface Harness Locations 4-16 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 81: Figure 4-15. Pl1 Interface Board Location
ISBM Section Right Side Inside View Figure 4‐15. Pl1 Interface Board Location Pl1 Interface Board J39 Inverter CAN Connector Figure 4‐16. J39 Location on Pl1 Interface Board 4-17 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 82 In no circumstances shall a neutral to ground bonding jumper be installed in the UPS. 4-18 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual...
Page 83: Figure 4-17. Typical Bus Bar Barrel Lug Mounting - Hardware Assembly Sequence
Conical Washer Flat Washer Bus Bar Flat Washer Bolt Head Double Lug Installation Figure 4‐17. Typical Bus Bar Barrel Lug Mounting – Hardware Assembly Sequence 4-19 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 84 NOTE On a UPS that is configured for separate rectifier inputs, all sources that feed the separate rectifier inputs must be derived from a common ground point. 4-20 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 85: Figure 4-18. Isbm And Upm Section Debris Shields
Three UPM Section Front Ventilation Grill Debris Shields (Remove shields before operating system.) Two UPM Section Front Figure 4‐18. ISBM and UPM Section Debris Shields 4-21 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 86: Figure 4-19. Isbm Section Conduit And Wire Entry Locations
Bottom Entry Conduit Landing for AC Input and Output, and DC Input (Remove panel to drill or punch conduit holes.) Figure 4‐19. ISBM Section Conduit and Wire Entry Locations 4-22 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 87 A, B, and C, and Neutral (if required) power wiring from output terminals and neutral terminals to the critical load. See paragraph 3.2.3 for wiring and termination requirements. 15. Proceed to paragraph 4.8.3. 4-23 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 88: Figure 4-20. Isbm Section Power Terminal Locations - Common Rectifier Feed, Continuous Static Switch
NOTE AC Input to Bypass terminals are not applicable to an IOM configuration. Figure 4‐20. ISBM Section Power Terminal Locations – Common Rectifier Feed, Continuous Static Switch 4-24 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 89: Figure 4-21. Isbm Section Power Terminal Detail Aa - Common Rectifier Feed, Continuous Static Switch
Phase B (E7) UPS Bypass Phase C (E8) Section A–A Figure 4‐21. ISBM Section Power Terminal Detail AA – Common Rectifier Feed, Continuous Static Switch 4-25 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 90 4.8.2, Step 2. Secure with the retained hardware. Reinstall the left front panel removed in paragraph 4.8.2, Step 1 and secure with the retained hardware. 4-26 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 91: Figure 4-22. Isbm Section Power Terminal Detail Bb - Common Battery
DC Input from Battery + (E4) Front DC Input from Battery – (E5) Section B–B Figure 4‐22. ISBM Section Power Terminal Detail BB – Common Battery 4-27 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 92: Figure 4-23. Isbm Section Power Terminal Detail Bb - Separate Battery
DC Input from Battery – (E5) (UPM 3) (Not used with Two UPM systems.) Section B–B Figure 4‐23. ISBM Section Power Terminal Detail BB – Separate Battery 4-28 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 93 10. Reinstall the top internal safety shield panel and secure with the retained hardware. 11. Reinstall the front door removed in Step 3 and secure with the retained hardware. 4-29 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 94: Figure 4-24. Isbm Section Interface Terminal Locations
TB1 and TB2 (See Figure 4‐30 for detail.) (See Figure 4‐25 for detail.) (See Figure 4‐27 for terminal assignments.) ISBM Figure 4‐24. ISBM Section Interface Terminal Locations 4-30 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 95 Building Alarm 5 Return NOTE “Return“ indicates connection to electronics circuit ground. “Common” indicates connection to common side of isolated relay contact. 4-31 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 96: Figure 4-25. Interface Terminal Detail
NOTE Do not directly connect relay contacts to the mains related circuits. Reinforced insulation to the mains is required. NOTE Alarm relay wiring should be a minimum of 22 AWG Figure 4‐26. Typical Alarm Relay Connection 4-32 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 97 NOTE A jumper wire must be connected between pins 1 and 2 on TB1, if the normally-closed REPO contact is not used. Figure 4‐27. Terminal Blocks TB1, TB2, and TB3 Connector Assignments 4-33 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual...
Page 98 11. Reinstall the front door removed in Step 3 and secure with the retained hardware. 12. If wiring X-Slot connections, proceed to paragraph 4.9.3; otherwise, proceed to Step 13. 13. Close the door and secure the latch. 4-34 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 99 NOTE Battery aux and DC shunt trip wiring should be a minimum of 18 AWG. Figure 4‐29. Typical Battery Interface Connection – Separate Battery System 4-35 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 100 NOTE When installing external wiring to X-Slot cards, conduit must be installed to the UPS cabinet. When installing internal wiring to X-Slot terminals, route the wiring through the internal opening in the X-Slot communication bay. For installation and setup of an X-Slot card, contact an Eaton service representative (see page 1-11). To install wiring to connections: If not already installed, install the LAN drops.
Page 101 NOTE The REPO switch must be a normally-open or normally-closed latching‐type switch not tied into any other circuits. NOTE This procedure is intended for installing the Eaton-supplied REPO switch. If installing another manufacturer's switch, use this procedure only as a guide.
Page 102 (see Figure 4‐31). The REPO switch wiring must be in accordance with NEC Article 725 Class 2 requirements. 13. Reinstall the top internal safety shield panel and secure with the retained hardware. 4-38 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 103 NOTE REPO normally-open and normally-closed return terminals are separated on the terminal board but are electrically in common. Figure 4‐34. Normally‐Closed and Normally‐Open REPO Switch Wiring 4-39 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 104 Service Engineer, or the warranty terms specified on page W-1 become void. This service is offered as part of the sales contract for the UPS. Contact an Eaton service representative in advance (usually a two-week notice is required) to reserve a preferred startup date.
Page 105 - A ground conductor is properly installed. - Air conditioning equipment is installed and operating correctly. - The area around the installed UPS system is clean and dust‐free. (Eaton recommends that the UPS be installed on a level floor suitable for computer or electronic equipment.) - Adequate workspace exists around the UPS and other cabinets.
Page 106 - Pull-chain wiring between the UPS cabinets is properly installed. - Adequate workspace exists around the UPS cabinets, the tie cabinet, and other cabinets. - Startup and operational checks are performed by an authorized Eaton Customer Service Engineer. 4-42 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual...
Page 107 UPS SYSTEM INSTALLATION Notes _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ 4-43 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 108 UPS SYSTEM INSTALLATION This page intentionally left blank. 4-44 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 109 Powerware Hot Sync CAN Bridge card (see paragraph 5.1) Parallel system wiring (see paragraph 5.2) RMP II (see paragraph 5.3) RIM II (see paragraph 5.4) SCM II (see paragraph 5.5) www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 110 UPS. See Figure 4‐24 and Figure 4‐30 for X-Slot communication bay locations. To locate the appropriate terminals on the Powerware Hot Sync CAN Bridge Card, see Figure 5‐2 and Table 5‐1. www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 111 Normally‐open contact closes when UPS is on bypass. RMP II, RIM II, and SCM II connections. CAN L Can H CAN input for parallel operation. Shield www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 112 NOTE Setup of the Powerware Hot Sync CAN Bridge Card for parallel operation must be performed by an authorized Eaton Customer Service Engineer. Contact an Eaton service representative to schedule a date. 12. Reinstall the top internal safety shield panel and secure with the retained hardware.
Page 113 (If Installed) J3–8 (L) J3–8 (L) J3–8 (L) J3–8 (L) J3–9 (H) J3–9 (H) J3–9 (H) J3–9 (H) J3–10 (Shield) J3–10 (Shield) J3–10 (Shield) J3–10 (Shield) www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 114 TB2–1 TB2–1 (Pull Chain) (Pull Chain) (Pull Chain) (Pull Chain) TB2–2 TB2–2 TB2–2 TB2–2 (Pull Chain Common) (Pull Chain Common) (Pull Chain Common) (Pull Chain Common) www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 115 NOTE Use twisted-pair wiring between the UPS and MOB AUX contacts. NOTE Always confirm contact operation prior to wiring. Figure 5‐6. Distributed Bypass Pull-Chain Wiring with MOBs www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 116 MOB 2 Aux 2 Com MOB 2 Aux 2 Com MOB 3 Aux 2 Com Pull Chain MOB Common MOB 3 Aux 2 Com MOB 4 Aux 2 Com www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 117 Figure 5‐8, and Table 5‐5 for the terminal location and wiring information. Close the front door and secure the latch. 10. Restart the UPS. See Chapter 7, “UPS Operating Instructions,” for startup instructions. www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 118 TB1–5 (RDX*) 0.9 (8) Use twisted pair J3–7 (TX) TB1–4 (RDX) 0.9 (8) TB3 Line 0.9 (8) TB3 Neutral 0.9 (8) Ground Terminal 2.7 (24) Maximum 5-10 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 119 INSTALLING OPTIONS AND ACCESSORIES NOTE Setup of the Powerware Hot Sync CAN Bridge Card must be performed by an authorized Eaton Customer Service Engineer. Contact an Eaton service representative to schedule a date. 11. To check the operation of the RMP II, ensure that the UPS is supplying the load via inverter or bypass.
Page 120 10. Restart the UPS. See Chapter 7, “UPS Operating Instructions,” for startup instructions. NOTE Setup of the Powerware Hot Sync CAN Bridge Card must be performed by an authorized Eaton Customer Service Engineer. Contact an Eaton service representative to schedule a date.
Page 121 120 Vac Power Ground Terminal Terminal TB2 Customer Supervisory Contact Interface Terminal TB1 Signal Connections from the UPS Figure 5‐10. Supervisory Contact Module II Terminal Location 5-13 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 122 INSTALLING OPTIONS AND ACCESSORIES NOTE Setup of the Powerware Hot Sync CAN Bridge Card must be performed by an authorized Eaton Customer Service Engineer. Contact an Eaton service representative to schedule a date. Install wiring between the SCM II terminal block TB2 and the monitoring equipment.
Page 123 Surface Mount using #10 Pan Head Screws for Hanging. (Mount with vent holes facing up.) Dimensions are in millimeters [inches]. Figure 5‐12. Remote Monitor Panel II Dimensions 5-15 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 124 Surface Mount using #10 Pan Head Screws for Hanging. (Mount with vent holes facing up.) Dimensions are in millimeters [inches]. Figure 5‐13. Relay Interface Module II Dimensions 5-16 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 125 Surface Mount using #10 Pan Head Screws for Hanging. (Mount with vent holes facing up.) Dimensions are in millimeters [inches]. Figure 5‐14. Supervisory Contact Module II Dimensions 5-17 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
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Page 127 Section II Operation 5-19 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 128 5-20 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 129 (K5) are not present. NOTE On a UPS configured with a Continuous Static Switch (CSS), bypass breaker (CB4) is not present. Figure 6‐1. Main Elements of the UPS System www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual...
Page 130 The battery supports the critical load. The following paragraphs describe the differences in the UPS operating modes, using block diagrams to show the power flow during each mode of operation. www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual...
Page 131 NOTE On a UPS configured as an IOM, the bypass input, static switch, bypass breaker (CB4), and K5 are not present. NOTE On a UPS configured with a Continuous Static Switch (CSS), bypass breaker (CB4) is not present. Figure 6‐2. Path of Current Through the UPS in Online Mode www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual...
Page 132 ESS mode is a normal operating mode, and not an alarm condition. While the UPS is in this mode, the Online light on the front display will illuminate. www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual...
Page 133 UPM after conducting the automatic battery test. If ABM and automatic battery tests are disabled, the scheduler selects the next UPM at the beginning of each month. www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 134 (customer configurable). At the completion of the hour, the UPS defaults back to VMMS mode. If the High Alert command is received during the one hour, the one hour timer will be restarted. www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual...
Page 135 K3 opens to isolate the inverter. The backfeed protection contactor is normally closed, ready to support the static switch unless the bypass input source becomes unavailable. www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 136 K5 also opens. The opening of contactors K1 and K5 prevent system voltages from bleeding backwards through the static switch and rectifier snubber components to the utility source. www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual...
Page 137 Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual...
Page 138 9395-825/450 Single Reverse Transfer UPS – Two UPM, Separate Figure 6‐19 on page 6-26 9395-825/500 Rectifier Feed, Separate Battery, Dual‐Feed 9395-825/550 Configuration, Continuous Static Switch 6-10 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 139 Figure 6‐22 on page 6-29 9395-825/750 Rectifier Feed, Separate Battery, IOM Configuration 9395-825/825 9395-825/650 Simplified Dual-Feed UPS with Maintenance Bypass Figure 6‐23 on page 6-30 9395-825/750 Panel 9395-825/825 6-11 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 140 NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Figure 6‐5. UPS System – Three UPM, Common Rectifier Feed, Common Battery, Dual‐Feed Configuration, Continuous Static Switch 6-12 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual...
Page 141 NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Figure 6‐6. UPS System – Three UPM, Common Rectifier Feed, Separate Battery, Dual‐Feed Configuration, Continuous Static Switch 6-13 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual...
Page 142 NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Figure 6‐7. Plus 1 UPS System – Four UPM, Common Rectifier Feed, Common Battery, Dual‐Feed Configuration, Continuous Static Switch 6-14 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual...
Page 143 NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Figure 6‐8. Plus 1 UPS System – Four UPM, Common Rectifier Feed, Separate Battery, Dual‐Feed Configuration, Continuous Static Switch 6-15 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual...
Page 144 NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Figure 6‐9. 825/550 UPS System – Two UPM, Common Rectifier Feed, Common Battery, Dual‐Feed Configuration, Continuous Static Switch 6-16 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual...
Page 145 NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Figure 6‐10. 825/550 UPS System – Two UPM, Common Rectifier Feed, Separate Battery, Dual‐Feed Configuration, Continuous Static Switch 6-17 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual...
Page 146 NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Figure 6‐11. 825/550 UPS System – Three UPM, Common Rectifier Feed, Common Battery, Dual‐Feed Configuration, Continuous Static Switch 6-18 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual...
Page 147 NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Figure 6‐12. 825/550 UPS System – Three UPM, Common Rectifier Feed, Separate Battery, Dual‐Feed Configuration, Continuous Static Switch 6-19 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual...
Page 148 NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Figure 6‐13. UPS System – Three UPM, Common Rectifier Feed, Common Battery, IOM Configuration 6-20 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual...
Page 149 NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Figure 6‐14. UPS System – Three UPM, Common Rectifier Feed, Separate Battery, IOM Configuration 6-21 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual...
Page 150 NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Figure 6‐15. Plus 1 UPS System – Four UPM, Common Rectifier Feed, Common Battery, IOM Configuration 6-22 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual...
Page 151 NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Figure 6‐16. Plus 1 UPS System – Four UPM, Common Rectifier Feed, Separate Battery, IOM Configuration 6-23 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual...
Page 152 NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Figure 6‐17. UPS System – Three UPM, Separate Rectifier Feed, Separate Battery, Dual‐Feed Configuration, Continuous Static Switch 6-24 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual...
Page 153 NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Figure 6‐18. Plus 1 UPS System – Four UPM, Separate Rectifier Feed, Separate Battery, Dual‐Feed Configuration, Continuous Static Switch 6-25 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual...
Page 154 NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Figure 6‐19. 825/550 UPS System – Two UPM, Separate Rectifier Feed, Separate Battery, Dual‐Feed Configuration, Continuous Static Switch 6-26 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual...
Page 155 NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Figure 6‐20. 825/550 UPS System – Three UPM, Separate Rectifier Feed, Separate Battery, Dual‐Feed Configuration, Continuous Static Switch 6-27 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual...
Page 156 NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Figure 6‐21. UPS System – Three UPM, Separate Rectifier Feed, Separate Battery, IOM Configuration 6-28 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual...
Page 157 NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Figure 6‐22. Plus 1 UPS System – Four UPM, Separate Rectifier Feed, Separate Battery, IOM Configuration 6-29 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual...
Page 158 (BIB) is installed in the maintenance bypass and a single-feed UPS is being installed, a single feed to the maintenance bypass is acceptable for supplying both the UPS and the bypass. Figure 6‐23. Simplified Dual-Feed UPS with Maintenance Bypass Panel 6-30 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 159 The Energy Saver mode requires a UPS with a continuous static switch. ESS mode in a parallel system operates the same as it does in a single UPS system (see paragraph 6.2.3). 6-31 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 160 Bypass mode. The distributed bypass system automatically returns to Online mode when the overload condition is cleared and system operation is restored within specified limits. 6-32 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 161 If more modules than can support the load must be taken offline, the load must be transferred to maintenance bypass or shut down. 6-33 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual...
Page 162 In the Parallel Capacity (N+0) arrangement, if one UPS trips offline and goes to bypass, the remaining UPSs also go to bypass. 6-34 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 163 Battery Breakers Closed Output to Main Power Flow Critical Load Open Figure 6‐26. Path of Current through the UPSs in Battery Mode – Distributed Bypass 6-35 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 164 Continuous Static Switch, 2+1 and 3+0 9395-825/825 Configurations 9395-825/650 Multiple UPS – Distributed Bypass, Figure 6‐29 on page 6-39 9395-825/750 Continuous Static Switch, 3+1 and 4+0 9395-825/825 Configurations 6-36 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 165 NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Figure 6‐27. Typical Distributed Bypass System – Continuous Static Switch, 1+1 and 2+0 Configurations 6-37 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual...
Page 166 NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Figure 6‐28. Typical Distributed Bypass System – Continuous Static Switch, 2+1 and 3+0 Configurations 6-38 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual...
Page 167 NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Figure 6‐29. Typical Distributed Bypass System – Continuous Static Switch, 3+1 and 4+0 Configurations 6-39 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual...
Page 168 UNDERSTANDING UPS OPERATION This page intentionally left blank. 6-40 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 169 Pushbutton Control Panel AC Input Breaker CB1 (Optional) (Not available with separate rectifier feed option) ISBM Figure 7‐1. UPS Controls and Indicators – Continuous Static Switch www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 170 The following paragraphs describe using the UPS control panel to monitor the UPS. See paragraph 7.3 for use of the operational controls. When the unit powers up, the screen displays the Eaton logo as shown in Figure 7‐2. To advance to the Main Menu and Mimic screen, press any control panel pushbutton once.
Page 171 LCD in the UPS status area. This message is also written to the Active Events Log and may be added to the History Log. The messages are divided into four categories: alarms, notices, status, and commands. www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual...
Page 172 LOAD OFF Figure 7‐3. Parts of the LCD The UPS status area automatically scrolls between the Eaton model number, current date and time, active alarms, active notices, and load percent and battery runtime for the UPS. If the Environmental Monitoring Probe is installed, the temperature and humidity sensed by the probe will also be displayed.
Page 173 DATE: 12 / 11 / 2008 INPUT BATT STSW OUTPUT BYPASS CONTROL LOAD OFF EVENTS METERS SETUP Figure 7‐4. Main Menu and Mimic Screen (Online Mode) www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 174 The Battery screen displays the battery voltage (Vdc), the battery current (Idc), the minutes of Battery – UPM battery time remaining, and battery temperature. Battery temperature must be set up by an authorized Eaton Customer Service Engineer. When battery life decreases to less than 20%, Check Battery is displayed. Statistics The Statistics screen displays the hours on line and the total kW hours used.
Page 175 VMMS UPM Redundancy screen. Use the up or down arrow pushbutton to set the number of UPMs. Press SAVE or ABORT. Once the action is completed, the Module Management System Setup screen is displayed. www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual...
Page 176 Press SAVE or ABORT. Once the action is completed, the COM Port Setup screen is displayed. Controls See paragraph 7.2.8 for details. www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 177 Table 7‐5 describes the control functions and provides instructions to access and use the command menu screens. For detailed information about using the System Controls, see paragraph 7.3. www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 178 Starts the UPS in Bypass mode or transfers the UPS to Bypass mode from Online mode. Load Off Displays the Load Off screen (see paragraph 7.2.7). 7-10 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 179 Charger Off Turns the battery charger off. NOTE The Energy Saver System and Variable Module Management System mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer NOTE Variable Module Management System and Energy Saver System modes are mutually exclusive.
Page 180 LOAD OFF pushbutton was pressed accidentally. For Load Off procedures, see paragraph 7.3.24 or paragraph 7.4.27. HOLD LOAD OFF BUTTON FOR 3 SECONDS TO TURN OFF LOAD CANCEL LOAD OFF Figure 7‐7. Load Off Screen 7-12 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 181 UPS is in Bypass mode. If Auto Bypass is not enabled, the UPS output remains off until the UPS transfers to Online mode. 7-13 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 182 To enable Energy Saver System mode: NOTE The Energy Saver System mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. NOTE The Variable Module Management System and Energy Saver System modes are mutually exclusive.
Page 183 Menu To start High Alert mode: NOTE The High Alert mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. NOTE The Variable Module Management System and Energy Saver System modes are mutually exclusive.
Page 184 To enable Variable Module Management System mode: NOTE The Variable Module Management System mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. NOTE The Variable Module Management System and Energy Saver System modes are mutually exclusive.
Page 185 UPS Command Menu To start High Alert mode: NOTE The High Alert mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. NOTE The Variable Module Management System and Energy Saver System modes are mutually exclusive.
Page 186 To enable Energy Saver System mode: NOTE The Energy Saver System mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. NOTE The Variable Module Management System and Energy Saver System modes are mutually exclusive.
Page 187 Command Menu To start High Alert mode: NOTE The High Alert mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. NOTE The Variable Module Management System and Energy Saver System modes are mutually exclusive.
Page 188 Bypass Command Menu To start High Alert mode: NOTE The High Alert mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. NOTE The Variable Module Management System and Energy Saver System modes are mutually exclusive.
Page 189 UPM 1 Control Command screen is displayed. 18. On the UPM 1 Control Command screen, select UPM ON 19. Press the pushbutton on the UPM 1 Command menu bar. SELECT 7-21 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 190 11. If UPM 4 (FI-UPM) is installed, proceed to Step 12; otherwise, proceed to Step 16. 12. On the System Status screen, select the command. The UPS Control Command screen screen is displayed. 7-22 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 191 The Bypass status indicates ON. The BYPASS UPM status indicates READY. The power module remains on. 7-23 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 192 UPM 1 Command menu bar. SELECT The UPM status indicates READY The input, output, and battery contactors open, and the power module remains on. 7-24 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 193 SELECT The UPM status indicates SHUTDOWN The power module is turned off. The remaining UPMs continue to supply the critical load. Logic power remains on. 7-25 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 194 UPM GO TO ONLINE 14. Press the pushbutton on the UPM Command menu bar. SELECT The UPM transfers to Online mode. The UPM status indicates ONLINE. 7-26 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 195 CONTROLS Control Command screen is displayed. On the Charger Control Command screen, select CHARGER OFF Press the pushbutton on the Charger Command menu bar. SELECT 7-27 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 196 LOAD OFF Press the pushbutton on the Command menu bar. SELECT The Load Off screen is displayed, providing a choice to proceed or abort the shutdown. 7-28 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 197 7.3.1 or 7.3.8. W A R N I N G Power is present inside the UPS cabinet until the upstream input feeder circuit breaker is opened. 7-29 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 198 NOTE The following instructions are for the Eaton-supplied REPO switch. If a customer-supplied REPO switch is used, it may not activate in the same manner; refer to the operating instructions provided with the switch.
Page 199 UPS is in Bypass mode. If Auto Bypass is not enabled, the UPS outputs remain off until the UPSs transfer to Online mode. 7-31 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 200 To enable Energy Saver System mode: NOTE The Energy Saver System mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. NOTE The Variable Module Management System and Energy Saver System modes are mutually exclusive.
Page 201 Menu To start High Alert mode: NOTE The High Alert mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. NOTE The Variable Module Management System and Energy Saver System modes are mutually exclusive.
Page 202 To enable Variable Module Management System mode: NOTE The Variable Module Management System mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. NOTE The Variable Module Management System and Energy Saver System modes are mutually exclusive.
Page 203 UPS Command Menu To start High Alert mode: NOTE The High Alert mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. NOTE The Variable Module Management System and Energy Saver System modes are mutually exclusive.
Page 204 To enable Energy Saver System mode: NOTE The Energy Saver System mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. NOTE The Variable Module Management System and Energy Saver System modes are mutually exclusive.
Page 205 Command Menu To start High Alert mode: NOTE The High Alert mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. NOTE The Variable Module Management System and Energy Saver System modes are mutually exclusive.
Page 206 To disable Variable Module Management System mode: NOTE The Variable Module Management System mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. NOTE The Variable Module Management System and Energy Saver System modes are mutually exclusive.
Page 207 Bypass Command Menu To start High Alert mode: NOTE The High Alert mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. NOTE The Variable Module Management System and Energy Saver System modes are mutually exclusive.
Page 208 If the UPS contains input breaker CB1, verify that input breaker CB1 is open. Close the UPS input feeder circuit breaker. Close the UPS Bypass input feeder circuit breaker. 7-40 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 209 UPM GO TO ONLINE 23. Press the pushbutton on the UPM Command menu bar. SELECT The UPM transfers to Online mode. The UPM status indicates ONLINE. 7-41 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 210 All of the UPSs transfer to Online mode. If the power module is not available, the system remains on bypass and an alarm sounds. The Online status indicator is illuminated. The UPS status indicates ONLINE. The UPM status indicates ONLINE. 7-42 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 211 The System Status CONTROLS screen is displayed. If UPM 4 (FI-UPM) is installed, proceed to Step 3; otherwise, proceed to Step 7. 7-43 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 212 UPM Control Command screen is displayed. On the UPM Control Command screen, select UPM ON 10. Press the pushbutton on the UPM Command menu bar. SELECT 7-44 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 213 UPS being shut down. Logic power remains on. Verify the battery breaker or disconnect for the UPS being shut down is open. If not, open the breaker. 7-45 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 214 System Status Command menu bar. The CONTROLS UPM 1 Control Command screen is displayed. 14. On the UPM 1 Control Command screen, select UPM OFF 7-46 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 215 11. Verify the External Communications Failure alarm has cleared and no other alarms are active on the online UPSs. 12. On the System Status screen, select the command. 7-47 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 216 On the System Status screen, select the command. CHARGER Press the pushbutton on the System Status menu bar. The Charger CONTROLS Control Command screen is displayed. 7-48 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 217 Do not attempt to restart the system after Load Off until the cause of the shutdown has been identified and cleared. Restart the UPS after pressing the pushbutton by following the LOAD OFF procedure in paragraph 7.4.1 or 7.4.8. 7-49 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 218 7.4.1 or 7.4.8. W A R N I N G Power is present inside the UPS cabinet until the upstream input feeder circuit breaker is opened. 7-50 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 219 NOTE The following instructions are for the Eaton-supplied REPO switch. If a customer-supplied REPO switch is used, it may not activate in the same manner; refer to the operating instructions provided with the switch.
Page 220 UPS. For a description of the control panel functions, see paragraph 7.6. Color Touchscreen Control Panel ISBM Figure 7‐9. Color Touchscreen Control Panel Location (Typical) 7-52 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 221 When the unit powers up, the screen displays as shown in Figure 7‐10. When power is applied to the system, the display advances to the Sign In screen shown in Figure 7‐11 . 7-53 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 222 (see Figure 7‐12). Figure 7‐11. Parts of the Touch Screen 7-54 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 223 UPS OPERATING INSTRUCTIONS The UPS status area automatically displays the Eaton model number, current time and date, active alarms, active notices, and load percent and battery run time for the UPS. If the Environmental Monitoring Probe is installed, the temperature and humidity sensed by the probe will also be displayed. The small head symbol between the system model and time allows the operator select a different language from an imbedded list.
Page 224 NOTE Screens shown are representative examples of system operation. The screen data will vary based on system activity at the time of observation. 7-56 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 225 Figure 7‐14. Main Menu and Power Maps Screen (Online Mode) Touching the LOAD kVA button displays the Output kVA screen shown in Figure 7‐15 Figure 7‐15. Output kVA Screen from Home Screen 7-57 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 226 Figure 7‐16. Average Efficiency Screen from Home Screen Touching the CONSUMPTION button displays the screen shown in Figure 7‐17. Figure 7‐17. Consumption Screen from Home Screen 7-58 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 227 Figure 7‐19 is an example of a command request confirmation pop-up screen. This type of pop-up allows the user to confirm that the requested command is valid. Figure 7‐19. Typical Command Confirmation Screen (Charger Off) 7-59 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 228 24 hours, 7 days, 30 days, or 1 year. This is true of all the meters screens listed in the top section. Figure 7‐16 Figure 7‐17 Figure 7‐20. Meters Summary Screen 7-60 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 229 Figure 7‐21. Input Meters Screen The Bypass Meters Screen shown in Figure 7‐22 displays values pertaining to the Bypass conditions. Figure 7‐22. Bypass Meters Screen 7-61 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 230 UPS OPERATING INSTRUCTIONS The Output Meters Screen shown in Figure 7‐23 displays values pertaining to the system output. Figure 7‐23. Output Meters Screen 7-62 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 231 Figure 7‐24. Input Meters Detail Screen The Select Source screen shown in Figure 7‐25 allows the operator to choose the individual source for system readings. Figure 7‐25. Select Source Screen 7-63 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 232 Figure 7‐26 shows the Battery Meters basic screen. Figure 7‐27 shows the Battery Log access screen. Figure 7‐26. Battery Meters Screen Figure 7‐27. Battery Log Screen 7-64 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 233 Figure 7‐28 shows the Battery Log Detail screen. Figure 7‐29 shows the Battery Log Summary screen. Figure 7‐28. Battery Log Detail Figure 7‐29. Battery Log Summary Screen 7-65 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 234 LCD in the UPS status area. This message is also written to the Active Events Log and may be added to the History Log. The messages are divided into four categories: alarms, notices, status, and commands. 7-66 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 235 Selecting an event opens the Event Detail screen shown in Figure 7‐32. This screen details the specifics of the event for the user to see. Figure 7‐32. User Log Detail Screen 7-67 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 236 Figure 7‐34 shows the Module Controls screen. This screen allows control of the individual modules within the system. It also gives their values and status. Figure 7‐34. Module Controls Screen 7-68 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 237 The Metering Method screen allows the operator to select line-to-line or line-to-neutral monitoring values. See Figure 7‐36 or Figure 7‐37. Figure 7‐36. Online Mode Metering Method Option Screen 7-69 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 238 CLEAN SCREEN button disables the screen for 30 seconds to allow the user to safely clean the screen without affecting operation. Figure 7‐38. Settings Screen 7-70 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 239 The various Energy Advantage Architecture operations are described in the UPS Installation and Operation manual for your system. Figure 7‐40. Energy Advantage Architecture (EAA) Screen 7-71 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 240 This screen shown in Figure 7‐41 asks the operator to verify disabling the ESS mode running at that time. Figure 7‐42. HRS Metering Screen The screen shown in Figure 7‐42 shows the HRS metering values. 7-72 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 241 The screen shown in Figure 7‐44 allows the operator to query the system for various operational statistics such as shown in Figure 7‐45. Figure 7‐44. Statistics Basic Screen 7-73 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 242 Figure 7‐45. Statistics Data Detail Screen 7.6.18 ESS Comparison Screen The screen shown Figure 7‐46 allows the operator to visually obtain EAA mode efficiency values. Figure 7‐46. ESS Comparison Screen 7-74 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 243 Figure 7‐47. UPS Module Map Screen 7.6.20 System Overview Screen The screen shown Figure 7‐48 displays values for all UPS and UPM parameters. Figure 7‐48. System Overview Screen 7-75 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 244 UPS Operation using the Color Touchscreen Control Panel NOTE The Energy Saver System mode commands are displayed only if installed at the factory or by an Eaton Customer Service Engineer. NOTE The Variable Module Management System and Energy Saver System modes are mutually exclusive.
Page 245 The operator cannot inadvertently cause a system dump or disconnect unless they override a warning pop-up. Value or information screens DO NOT affect system operation. 7-77 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
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Page 247 LAN drops for use with X-Slot connectivity cards must be provided by facility planners or the customer. For installation and setup of an X-Slot card, contact an Eaton service representative (see page 1-11). Refer to the manual supplied with the X-Slot card for user instructions.
Page 248 The Power Xpert 9395 UPS supports Eaton's eNotify Service. eNotify Service is included at no charge during the first year of operation (warranty period), and also with the purchase of a specific Eaton Support Agreement after the initial warranty expires. eNotify and support agreement availability or specific features may vary by market;...
Page 249 The software’s mass configuration capabilities make installation and maintenance easy, which minimizes the effort required and benefits the bottom line. Eaton’s costeffective Intelligent Power Software manages up to ten devices at no charge, with licences for up to 100 devices – or even an unlimited number – also available.
Page 250 RMP II contains backlit status indicators and a local horn. The RMP II can be flush‐mounted or surface‐mounted on a desktop, or secured to a wall. Figure 8‐2 shows an RMP II. Figure 8‐2. Remote Monitor Panel II www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 251 The UPS is preparing to shut down because the UPS is in Battery mode and the DC voltage is approaching its low limit. This indicator is accompanied by a horn. www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual...
Page 252 Contacts are closed when approximately two minutes of battery time is remaining before the critical load is lost. UTILITY FAILURE Pins 6 and 15 Contacts are closed when Utility Failure is detected. www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 253 BYPASS NOT AVAILABLE TB2‐10 through TB2‐12 ON BATTERY TB2‐13 through TB2‐15 UPS ALARM TB2‐16 through TB2‐18 ON BYPASS TB2‐19 through TB2‐21 SHUTDOWN IMMINENT TB2‐22 through TB2‐24 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
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Page 255 Eaton service representative. If the string requires service, refer to the battery manufacturer's operating manual for instructions on battery maintenance or contact an Eaton service representative. Observe these precautions when working on or around batteries: Remove watches, rings, or other metal objects.
Page 256 Check the UPS air filters (located behind the front panels or door) and wash or replace as necessary. See Figure 9‐1 and Figure 9‐2 or Figure 9‐3 for filter locations, and Table 9‐1 for filter sizes. Contact an Eaton service representative for replacement filters. To remove the filters: Table 9‐1.
Page 257 If opened, close the front door and secure the latch. Middle Right ISBM Air Filter Bottom Left ISBM Air Filters Bottom Right ISBM Air Filters Figure 9‐1. ISBM Section Air Filter Locations www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 258 UPS MAINTENANCE UPM Air Filters Figure 9‐2. Two UPM Section Air Filter Locations www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 259 (FI-UPM) air filter (located behind the front panel) and wash or replace as necessary. See Figure 9‐4 for the filter location. The FI-UPM filter size is 20” 44” 0.25”. Contact an Eaton service representative for a replacement filter. To remove the filter:...
Page 260 UPS system. Contact an Eaton service representative for more information about service offerings. 9.2.5 BATTERY Maintenance Contact an Eaton service representative for battery maintenance. Battery replacement and maintenance should be performed only by authorized service personnel. www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual...
Page 261 Maintenance Training A basic training course, available from Eaton Corporation, gives you a competent working knowledge of the UPS system operation and teaches you how to perform first level corrective maintenance. For more information about training and other services, contact the Help Desk (see page 1-11).
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Page 263 Configurable per UPM at nominal line voltage: Up to 120A with less than 85% load Up to 80A with 100% load Battery Shunt Trip 48 Vdc 10-1 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 264 Electrostatic Discharge (ESD) Meets IEC 801‐2 specifications. Withstands up to 25 kV pulse Immunity without damage and with no disturbance or adverse effect to the critical load. 10-2 www.eaton.com/powerquality Power Xpert 9395 UPS (450–825 kVA) Installation and Operation Manual 164201725 Rev 9...
Page 265 Eaton-built battery cabinets (individually and collectively, the ”Warranted Items”) are free from defects in material and workmanship. If, in the opinion of Eaton, a Warranted Item is defective and the defect is within the terms of this Warranty, Eaton's sole obligation will be to repair or replace such defective item (including by providing service, parts, and labor, as applicable), at the option of Eaton.
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Page 268 *1642017259* 164201725 9...

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