Page 1 Power Xpert 9395 UPS 1000–1100 kVA Installation and Operation Manual For use with Three UPM (650–825 kVA) and Four UPM (1000–1100 kVA) UPS Models...
Page 2: Important Safety Instructions
National Fire Protection Association, Inc. All other trademarks are property of their respective companies. ECopyright 2008-2009 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be reproduced in any way without the express written approval of Eaton Corporation.
Page 3: Table Of Contents
..............4-16 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
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Page 5 ................7-44 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 6 ................Eaton LanSafe Power Management Software .
Page 7 List of Figures Figure 1‐1. Eaton 9395 Four UPM UPS (1000–1100 kVA) ............
Page 8 ..........EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 9 ..............EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 10 TABLE OF CONTENTS This page intentionally left blank. viii EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 11: Introduction
Engineer, or the warranty terms specified on page W-1 become void. This service is offered as part of the sales contract for the UPS. Contact an Eaton service representative in advance (usually a two-week notice is required) to reserve a preferred startup date.
Page 12: Ups Standard Features
ISBM SECTION UPM SECTION FI-UPM Figure 1‐1. Power Xpert 9395 Four UPM UPS (1000–1100 kVA) UPS Standard Features The UPS has many standard features that provide cost‐effective and consistently reliable power protection. The descriptions in this section provide a brief overview of the UPS standard features.
Page 13: Customer Interface
INTRODUCTION ISBM SECTION UPM SECTION Figure 1‐2. Power Xpert 9395 Three UPM UPS (650–825 kVA) 1.1.3 Customer Interface Building Alarm Monitoring – Up to five inputs in the UPS are available to connect the facility's alarm system contacts. Some system configurations may limit the number of inputs available.
Page 14: Power Management Software
1.2.2 Sync Control An optional Power Xpert 9395 Sync Control maintains the critical load outputs of two separate single module Power Xpert 9395 UPS systems in synchronization. This option facilitates the uninterrupted transfer of the load from one load bus to another by means of transfer switches.
Page 15: Input Output Module Configuration
1.2.7 Inherent Redundancy To deliver greater reliability, the Power Xpert 9395 UPS can be configured by an authorized Eaton Customer Service Engineer for inherent redundancy. When configured, the UPS automatically becomes redundant if the load is at or below the capacity of the UPMs minus the capacity of one UPM.
Page 16: Advanced Power Management And High Alert Modes
In a separate battery system, multiple UPMs are each powered from separate battery sources. UPMs in distributed bypass and parallel systems must use a separate battery system. EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 17: Basic System Configurations
1100 kVA IOM, four UPM Using This Manual This manual describes how to install and operate the Power Xpert 9395 1000–1100 kVA UPS. Read and understand the procedures described in this manual to ensure trouble-free installation and operation. In particular, be thoroughly familiar with the REPO procedure (see paragraph 7.3.25 on page 7-28).
Page 18: Conventions Used In This Manual
This symbol indicates that you should not discard waste electrical or electronic equipment (WEEE) in the trash. For proper disposal, contact your local recycling/reuse or hazardous waste center. EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 19: For More Information
Operation, including controls, functions of the standard and optional features, procedures for using with the UPS, and information about maintenance. Refer to the Power Xpert 9395 Field Installed UPM Mechanical Installation Manual for the following additional information: Mechanical installation instructions, including site preparation, planning for mechanical installation, and safety information.
Page 20 INTRODUCTION This page intentionally left blank. 1-10 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 21: Safety Warnings
Keep the UPS door closed and front panels installed to ensure proper cooling airflow and to protect personnel from dangerous voltages inside the unit. Do not install or operate the UPS system close to gas or electric heat sources. EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 22 Une mise au rebut réglementaire des batteries est obligatoire. Consulter les règlements en vigueur dans votre localité. Ne jamais jeter les batteries au feu. L'exposition aux flammes risque de les faire exploser. EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 23 Section I Installation EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 24 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 25: Ups Installation Plan And Unpacking
Engineer, or the warranty terms specified on page W-1 become void. This service is offered as part of the sales contract for the UPS. Contact an Eaton service representative in advance (usually a two-week notice is required) to reserve a preferred startup date.
Page 26 UPS INSTALLATION PLAN AND UNPACKING Table 3‐1 does not include the weight of the Field Installed UPM (FI-UPM). For FI-UPM weights and dimensions, refer to the Power Xpert 9395 Field Installed UPM Mechanical Installation Manual, listed in paragraph 1.8 on page 1-9.
Page 27 Input/Output Heat Rejection Model Rating Ventilation Required for Cooling Air Exhaust BTU/hr 1000 (kg-cal/hr) Voltage 400/400 193 (48635) Power Xpert 9395-1100/1000 1000 kVA (MSS) 480/480 195 (49127) Approximately 3304 liter/sec (7000 cfm) 400/400 212 (53499) Power Xpert 9395-1100/1100 1100 kVA...
Page 28: Figure 3-1. Ups Cabinet Dimensions - Three Upm (Front View)
Figure 3‐1. UPS Cabinet Dimensions – Three UPM (Front View) Dimensions are in millimeters [inches]. Figure 3‐2. UPS Cabinet Dimensions – Four UPM (Front View) EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 29: Figure 3-3. Ups Cabinet Dimensions (Right Side View)
UPS INSTALLATION PLAN AND UNPACKING Dimensions are in millimeters [inches]. Figure 3‐3. UPS Cabinet Dimensions (Right Side View) Figure 3‐4. ISBM Section Dimensions (Front View) EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 30: Figure 3-5. Upm Section Dimensions (Front View)
UPS INSTALLATION PLAN AND UNPACKING Figure 3‐5. UPM Section Dimensions (Front View) Front Dimensions are in millimeters [inches]. Figure 3‐6. UPM Section Dimensions (Top View) EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 31: Figure 3-7. Isbm Section Dimensions (Top View)
Dimensions are in millimeters [inches]. Figure 3‐7. ISBM Section Dimensions (Top View) Front Dimensions are in millimeters [inches]. Figure 3‐8. ISBM Section Dimensions (Bottom View) EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 32: Figure 3-9. Isbm Section Center Of Gravity
UPS INSTALLATION PLAN AND UNPACKING Dimensions are in millimeters [inches]. Figure 3‐9. ISBM Section Center of Gravity Dimensions are in millimeters [inches]. Figure 3‐10. UPM Section Center of Gravity EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 33: Ups System Power Wiring Preparation
The bypass feed into this equipment uses three or four wires. The rectifier feed into this equipment uses three wires. The phases must be symmetrical about ground (from a Wye source) for proper equipment operation. EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 34 CANNOT be used. DO NOT bond the inverter center point (E12) to ground: this is an internal UPS function and requires no additional work by the installer or user. Please contact the Eaton help desk listed in Chapter 1 for additional guidance regarding dual high impedance ground sources.
Page 35 FI-UPM, the UPS wiring is specified for 1100 kVA in Table 3‐6 and Table 3‐7. Table 3‐4. Input/Output Ratings and External Wiring Requirements for the Four UPM Power Xpert 9395-1100/1000 and 9395-1100/1100 – Common Battery...
Page 36 Figure 6‐13 on page 6-17. NOTE Bypass wiring data is not applicable to IOM configurations. Table 3‐5. Input/Output Ratings and External Wiring Requirements for the Four UPM Power Xpert 9395-1100/1000, and 9395-1100/1100 – Separate Battery Units Rating 50/60 Hz...
Page 37 UPS INSTALLATION PLAN AND UNPACKING Table 3‐6. Input/Output Ratings and External Wiring Requirements for the Three UPM Power Xpert 9395-1100/650, 9395-1100/750, and 9395-1100/825 – Common Battery Units Rating 50/60 Hz Basic Unit Rating Input and Output Voltage Volts 400/400 480/480...
Page 38 UPS INSTALLATION PLAN AND UNPACKING Table 3‐7. Input/Output Ratings and External Wiring Requirements for the Three UPM Power Xpert 9395-1100/650, 9395-1100/750, and 9395-1100/825 – Separate Battery Units Rating 50/60 Hz Basic Unit Rating Input and Output Voltage Volts 400/400 480/480...
Page 39 Neutral Bonding Jumper (Four Wire Output Only) Minimum Conductor Size AWG or kcmil Number (each) Table 3‐9. Bonding Requirements for the Three UPM Power Xpert 9395-1100/650, 9395-1100/750, and 9395-1100/825 Units Rating 50/60 Hz Basic Unit Rating Input and Output Voltage...
Page 40 UPS INSTALLATION PLAN AND UNPACKING Table 3‐10. UPS Intercabinet Power Cable Terminations for the Four UPM Power Xpert 9395-1100/1000 and 9395-1100/1100, and the Three UPM Power Xpert 9395-1100/650, 9395-1100/750, and 9395-1100/825 Tightening Torque Terminal Function Terminal Function Bus Landing Stud...
Page 41 Figure 4‐18 through Figure 4‐21 starting on page 4-22 show the location of the power cable terminals inside the UPS. Table 3‐12. UPS External Power Cable Terminations for the Four UPM Power Xpert 9395-1100/1000 and 9395-1100/1100, and the Three UPM Power Xpert 9395-1100/650, 9395-1100/750, and 9395-1100/825...
Page 42 180500037-120 Output, and Neutral Rectifier Input, Bypass Input, Battery Input, 180200001-07 Output, and Neutral NOTE Bypass terminations are not applicable to IOM configurations. Table 3‐14. Recommended Installation Parts and Tools (Not Supplied by Eaton Part Size Quantity Manufacturer Part Number...
Page 43 (A, B, C, Ground) AC Input to Bypass and Output (Five Wire) 3‐1/2 (A, B, C, Neutral, Ground) Battery See Note 1 (Positive, Negative, Ground) 3-19 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 44 400 Vac (A, B, C, Ground) AC Input to Bypass and Output (Five Wire) 3‐1/2 (A, B, C, Neutral, Ground) Power Xpert 9395-1100/650 AC Input to UPS Rectifier Power Xpert 9395-1100/750 (A, B, C, Ground) Power Xpert 9395-1100/825 See Note 2...
Page 45 Table 3‐17. Recommended Bypass, Output, and MOB Circuit Breaker Ratings Bypass, Output, and MOB Rating UPS Model Load Rating 400V 480V 80% Rated 2000A 1600A Power Xpert 9395-1100/1000 100% Rated 1600A 1600A 80% Rated 2000A 2000A Power Xpert 9395-1100/1100 100% Rated...
Page 46: Ups System Interface Wiring Preparation
UPS INSTALLATION PLAN AND UNPACKING Table 3‐18. Recommended DC Input Battery Disconnect Ratings – Common Battery Input Rating UPS Model 480V 400V Power Xpert 9395-1100/1000 2500A 2500A Power Xpert 9395-1100/1100 3000A 3000A Power Xpert 9395-1100/650 Power Xpert 9395-1100/750 3000A 3000A...
Page 47: Distributed Bypass Power Wiring Preparation
UPSs to the tie cabinet or distribution panel are the same as listed in Table 3‐4, Table 3‐5, Table 3‐6, or Table 3‐7 starting on page 3-11. 3-23 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 48 CANNOT be used. DO NOT bond the inverter center point (E12) to ground: this is an internal UPS function and requires no additional work by the installer or user. Please contact the Eaton help desk listed in Chapter 1 for additional guidance regarding dual high impedance ground sources.
Page 49: Inspecting And Unpacking The Ups Cabinets
Carefully inspect the outer packaging for evidence of damage during transit. C A U T I O N Do not install a damaged cabinet. Report any damage to the carrier and contact an Eaton service representative immediately. NOTE For the following step, verify that the forklift or pallet jack is rated to handle the weight of the cabinet (see Table 3‐1 on page 3-2 for cabinet weight).
Page 50: Figure 3-12. Ups Cabinet As Shipped On Pallet (Isbm Section)
Inspect the contents for any evidence of physical damage, and compare each item with the Bill of Lading. If damage has occurred or shortages are evident, contact an Eaton service representative immediately to determine the extent of the damage and its impact on further installation.
Page 51: Figure 3-13. Ups Cabinet As Shipped On Pallet (Upm Section)
UPS INSTALLATION PLAN AND UNPACKING Figure 3‐13. UPS Cabinet as Shipped on Pallet (UPM Section) 3-27 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
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Page 53: Ups System Installation
End forklift slots may be used for minor positioning if the forks are kept in a horizontal position with no upward angling. If these instructions are not followed, damage to the wiring channel and wiring will occur. EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 54: Figure 4-1. Removing The Isbm Section Left Side Shipping Bracket
Remove the right side shipping bracket. Front Door Pallet Shipping Bracket Bolts Shipping Bracket Left Side Shipping Bolts Bracket Figure 4‐1. Removing the ISBM Section Left Side Shipping Bracket EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 55: Figure 4-2. Removing The Isbm Section Right Side Shipping Bracket
Carefully lower the cabinet until the cabinet base contacts the floor. Repeat Steps 2 through 6 for the remaining cabinet. Proceed to paragraph 4.3. EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 56: Figure 4-3. Removing The Upm Section Left Side Shipping Bracket
Front Panels Pallet Shipping Bracket Bolts Wireway Panel Shipping Bracket Left Side Shipping Bolts Bracket Figure 4‐3. Removing the UPM Section Left Side Shipping Bracket EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 57: Mechanically Joining The Sections
Retain the hardware for later use. Remove the screws securing the corner channel and remove the channel (see Figure 4‐5). Retain the hardware for later use. EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 58: Figure 4-5. Section Joining
Reinstall the corner channel (see Figure 4‐5) and secure using the retained hardware. Reinstall the left middle panel (see Figure 4‐5) and secure using the retained hardware. EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 59: Figure 4-6. Isbm And Upm Sections Joined
ISBM and UPM sections. Secure the bracket with the screws from the hardware kit (see Figure 4‐7). 13. Proceed to paragraph 4.4. EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 60: Electrically Connecting The Sections
ISBM section to the AC Input to UPMs terminals. See Figure 4‐8 on page 4-11 for terminal locations. EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 61 12. Install the remaining hardware (three washers, conical washers, and nuts) onto the AC Input to UPMs terminals designated for the four UPM model and secure the hardware (see Figure 4‐9 on page 4-12). This hardware is used by an Eaton Customer Service Engineer to install a Field Installed UPM (FI-UPM).
Page 62 Step 27. 27. If installing a tie cabinet or distribution panel for a distributed bypass system, proceed to paragraph 4.7; otherwise, proceed to paragraph 4.8. 4-10 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 63: Figure 4-8. Isbm Section Intercabinet Power Terminal Locations
NOTE On a UPS configured with a Continuous Static Switch (CSS), CB4 is not installed. NOTE On a UPS configured as an Input Output Module (IOM), CB4 is not installed. Figure 4‐8. ISBM Section Intercabinet Power Terminal Locations 4-11 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 64: Figure 4-9. Isbm Section Input Power Terminal Detail
NOTE On a UPS configured as an IOM, UPM input wiring terminations are the same as an ISBM configuration. Figure 4‐9. ISBM Section Input Power Terminal Detail 4-12 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 65: Figure 4-10. Isbm Section Battery Input Power Terminal Detail
Install the second lug with the raised barrel portion facing the front of the cabinet. Figure 4‐11. ISBM Section Output Power Terminal Detail 4-13 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 66: Figure 4-12. Ups Intercabinet Interface Harness Locations
Harnesses Location of RJ-45 Coiled CAN Cable ISBM Section Right Side View UPM Section Left Side View Figure 4‐12. UPS Intercabinet Interface Harness Locations 4-14 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 67: Figure 4-13. Pl1 Interface Board Location
ISBM Section Right Side Inside View Figure 4‐13. Pl1 Interface Board Location Pl1 Interface Board J39 Inverter CAN Connector Figure 4‐14. J39 Location on Pl1 Interface Board 4-15 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 68: Field Installed Upm Installation
UPS. In no circumstances shall a neutral to ground bonding jumper be installed in the UPS. Use the procedures in the following paragraphs to connect the external and battery power wiring. 4-16 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 69: External Power Wiring Installation
ISBM section. Install the conduit plate and install all conduit runs into the plate. Pull wiring through conduit into the ISBM section wiring area. 4-17 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 70: Figure 4-15. Isbm And Upm Section Debris Shields
(Remove shield before operating system.) ISBM Section Front Ventilation Grill Debris Shields (Remove shields before operating system.) UPM Section Front Figure 4‐15. ISBM and UPM Section Debris Shields 4-18 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 71: Figure 4-16. Isbm Section Conduit And Wire Entry Locations
Bottom Entry Conduit Landing for AC Input and Output, and DC Input (Remove panel to drill or punch conduit holes.) Figure 4‐16. ISBM Section Conduit and Wire Entry Locations 4-19 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 72 See paragraph 3.2.2 on page 3-9 for wiring and termination requirements. 12. Proceed to paragraph 4.8.2. 4-20 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 73: Figure 4-17. Distributed Bypass Wire Length
NOTE Any difference in wire length will result in decreased capacity of the UPS system while on bypass. For example, a 10% difference between the longest and shortest wire lengths will result in a decrease in bypass capacity of 10%. Figure 4‐17. Distributed Bypass Wire Length 4-21 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 74: Figure 4-18. Isbm Section Power Terminal Locations
Figure 4‐21 for Detail BB.) Neutral (E12) ISBM NOTE AC Input to Bypass terminals are not applicable to an IOM configuration. Figure 4‐18. ISBM Section Power Terminal Locations 4-22 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 75: Figure 4-19. Isbm Section Power Terminal Detail Aa
Phase C (E8) Section A–A NOTE AC Input to Bypass terminals are not applicable to an IOM configuration. Figure 4‐19. ISBM Section Power Terminal Detail AA 4-23 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 76: Battery Power Wiring
4.8.1, Step 2 on page 4-17. Secure with the retained hardware. Reinstall the left front panel removed in paragraph 4.8.1, Step 1 on page 4-17 and secure with the retained hardware. 4-24 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 77: Figure 4-20. Isbm Section Power Terminal Detail Bb - Common Battery
DC Input from Battery + (E4) Front DC Input from Battery – (E5) Section B–B Figure 4‐20. ISBM Section Power Terminal Detail BB – Common Battery 4-25 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 78: Figure 4-21. Isbm Section Power Terminal Detail Bb - Separate Battery
– (E5) (UPM 2) DC Input from Battery – (E5) (UPM 3) Section B–B Figure 4‐21. ISBM Section Power Terminal Detail BB – Separate Battery 4-26 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 79: Installing Interface Connections
X-Slot connections only, proceed to paragraph 4.9.3; otherwise, proceed to Step 10. 10. Reinstall the top internal safety shield panel and secure with the retained hardware. 4-27 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 80: Figure 4-22. Isbm Section Interface Terminal Locations
(See Figure 4‐23 page 4-34 for detail.) for detail.) (See Figure 4‐25 on page 4-31 for terminal assignments.) ISBM Figure 4‐22. ISBM Section Interface Terminal Locations 4-28 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 81 Building Alarm 5 Return NOTE “Return“ indicates connection to electronics circuit ground. “Common” indicates connection to common side of isolated relay contact. 4-29 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 82: Figure 4-23. Interface Terminal Detail
NOTE Do not directly connect relay contacts to the mains related circuits. Reinforced insulation to the mains is required. NOTE Alarm relay wiring should be a minimum of 22 AWG Figure 4‐24. Typical Alarm Relay Connection 4-30 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 83: Figure 4-25. Terminal Blocks Tb1, Tb2, And Tb3 Connector Assignments
NOTE A jumper wire must be connected between pins 1 and 2 on TB1, if the normally-closed REPO contact is not used. Figure 4‐25. Terminal Blocks TB1, TB2, and TB3 Connector Assignments 4-31 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 84: Tb1 Battery Interface Connections
11. Reinstall the front door removed in Step 3 and secure with the retained hardware. 12. If wiring X-Slot connections, proceed to paragraph 4.9.3; otherwise, proceed to Step 13. 13. Close the door and secure the latch. 4-32 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 85: Figure 4-26. Typical Battery Interface Connection - Common Battery System
NOTE Battery aux and DC shunt trip wiring should be a minimum of 18 AWG. Figure 4‐27. Typical Battery Interface Connection – Separate Battery System 4-33 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 86: X-Slot Connections
NOTE When installing external wiring to X-Slot cards, conduit must be installed to the UPS cabinet. When installing internal wiring to X-Slot terminals, route the wiring through the internal opening in the X-Slot communication bay. For installation and setup of an X-Slot card, contact an Eaton service representative (see page 1-9). To install wiring to connections: If not already installed, install the LAN and telephone drops.
Page 87: Installing A Repo Switch
NOTE The REPO switch must be a normally-open or normally-closed latching‐type switch not tied into any other circuits. NOTE This procedure is intended to be used for the installation of the Eaton Corporation-supplied REPO switch. If installing another manufacturer's switch, use this procedure only as a guide.
Page 88: Figure 4-30. Normally-Open Repo Switch Wiring
NOTE REPO normally-open and normally-closed return terminals are separated on the terminal board but are electrically in common. Figure 4‐30. Normally-Open REPO Switch Wiring 4-36 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 89: Figure 4-31. Normally-Closed Repo Switch Wiring
NOTE REPO normally-open and normally-closed return terminals are separated on the terminal board but are electrically in common. Figure 4‐31. Normally‐Closed REPO Switch Wiring 4-37 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 90: Installing Options, Accessories, And Distributed Bypass Control Wiring
Service Engineer, or the warranty terms specified on page W-1 become void. This service is offered as part of the sales contract for the UPS. Contact an Eaton service representative in advance (usually a two-week notice is required) to reserve a preferred startup date.
Page 91 - Accessories are mounted in installed locations and wiring is terminated inside the UPS cabinet. (OPTIONAL) - The debris shields covering the UPS cabinet ventilation grills are removed. - Startup and operational checks are performed by an authorized Eaton Customer Service Engineer. 4-39 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality...
Page 92 - Pull-chain wiring between the UPS cabinets is properly installed. - Adequate workspace exists around the UPS cabinets, the tie cabinet, and other cabinets. - Startup and operational checks are performed by an authorized Eaton Customer Service Engineer. 4-40 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality...
Page 93 UPS SYSTEM INSTALLATION Notes _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ _________________________________________________________________________ 4-41 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
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Page 95: Installing Options And Accessories
UPS. See Figure 4‐22 on page 4-28 and Figure 4‐28 on page 4-34 for X-Slot communication bay locations. EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 96 RIM II (see paragraph 5.4) SCM II (see paragraph 5.5) To locate the appropriate terminals on the Powerware Hot Sync CAN Bridge Card, see Figure 5‐2 and Table 5‐1. EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 97: Figure 5‐2. Powerware Hot Sync Can Bridge Card Connections
Normally‐open contact closes when UPS is on bypass. RMP II, RIM II, and SCM II connections. CAN L Can H CAN input for parallel operation. Shield EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 98: Installing Distributed Bypass Control Wiring
NOTE Setup of the Powerware Hot Sync CAN Bridge Card for parallel operation must be performed by an authorized Eaton Customer Service Engineer. Contact an Eaton service representative to schedule a date. 12. Reinstall the top internal safety shield panel and secure with the retained hardware.
Page 99: Figure 5‐3. Distributed Bypass System Can And Pull-Chain Simplified Interface Wiring
(If Installed) J3–8 (L) J3–8 (L) J3–8 (L) J3–8 (L) J3–9 (H) J3–9 (H) J3–9 (H) J3–9 (H) J3–10 (Shield) J3–10 (Shield) J3–10 (Shield) J3–10 (Shield) EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 100: Figure 5‐5. Distributed Bypass Pull-Chain Wiring Without Mobs
TB2–1 (Pull Chain) (Pull Chain) (Pull Chain) (Pull Chain) TB2–2 TB2–2 TB2–2 TB2–2 (Pull Chain Common) (Pull Chain Common) (Pull Chain Common) (Pull Chain Common) EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 101: Figure 5‐6. Distributed Bypass Pull-Chain Wiring With Mobs
NOTE Use twisted pair wiring between the UPS and MOB AUX contacts. NOTE Always confirm contact operation prior to wiring. Figure 5‐6. Distributed Bypass Pull-Chain Wiring with MOBs EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 102 MOB 2 Aux 2 Com MOB 2 Aux 2 Com MOB 3 Aux 2 Com Pull Chain MOB Common MOB 3 Aux 2 Com MOB 4 Aux 2 Com EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 103: Installing An Optional Remote Monitor Panel
Figure 5‐8, and Table 5‐5 for the terminal location and wiring information. Close the front door and secure the latch. 10. Restart the UPS. See Chapter 7, “UPS Operating Instructions,” for startup instructions. EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 104: Figure 5‐7. Remote Monitor Panel Ii And Relay Interface Module Ii Terminal Locations
0.9 (8) Use twisted pair J3–7 (TX) TB1–4 (RDX) 0.9 (8) TB3 Line 0.9 (8) TB3 Neutral 0.9 (8) Ground Terminal 2.7 (24) Maximum 5-10 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 105: Installing An Optional Relay Interface Module
INSTALLING OPTIONS AND ACCESSORIES NOTE Setup of the Powerware Hot Sync CAN Bridge Card must be performed by an authorized Eaton Customer Service Engineer. Contact an Eaton service representative to schedule a date. 11. To check the operation of the RMP II, ensure that the UPS is supplying the load via inverter or bypass.
Page 106: Figure 5‐9. J1, J2, J3, And J4 15-Pin D-Sub Connectors
10. Restart the UPS. See Chapter 7, “UPS Operating Instructions,” for startup instructions. NOTE Setup of the Powerware Hot Sync CAN Bridge Card must be performed by an authorized Eaton Customer Service Engineer. Contact an Eaton service representative to schedule a date.
Page 107: Installing An Optional Supervisory Contact Module
120 Vac Power Ground Terminal Terminal TB2 Customer Supervisory Contact Interface Terminal TB1 Signal Connections from the UPS Figure 5‐10. Supervisory Contact Module II Terminal Location 5-13 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 108: Figure 5‐11. Supervisory Contact Module Ii Tb2
INSTALLING OPTIONS AND ACCESSORIES NOTE Setup of the Powerware Hot Sync CAN Bridge Card must be performed by an authorized Eaton Customer Service Engineer. Contact an Eaton service representative to schedule a date. Install wiring between the SCM II terminal block TB2 and the monitoring equipment.
Page 109: Accessory Mounting Dimensions
Surface Mount using #10 Pan Head Screws for Hanging. (Mount with vent holes facing up.) Dimensions are in millimeters [inches]. Figure 5‐12. Remote Monitor Panel II Dimensions 5-15 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 110: Figure 5‐13. Relay Interface Module Ii Dimensions
Surface Mount using #10 Pan Head Screws for Hanging. (Mount with vent holes facing up.) Dimensions are in millimeters [inches]. Figure 5‐13. Relay Interface Module II Dimensions 5-16 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 111: Figure 5‐14. Supervisory Contact Module Ii Dimensions
Surface Mount using #10 Pan Head Screws for Hanging. (Mount with vent holes facing up.) Dimensions are in millimeters [inches]. Figure 5‐14. Supervisory Contact Module II Dimensions 5-17 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
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Page 113: Section Ii - Operation
Section II Operation 5-19 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 114 5-20 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 115: Understanding Ups Operation
Understanding UPS Operation Figure UPS System Overview The Power Xpert 9395 UPS is a continuous-duty, solid‐state, transformerless (at 480 Vac), three-phase, true online system that provides conditioned and uninterruptible AC power to the UPS system's output and critical load. The basic system consists of a rectifier, battery converter, inverter, monitoring/operation control panel, integrated communication server, and digital signal processor (DSP) logic.
Page 116: Single Ups
6.2.1 Modes The Power Xpert 9395 UPS supports a critical load in five different modes of operation: NOTE Variable Module Management and Energy Saver modes are mutually exclusive. In Online mode, the critical load is supplied by the inverter, which derives its power from rectified utility AC power.
Page 117: Online Mode
NOTE On a UPS configured with a Continuous Static Switch (CSS), bypass breaker (CB4) is not present. Figure 6‐2. Path of Current Through the UPS in Online Mode EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 118: Energy Saver System Mode
UPM is highest when loads are greater than 50% of the system rating. Therefore, with multiple UPMs, a UPS can achieve higher efficiencies for lighter loads. EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 119 C A U T I O N The critical load is not protected from voltage or frequency fluctuations or power outages while the UPS is in Bypass mode. EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 120: Battery Mode
DC power that the inverter converts to AC power. Figure 6‐4 shows the path of electrical power through the UPS system when operating in Battery mode. EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 121: Figure 6‐4. Path Of Current Through The Ups In Battery Mode
NOTE On a UPS configured with a Continuous Static Switch (CSS), bypass breaker (CB4) is not present. Figure 6‐4. Path of Current Through the UPS in Battery Mode EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 122: Single Ups Unit System Oneline Configurations
Figure 6‐14 on page 6-18 Rectifier Feed, Separate Battery, IOM Configuration 9395-1100/1100 9395-1100/650 9395-1100/750 Simplified Dual-Feed UPS with Maintenance Bypass Figure 6‐15 on page 6-19 9395-1100/825 Panel 9395-1100/1000 9395-1100/1100 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 123: Figure 6‐5. Ups System – Four Upm, Common Rectifier Feed, Common Battery, Dual‐Feed Configuration, Momentary Static Switch
NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Figure 6‐5. UPS System – Four UPM, Common Rectifier Feed, Common Battery, Dual‐Feed Configuration, Momentary Static Switch EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 124: Figure 6‐6. Ups System – Four Upm, Common Rectifier Feed, Separate Battery, Dual‐Feed Configuration, Momentary Static Switch
NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Figure 6‐6. UPS System – Four UPM, Common Rectifier Feed, Separate Battery, Dual‐Feed Configuration, Momentary Static Switch 6-10 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 125: Figure 6‐7. Ups System – Three Upm, Common Rectifier Feed, Common Battery, Dual‐Feed Configuration, Momentary Static Switch
NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Figure 6‐7. UPS System – Three UPM, Common Rectifier Feed, Common Battery, Dual‐Feed Configuration, Momentary Static Switch 6-11 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 126: Figure 6‐8. Ups System – Three Upm, Common Rectifier Feed, Separate Battery, Dual‐Feed Configuration, Momentary Static Switch
NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Figure 6‐8. UPS System – Three UPM, Common Rectifier Feed, Separate Battery, Dual‐Feed Configuration, Momentary Static Switch 6-12 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 127: Figure 6‐9. Ups System – Four Upm, Common Rectifier Feed, Common Battery, Dual‐Feed Configuration, Continuous Static Switch
NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Figure 6‐9. UPS System – Four UPM, Common Rectifier Feed, Common Battery, Dual‐Feed Configuration, Continuous Static Switch 6-13 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 128: Figure 6‐10. Ups System – Four Upm, Common Rectifier Feed, Separate Battery, Dual‐Feed Configuration, Continuous Static Switch
NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Figure 6‐10. UPS System – Four UPM, Common Rectifier Feed, Separate Battery, Dual‐Feed Configuration, Continuous Static Switch 6-14 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 129: Figure 6‐11. Ups System – Three Upm, Common Rectifier Feed, Common Battery, Dual‐Feed Configuration, Continuous Static Switch
NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Figure 6‐11. UPS System – Three UPM, Common Rectifier Feed, Common Battery, Dual‐Feed Configuration, Continuous Static Switch 6-15 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 130: Figure 6‐12. Ups System – Three Upm, Common Rectifier Feed, Separate Battery, Dual‐Feed Configuration, Continuous Static Switch
NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Figure 6‐12. UPS System – Three UPM, Common Rectifier Feed, Separate Battery, Dual‐Feed Configuration, Continuous Static Switch 6-16 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 131: Figure 6‐13. Ups System – Four Upm Common Rectifier Feed, Common Battery, Iom Configuration
NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Figure 6‐13. UPS System – Four UPM Common Rectifier Feed, Common Battery, IOM Configuration 6-17 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 132: Figure 6‐14. Ups System – Four Upm Common Rectifier Feed, Separate Battery, Iom Configuration
NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Figure 6‐14. UPS System – Four UPM Common Rectifier Feed, Separate Battery, IOM Configuration 6-18 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 133: Figure 6‐15. Simplified Dual-Feed Ups With Maintenance Bypass Panel
(BIB) is installed in the maintenance bypass and a single-feed UPS is being installed, a single feed to the maintenance bypass is acceptable for supplying both the UPS and the bypass. Figure 6‐15. Simplified Dual-Feed UPS with Maintenance Bypass Panel 6-19 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 134: Multiple Ups Distributed Bypass System
6.4.1 Multiple UPS Parallel System Modes Similar to the single UPS system, the Power Xpert 9395 UPS parallel system supports a critical load in five different modes of operation. The standard operation modes are: In Normal mode, the paralleled UPMs supply the critical load with clean, filtered power.
Page 135: Online Mode - Distributed Bypass
Bypass mode. The distributed bypass system automatically returns to Normal mode when the overload condition is cleared and system operation is restored within specified limits. 6-21 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 136: Bypass Mode - Distributed Bypass
If more modules than can support the load must be taken offline, the load must be transferred to maintenance bypass or shut down. 6-22 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 137: Figure 6‐17. Path Of Current Through The Upss In Bypass Mode – Distributed Bypass
In the Parallel Capacity (N+0) arrangement, if one UPS trips offline and goes to bypass, the remaining UPSs also go to bypass. 6-23 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 138: Battery Mode - Distributed Bypass
Breakers Closed Output to Main Power Flow Critical Load Open Figure 6‐18. Path of Current through the UPSs in Battery Mode – Distributed Bypass 6-24 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 139: Multiple Ups Distributed Bypass System Oneline Configurations
9395-1100/750 9395-1100/825 9395-1100/1000 9395-1100/1100 Multiple UPS – Distributed Bypass, Figure 6‐24 on page 6-31 9395-1100/650 Continuous Static Switch, 3+1 and 4+0 Configurations 9395-1100/750 9395-1100/825 6-25 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 140: Figure 6‐19. Typical Distributed Bypass System – Momentary Static Switch, 1+1 And 2+0 Configurations
NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Figure 6‐19. Typical Distributed Bypass System – Momentary Static Switch, 1+1 and 2+0 Configurations 6-26 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 141: Figure 6‐20. Typical Distributed Bypass System – Momentary Static Switch, 2+1 And 3+0 Configurations
NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Figure 6‐20. Typical Distributed Bypass System – Momentary Static Switch, 2+1 and 3+0 Configurations 6-27 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 142: Figure 6‐21. Typical Distributed Bypass System – Momentary Static Switch, 3+1 And 4+0 Configurations
NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Figure 6‐21. Typical Distributed Bypass System – Momentary Static Switch, 3+1 and 4+0 Configurations 6-28 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 143: Figure 6‐22. Typical Distributed Bypass System – Continuous Static Switch, 1+1 And 2+0 Configurations
NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Figure 6‐22. Typical Distributed Bypass System – Continuous Static Switch, 1+1 and 2+0 Configurations 6-29 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 144: Figure 6‐23. Typical Distributed Bypass System – Continuous Static Switch, 2+1 And 3+0 Configurations
NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Figure 6‐23. Typical Distributed Bypass System – Continuous Static Switch, 2+1 and 3+0 Configurations 6-30 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 145: Figure 6‐24. Typical Distributed Bypass System – Continuous Static Switch, 3+1 And 4+0 Configurations
NOTE If the load requires a neutral, a bypass source neutral must be provided. DO NOT install both a source neutral and a bonding jumper. Figure 6‐24. Typical Distributed Bypass System – Continuous Static Switch, 3+1 and 4+0 Configurations 6-31 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 146 UNDERSTANDING UPS OPERATION This page intentionally left blank. 6-32 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 147: Ups Operating Instructions
UPS operation. Figure 7‐1 shows the controls and indicators. Control Panel AC Input Breaker CB1 (optional) ISBM Figure 7‐1. UPS Controls and Indicators EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 148: Control Panel
The following paragraphs describe using the UPS control panel to monitor the UPS. See paragraph 7.3 for use of the operational controls. When the unit powers up, the screen displays the Eaton logo as shown in Figure 7‐2. To advance to the Main Menu and Mimic screen, press any control panel pushbutton once.
Page 149: System Events
LCD in the UPS status area. This message is also written to the Active Events Log and may be added to the History Log. The messages are divided into four categories: alarms, notices, status, and commands. EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 150: Using The Lcd And Pushbuttons
LOAD OFF Figure 7‐3. Parts of the LCD The UPS status area automatically scrolls between the Eaton model number, current date and time, active alarms, active notices, and load percent and battery runtime for the UPS. If the Eaton Environmental Monitoring Probe is installed, the temperature and humidity sensed by the probe will also be displayed.
Page 151: Using The Menu
12 / 11 / 2008 INPUT BATT STSW OUTPUT BYPASS CONTROL LOAD OFF EVENTS METERS SETUP Figure 7‐4. Main Menu and Mimic Screen (Online Mode) EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 152: Display Menu Operation
The Battery screen displays the battery voltage (Vdc), the battery current (Idc), the minutes of Battery – UPM battery time remaining, and battery temperature. Battery temperature must be set up by an authorized Eaton Customer Service Engineer. When battery life decreases to less than 20%, Check Battery is displayed. Statistics The Statistics screen displays the hours on line and the total kW hours used.
Page 153 APM UPM Redundancy screen. Use the up or down arrow pushbutton to set the number of UPMs. Press SAVE or ABORT. Once the action is completed, the Advanced Power Management Setup screen is displayed. EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 154 COM port to be set up, then press the SELECT pushbutton To return to the System Setup screen, press the ESC pushbutton EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 155: Load Off Screen
7.3.24 on page 7-26 or paragraph 7.4.27 on page 7-46. HOLD LOAD OFF BUTTON FOR 3 SECONDS TO TURN OFF LOAD CANCEL LOAD OFF Figure 7‐5. Load Off Screen EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 156: System Status Screen And Controls
Offline; Shutdown, Charger Off; Ready; Ready, Charging; UPM 2 Online, Charger Off; Online, Charging UPM 3 UPM 4 (not displayed on three UPM model) 7-10 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 157 Charger Off Turns the battery charger off. NOTE The Energy Saver and Advanced Power Management mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer NOTE Advanced Power Management and Energy Saver modes are mutually exclusive.
Page 158: Single Ups Operation
UPS is in Bypass mode. If Auto Bypass is not enabled, the UPS output remains off until the UPS transfers to Online mode. 7-12 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 159: Enable Energy Saver Mode From The Ups Command Menu
Enable Energy Saver Mode from the UPS Command Menu To enable Energy Saver mode: NOTE The Energy Saver mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. NOTE Advanced Power Management and Energy Saver modes are mutually exclusive. If Advanced Power Management is enabled, Energy Saver commands will not be displayed.
Page 160: Start Energy Saver High Alert Mode From The Ups Command Menu
Start Energy Saver High Alert Mode from the UPS Command Menu To start High Alert mode: NOTE The High Alert mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. NOTE Advanced Power Management and Energy Saver modes are mutually exclusive. If Advanced Power Management is enabled, Energy Saver commands will not be displayed.
Page 161: Disable Advanced Power Management Mode From The Ups Command Menu
Command Menu To start High Alert mode: NOTE The High Alert mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. NOTE Advanced Power Management and Energy Saver modes are mutually exclusive. If Energy Saver is enabled, Advanced Power Management commands will not be displayed.
Page 162: Starting The Ups In Bypass Mode
The critical load is immediately supplied by the bypass source, in Bypass mode. status indicator is illuminated. The Bypass status indicates ON. The BYPASS UPM status indicates SHUTDOWN, CLOSE BATTERY. 7-16 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 163: Enable Energy Saver Mode From The Bypass Command Menu
Enable Energy Saver Mode from the Bypass Command Menu To enable Energy Saver mode: NOTE The Energy Saver mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. NOTE Advanced Power Management and Energy Saver modes are mutually exclusive. If Advanced Power Management is enabled, Energy Saver commands will not be displayed.
Page 164: Start Energy Saver High Alert Mode From The Bypass Command Menu
Command Menu To start High Alert mode: NOTE The High Alert mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. NOTE Advanced Power Management and Energy Saver modes are mutually exclusive. If Advanced Power Management is enabled, Energy Saver commands will not be displayed.
Page 165: Disable Advanced Power Management Mode From The Bypass Command Menu
Bypass Command Menu To start High Alert mode: NOTE The High Alert mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. NOTE Advanced Power Management and Energy Saver modes are mutually exclusive. If Energy Saver is enabled, Advanced Power Management commands will not be displayed.
Page 166: Starting The Upms
The UPM 2 rectifier and inverter turn on. When the inverter reaches full voltage, the UPS is ready to transfer to Online mode and supply the critical load. 7-20 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 167: Starting A Single Upm
UPM status should indicate OFFLINE. 10. Verify no alarms are active. 11. On the System Status screen, select the command. The UPS Control Command screen screen is displayed. 7-21 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 168: Transfer From Online To Bypass Mode
BYPASS UPM status indicates READY. The power module remains on. W A R N I N G Power is present inside the UPS cabinet. 7-22 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 169: Transfer From Online To Bypass Mode
The power module is turned off. Logic power remains on. 11. Repeat Steps 4 through 10 selecting to shut down UPM 2. UPM 2 7-23 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 170: Single Upm Shutdown
On the UPS Control Command screen, select the UPM to restart. Press the pushbutton on the UPS Control Command menu bar. The CONTROLS UPM Control Command screen is displayed. 7-24 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 171: Ups And Critical Load Shutdown
Control Command screen is displayed. On the Charger Control Command screen, select CHARGER ON Press the pushbutton on the Charger Command menu bar. SELECT 7-25 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 172: Using The Ups Load Off Pushbutton Or Command
The System Status CONTROLS screen is displayed. On the System Status screen, select either the or the command. BYPASS 7-26 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 173 7.3.1 on page 7-12 or 7.3.8 on page 7-16. W A R N I N G Power is present inside the UPS cabinet until the upstream input feeder circuit breaker is opened. 7-27 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 174: Using The Remote Emergency Power-Off Switch
NOTE The following instructions are for the Eaton-supplied REPO switch. If a customer-supplied REPO switch is used, it may not activate in the same manner; refer to the operating instructions provided with the switch.
Page 175: Multiple Ups Distributed Bypass Operation
UPS is in Bypass mode. If Auto Bypass is not enabled, the UPS outputs remain off until the UPSs transfer to Online mode. 7-29 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 176: Enable Energy Saver Mode From The Ups Command Menu
Enable Energy Saver Mode from the UPS Command Menu To enable Energy Saver mode: NOTE The Energy Saver mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. NOTE Advanced Power Management and Energy Saver modes are mutually exclusive. If Advanced Power Management is enabled, Energy Saver commands will not be displayed.
Page 177: Start Energy Saver High Alert Mode From The Ups Command Menu
Start Energy Saver High Alert Mode from the UPS Command Menu To start High Alert mode: NOTE The High Alert mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. NOTE Advanced Power Management and Energy Saver modes are mutually exclusive. If Advanced Power Management is enabled, Energy Saver commands will not be displayed.
Page 178: Disable Advanced Power Management Mode From The Ups Command Menu
Command Menu To start High Alert mode: NOTE The High Alert mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. NOTE Advanced Power Management and Energy Saver modes are mutually exclusive. If Energy Saver is enabled, Advanced Power Management commands will not be displayed.
Page 179: Starting The Distributed Bypass System In Bypass Mode
The critical load is immediately supplied by the bypass source in Bypass mode from all UPSs. status indicator is illuminated. The Bypass status indicates ON. The BYPASS UPM status indicates SHUTDOWN, CLOSE BATTERY. 7-33 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 180: Enable Energy Saver Mode From The Bypass Command Menu
Enable Energy Saver Mode from the Bypass Command Menu To enable Energy Saver mode: NOTE The Energy Saver mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. NOTE Advanced Power Management and Energy Saver modes are mutually exclusive. If Advanced Power Management is enabled, Energy Saver commands will not be displayed.
Page 181: Start Energy Saver High Alert Mode From The Bypass Command Menu
Command Menu To start High Alert mode: NOTE The High Alert mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. NOTE Advanced Power Management and Energy Saver modes are mutually exclusive. If Advanced Power Management is enabled, Energy Saver commands will not be displayed.
Page 182: Disable Advanced Power Management Mode From The Bypass Command Menu
Bypass Command Menu To start High Alert mode: NOTE The High Alert mode commands are displayed only if enabled at the factory or by an Eaton Customer Service Engineer. NOTE Advanced Power Management and Energy Saver modes are mutually exclusive. If Energy Saver is enabled, Advanced Power Management commands will not be displayed.
Page 183: Starting The Ups Upms
18. Verify the following messages display sequentially on the UPM status line: DC STARTING, CHARGER OFF INVERTER STARTING INVERTER SYNCING READY The UPM 2 rectifier and inverter turn on. 7-37 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 184: Starting A Single Upm
11. On the System Status screen, select the command. The UPS Control Command screen screen is displayed. 12. On the UPS Control Command screen, select the UPM to start. 7-38 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 185: Transfer From Online To Bypass Mode
BYPASS UPM status indicates READY. The power module remains on. W A R N I N G Power is present inside the UPS cabinet. 7-39 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 186: Transfer From Bypass To Online Mode
UPM 1 Command menu bar. SELECT The UPM status indicates SHUTDOWN The power module is turned off. Logic power remains on. 7-40 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 187: Single Upm Shutdown
The System Status CONTROLS screen is displayed. On the System Status screen, select the command. The UPS Control Command screen screen is displayed. 7-41 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 188: Single Ups Shutdown Using Load Off
NOTE Load Off will turn off only the UPS being shut down. The remaining UPSs will remain online supplying power to the critical load. 7-42 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 189: Single Ups Shutdown Using Upm Shutdown
UPM 1 Press the pushbutton on the UPS Control Command menu bar. CONTROLS 10. On the UPM 1 Control Command screen, select UPM OFF 7-43 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 190: Single Ups Restart
On the System Status screen, verify the UPS status is SHUTDOWN and the UPM status is SHUTDOWN. Close the battery breaker for the UPS being restarted. 7-44 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 191: Ups And Critical Load Shutdown
Power is present inside the UPS cabinet until the upstream input feeder circuit breaker is opened. If the UPSs contain input breakers (CB1), open all UPS input breakers. Open the input and bypass feeder circuit breakers on all UPSs. 7-45 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 192: Charger Control
When LOAD OFF is selected and held for three seconds, the input, output, battery, and bypass backfeed contactors open, and the power module is turned off on the UPS. 7-46 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 193 7.4.1 on page 7-29 or 7.4.8 on page 7-33. W A R N I N G Power is present inside the UPS cabinet until the upstream input feeder circuit breaker is opened. 7-47 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 194: Using The Remote Emergency Power-Off Switch
NOTE The following instructions are for the Eaton-supplied REPO switch. If a customer-supplied REPO switch is used, it may not activate in the same manner; refer to the operating instructions provided with the switch.
Page 195: Communication
Chapter 8 Communication Figure This chapter describes the communication features of the Power Xpert 9395 UPS and provides information about connecting hardware and using Terminal mode. For terminal wiring information, see paragraph 3.2.3 on page 3-22 and paragraph 4.9 on page 4-27.
Page 196: Enotify Service
Power Xpert 9395 UPS: Proactive monitoring, called Anomaly Detection, automatically analyzes the status of the Power Xpert 9395 UPS on a daily basis. All data gathered from the unit, current and historical, is analyzed at the Customer Reliability Center (CRC) for trending issues.
Page 197: Eaton Lansafe Power Management Software
Eaton LanSafe software, see the instructions accompanying the Software Suite CD. Eaton LanSafe software uses an RS-232 serial link to communicate with the UPS. The software provides up-to-date graphics of UPS power and system data and power flow, a complete record of critical power events, and notification of important UPS or power information.
Page 198: Terminal Mode
See paragraph 7.2 on page 7-2, “Using the Control Panel,” for instructions on navigating the control panel. EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 199: Event History Log
If a port is operating in Terminal mode and is connected to a computer, you can press [Esc] [H] to print the entire log with a firmware version header. The log in Terminal mode is always in English. EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 200: Figure 8‐2. Sample Event History Log
102 NOTICE: INVERTER L1 CURRENT LIMIT (PM1) 103 NOTICE: INVERTER L2 CURRENT LIMIT (PM1) 104 NOTICE: INVERTER L3 CURRENT LIMIT (PM1) Figure 8‐2. Sample Event History Log EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 201: Building Alarm Monitoring
The RMP II can be flush‐mounted or surface‐mounted on a desktop, or secured to a wall. Figure 8‐3 shows an RMP II front panel. Figure 8‐3. Remote Monitor Panel II Front Panel EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 202 The UPS is preparing to shut down because the UPS is in Battery mode and the DC voltage is approaching its low limit. This indicator is accompanied by a horn. EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 203: Relay Interface Module Ii
Contacts are closed when approximately two minutes of battery time is remaining before the critical load is lost. UTILITY FAILURE Pins 6 and 15 Contacts are closed when Utility Failure is detected. EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 204: Supervisory Contact Module Ii
BYPASS NOT AVAILABLE TB2‐10 through TB2‐12 ON BATTERY TB2‐13 through TB2‐15 UPS ALARM TB2‐16 through TB2‐18 ON BYPASS TB2‐19 through TB2‐21 SHUTDOWN IMMINENT TB2‐22 through TB2‐24 8-10 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 205: Ups Maintenance
Eaton service representative. If the string requires service, refer to the battery manufacturer's operating manual for instructions on battery maintenance or contact an Eaton service representative. Observe these precautions when working on or around batteries: Remove watches, rings, or other metal objects.
Page 206: Performing Preventive Maintenance
Check the UPS air filters (located behind the front panels or door) and wash or replace as necessary. See Figure 9‐1 or Figure 9‐2 and Figure 9‐3 for filter locations, and Table 9‐1 for filter sizes. Contact an Eaton service representative for replacement filters. To remove and replace the filters: Table 9‐1.
Page 207: Figure 9‐1. Isbm Section Air Filter Locations – Momentary Static Switch
If opened, close the front door and secure the latch. Bottom Left ISBM Air Filters Figure 9‐1. ISBM Section Air Filter Locations – Momentary Static Switch EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 208: Figure 9‐2. Isbm Section Air Filter Locations – Continuous Static Switch
Middle Right ISBM Air Filter Bottom Left ISBM Air Filters Bottom Right ISBM Air Filters Figure 9‐2. ISBM Section Air Filter Locations – Continuous Static Switch EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 209: Figure 9‐3. Upm Section Air Filter Locations
If the UPS is a four UPM model, check the Field Installed UPM (FI-UPM) air filter (located behind the front panel) and wash or replace as necessary. See Figure 9‐4 for the filter location. The FI-UPM filter size is 20” 44” 0.25”. Contact an Eaton service representative for a replacement filter. To remove the filter:...
Page 210: Periodic Maintenance
Eaton service representative for more information about service offerings. 9.2.5 BATTERY Maintenance Contact an Eaton service representative for battery maintenance. Battery replacement and maintenance should be performed only by authorized service personnel. Installing Batteries NOTE There is no manual DC disconnect device within the UPS.
Page 211: Recycling The Used Battery Or Ups
Maintenance Training A basic training course, available from Eaton Corporation, gives you a competent working knowledge of the UPS system operation and teaches you how to perform first level corrective maintenance. For more information about training and other services, contact the Eaton Help Desk (see page 1-9).
Page 212 UPS MAINTENANCE This page intentionally left blank. EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 213: Product Specifications
The UPS is available in 50 or 60 Hz with various output power ratings. Models Power Rating Frequency Power Xpert 9395-1100/1000 (four UPM) 1000 kVA 50/60 Hz Power Xpert 9395-1100/1100 (four UPM) 1100 kVA...
Page 214: Ups Output
Meets IEC 801‐2 specifications. Withstands up to 25 kV pulse Immunity without damage and with no disturbance or adverse effect to the critical load. 10-2 EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
Page 215 Eaton-built battery cabinets (individually and collectively, the ”Warranted Items”) are free from defects in material and workmanship. If, in the opinion of Eaton, a Warranted Item is defective and the defect is within the terms of this Warranty, Eaton's sole obligation will be to repair or replace such defective item (including by providing service, parts, and labor, as applicable), at the option of Eaton.
Page 216: Eaton Power Xpert
WARRANTY This page intentionally left blank. EATON Power Xpert 164201764 Rev 3 www.eaton.com/powerquality 9395 UPS (1000–1100 kVA) Installation and Operation Manual...
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Eaton Power Xpert 9395 Installation And Operation Manual

1 Introduction

2 Safety Warnings

3 UPS Installation Plan and Unpacking

4 UPS System Installation

5 Installing Options and Accessories

6 Understanding UPS Operation

7 UPS Operating Instructions

8 Communication

9 UPS Maintenance

10 Product Specifications

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