User Manuals: Suzuki LT-A50 Mini ATV Quad

Manuals and User Guides for Suzuki LT-A50 Mini ATV Quad. We have 1 Suzuki LT-A50 Mini ATV Quad manual available for free PDF download: Service Manual

Suzuki LT-A50 Service Manual

Suzuki LT-A50 Service Manual (146 pages)

Brand: Suzuki | Category: Offroad Vehicle | Size: 13 MB

Table of Contents

General Information 1

6
- General Information
  2
- Periodic Maintenance
  2
- Electrical System
  2
- Servicing Information
  2
- Table of Contents
  6
- Warning/Caution/Note
  7
- General Precautions
  7
- Suzuki Lt-A50K2 (2002-Model)
  9
- Serial Number Location
  9
- Fuel and Oil Recommendations
  9
  - Fuel
    10
  - Engine Oil
    10
  - Transmission Oil
    10
- Break-In Procedures
  10
- Information Labels
  11
- Specifications
  12
- Country or Area Codes
  13
Periodic Maintenance

14
- Periodic Maintenance Schedule
  15
  - Periodic Maintenance Chart
    15
  - Lubrication Points
    16
- Maintenance and Tune-Up Procedure
  17
  - Air Cleaner
    17
  - Engine
    17
  - Cylinder Head and Cylinder
    18
  - Spark Plug
    19
  - Throttle Cable Play
    20
  - Engine Idle Speed
    20
  - Fuel Hose
    20
  - Transmission Oil
    21
  - Drive Chain
    21
  - Brakes
    23
  - Tires
    24
  - Suspension
    25
  - Steering
    25
  - Exhaust Pipe Bolt and Muffler Bolt
    26
  - Spark Arrester
    26
  - Chassis Bolts and Nuts
    27
- Initial Engagement and Clutch Lock-Up Inspection
  29
  - Initial Engagement Inspection
    29
  - Clutch Lock-Up Inspection
    30
Engine

31
- Engine Components Removable with the Engine in Place
  32
- Engine Removal and Remounting
  33
  - Engine Removal
    33
  - Engine Remounting
    36
  - Power Reduction Plate
    38
- Engine Disassembly
  39
- Engine Components Inspection and Service
  43
  - Cylinder Head
    43
  - Cylinder
    43
  - Piston
    44
  - Piston Diameter
    44
  - Crankshaft
    46
  - Crankshaft Runout
    46
  - Clutch
    47
  - Oil Seals and Bearings
    48
- Engine Reassembly
  50
  - Crankshaft
    50
  - Crankcase
    50
  - Generator Rotor
    51
  - Oil Guide/Bearing Retainer Plate
    51
  - Clutch
    52
  - Piston Ring and Piston
    54
  - Cylinder
    55
  - Cylinder Head
    55
  - Recoil Starter
    55
Fuel and Lubrication System

59
- Fuel Tank and Fuel Valve
  60
  - Removal
    60
  - Fuel Filter Inspection and Cleaning
    61
  - Remounting
    61
- Carburetor
  62
  - Specifications
    63
  - I.D. No. Location
    63
  - Removal
    64
  - Disassembly
    65
  - Cleaning
    65
  - Inspection and Adjustment
    66
  - Reassembly and Remounting
    67
  - Mixture Adjustment
    67
  - Carburetion
    68
- Oil Pump
  69
  - Inspection and Disassembly
    69
  - Reassembly
    70
  - Air Bleeding
    71
  - Checking Oil Pump
    71
Chassis

72
- Exterior Parts
  73
  - Removal
    73
  - Remounting
    74
- Front and Rear Wheel
  75
  - Removal
    75
  - Remounting
    75
- Tires
  76
  - Tire Replacement
    76
- Front Brake
  78
  - Removal and Disassembly
    78
  - Inspection
    80
  - Reassembly and Remounting
    80
- Steering and Front Suspension
  83
  - Removal and Disassembly
    85
  - Front Suspension
    85
  - Steering
    86
  - Inspection
    88
  - Toe-In Adjustment
    94
- Rear Brake and Rear Axle Housing
  95
  - Removal and Disassembly
    96
  - Inspection
    98
  - Reassembly and Remounting
    99
- Rear Suspension
  104
  - Removal and Disassembly
    105
  - Inspection
    105
  - Reassembly and Remounting
    106
Electrical System

108
- Cautions in Servicing
  109
  - Wiring Procedure
    109
- Ignition System
  110
  - Description
    110
  - Troubleshooting
    110
  - Inspection
    111
- Switch
  112
  - Engine Stop Switch
    112
Servicing Information

113
- Troubleshooting
  114
  - System
    116
- Wiring Diagram
  118
- Wire and Cable Routing
  119
  - Cable Routing
    120
- Special Tools
  123
- Tightening Torque
  125
- Service Data
  127
  - Lt-A50K5 ('05-Model)
    137
  - Specifications
    138
  - Service Data
    139
  - Tightening Torque
    143
  - Rear Brake and Rear Axle Housing
    144
  - Oil Seal
    144

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