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MyBinding Standard APC45 Programmable Instruction Manual

Programmable paper cutter
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Standard APC45
Programmable
Paper Cutter
Instruction Manual
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  • Page 1 Standard APC45 Programmable Paper Cutter Instruction Manual Provided By http://www.MyBinding.com http://www.MyBindingBlog.com...

  • Page 3: Important Information

    APC- 45 PAPER CUTTER PAPER CUTTER Important Information • This manual is designed to help you to install, operate and maintain the APC-45 Paper Cutter. Please read and understand this manual, and keep it in a safe and convenient place. •...

  • Page 4: Safety Precautions

    Safety Precautions Safety precautions are indicated in this manual as follows: The term WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. The term CAUTION indicates a potentially hazardous situation which, if not avoided, may result in serious injury, or damage to the machine.

  • Page 5: Safety Operation Precautions

    Safety Operation Precautions WARNING for Operation This machine must be operated by just one person at a time. Various safety devices are installed on this machine. If any of these are bypassed or removed, this may cause severe accident and personal injury. Each operator should be familiar with the safety instructions, be aware of the potential dangers, and have sufficient knowledge of how to manage an accident.
  • Page 6 CAUTION for Installation Make sure to connect the ground wire. Ground Terminal Make sure to connect the accessory ground wire. If the ground wire is not connected, the let- ters on the guide win- dow may not appear correctly. Space Required for Installation As the electrical parts are installed on the lower left of the machine, repair work may be done from the right side.

  • Page 7: Table Of Contents

    CONTENTS Important Information ..................I Safety Precautions .................... II Safety Operation Precautions ................. III 1. Machine Descriptions .................. 1 1-1 Machine Descriptions ..................... 1 1-2 Control Panel Descriptions ..................2 1-3 Cutting Mechanism ....................3 2. Safety Checks ....................5 2-1 Check the Power Switch ..................
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  • Page 9: Machine Descriptions

    1. Machine Descriptions This chapter explains the positions and functions of each part of this machine in this manual. 1-1 Machine Descriptions Control Panel Beam Light Sensors See next page. Cutting motion does not start even if pressing both cutting buttons when the invisible light between the beam light sensors is blocked.

  • Page 10: Control Panel Descriptions

    1-2 Control Panel Descriptions Control Panel When pressing once, moves by 0.1 mm (0.005”) When continuing to press, Backgauge Backward moves at a low speed. When continuing to press more Backgauge Forward than three seconds, moves at a high speed. Numeric Keypad: The input value appears in the guide window.

  • Page 11: Cutting Mechanism

    1-3 Cutting Mechanism Knife Holder After the clamp presses the sheets, this knife holder lowers Clamp and the sheets are cut. When the cutting buttons are pressed, this clamp presses the sheets first. Knife Cover Foot Pedal Clamp When the foot pedal (No.7) is stepped, Knife only this part lowers.
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  • Page 13: Safety Checks

    2. Safety Checks This chapter explains how to check the safety functions before starting the cutting operation. 2-1 Check the Power Switch This machine has been designed to be as Guide Window safe as possible. However, if an accident ROM Version Horizon APC-45 occurs, it can cause severe personal...
  • Page 14 2-1 Check the Power Switch Check the current position of the backgauge. - If the value “400.0” appears in the current position box and guide window, the power switch and the software are OK. 400.0mm...

  • Page 15: Check The Cutting Buttons

    2-2 Check the Cutting Buttons In the following steps, if the machine does not operate as explained “the machine is OK”, Press both cutting buttons continu- stop the check immediately. ously. - The cutting process is as follows: 1. The clamp lowers. Turn on the power switch.

  • Page 16: Check The Beam Light Sensors

    2-3 Check the Beam Light Sensors Turn on the power switch. Press both cutting buttons. - When the initialization is completed, the cur- - Continue to press the cutting buttons while the rent position value (=400.0) appears. obstacle is on the table. - If the clamp and the knife do not move, the machine is OK.

  • Page 17: Check The Control Panel

    2-4 Check the Control Panel In the following steps, if the machine does not operate as explained “the software is OK”, stop the check immediately. Press the button. Continue to press the button. - Press the button once and release. - If the backgauge moves at low speed in the - If the value of the current position of the back- arrow direction for three seconds, then it...

  • Page 18: Check The Foot Pedal

    2-5 Check the Foot Pedal In the following steps, if the machine does not operate as explained “the machine is OK”, stop the check immediately. The foot pedal is used for the following pur- pose. 1. To check the cutting position The cutting position can be checked before actual cut by stepping on the foot pedal and lowering the clamp.

  • Page 19: Operation Procedures

    3. Operation Procedures This chapter explains four cutting operation procedures, compression operation, program and how to indicate the counter. Cutting Operation Cutting the sheets by aligning them to the present cutting line on the Cutting Line (light shows the cutting line). Cutting the sheets by entering a value directly or posi- Cutting Operation...
  • Page 20 3-1 Cutting Operation on the Cutting Line Align the desired cutting position Press both cutting buttons at the with the cutting line. same time and keep pressing them. - Align the desired cutting position with the cut- - The cutting operation starts. ting line by pressing the backgauge forward - Release your hands from the cutting buttons button.
  • Page 21 3-1 Cutting Operation on the Cutting Line Remove the cut sheets. - The value of the cutting length appears in the box of the current position of the backgauge. If you memorize this value, the sheets can be cut for the same length at the next time. - If the button is pressed, the cut sheets is pushed forward.

  • Page 22: Cutting Operation By Entering A Value

    3-2 Cutting Operation by Entering a Value This section explains the cutting operation when entering a value directly without using program. WARNING This machine must be operated by just one person at a time. CAUTION Do not cut anything besides paper. This may damage the machine.
  • Page 23 3-2 Cutting Operation by Entering a Value Set the automatic push-out mode. Press both cutting buttons at the same time and keep pressing them. - When the automatic push-out mode is selected, the backgauge moves forward after - The cutting operation starts. every cutting to push the sheets forward.
  • Page 24 3-2 Cutting Operation by Entering a Value Enter the value of the cutting length for the next cutting. - Repeat from the step - If the cutting operation is finished, remove the cut sheets. - If the button is pressed, the cut sheets on the rear side move forward.

  • Page 25: Cutting Operation By Programmed Value

    3-3 Cutting Operation by Programmed Value This section explains the cutting operation performed following the programmed pro- Input the course number. cess. - Input using the numeric keypad. When performing the same cutting process - The value can be input in the range of 1 to 30. repeatedly, or performing a complicated cutting process, input each value of the Example:...
  • Page 26 3-3 Cutting Operation by Programmed Value Place the sheets. - When the step 1 is completed, the backgauge pushes out the sheets for 50 mm (2”) and - The maximum cutting height is 60 mm (2.36”). moves to the position of the step 2. - Arrange the sheets by aligning them with the backgauge and side guide.
  • Page 27 3-3 Cutting Operation by Programmed Value Repeat the cutting operation in the same way. - When the last cutting step is completed, the backgauge moves to the position of the step 1 automatically. COURSE : 3 8 / 8 8:50.0 Last Cutting nothing appears...

  • Page 28: Function Cutting

    3-4 Function Cutting This section explains how to recall the cut- ting job performed most frequently using WARNING the function keys M1 through M3. Three programs can be saved. Call the ser- This machine must be operated by just one vice representatives of your local dealer.
  • Page 29 3-4 Function Cutting Perform the cutting operation of the Repeat the cutting operation in the step 1. same way. - Press both cutting buttons. - When the step 1 is completed, the backgauge moves to the position of the step 2. - Press both cutting buttons at the same time.

  • Page 30: Compression Operation

    3-5 Compression Operation This section explains how to reduce the bulk of the saddle-stitched booklets using Step on the foot pedal. the pressure of the clamp. - Press the swelled part of the booklet by step- ping on the foot pedal temporarily. WARNING CAUTION This machine must be operated by just one...

  • Page 31: Creating A Cutting Program

    3-6 Creating a Cutting Program (Input) When repeating a complicated cutting job, it is helpful to create and save the process to a cutting program. (Up to thirty pro- grams can be saved.) This section explains how to create or cor- rect the cutting programs.
  • Page 32 3-6 Creating a Cutting Program (Input) Input the cutting length for the step 1. Input the cutting length for the step 2. - In this step, the cutting length of the step 1 - In this step, the cutting length of the step 2 should be 320.0 for example.
  • Page 33 3-6 Creating a Cutting Program (Input) Input the cutting length for the last step. - Press the key while the value is “0” in step 14. After the value for the last step 13 is input, The value for the step 14 is COURSE14 14 / 0 ready...
  • Page 34 3-6 Creating a Cutting Program (Correct) This section explains how to correct the saved program. Example: When enlarging the cutting length by 0.5 mm at the step 3, course number 5. COURSE : 5 3 /10 2:260 3:249.5 Enlarging by 0.5mm 250.0 [Correcting the Saved Program] Input the course number to correct.
  • Page 35 3-6 Creating a Cutting Program (Correct) Show the step 3 to correct. When the key is pressed, the back- - Press the key for the step 1 which will gauge moves to the position of the step. not be corrected. - Repeat the same procedure and move to step 3.
  • Page 36 3-6 Creating a Cutting Program (Delete) This section explains how to delete the saved program. Example: When deleting course number 5. COURSE : 5 3 /10 2:260 3:249.5 [Deleting the Saved Program] Press the 0 key and the key on the numeric keypad.
  • Page 37 3-6 Creating a Cutting Program (Repeat Cutting Program) When using the button, the program Press the button and set the to cut the sheets for the same length con- tinuously can be easily input. repeat of the step. This section explains how to use the repeat - The “repeat”...
  • Page 38 3-6 Creating a Cutting Program (Repeat Cutting Program) Input “0” to the step 3. - When the keys are input to the cut- ting length, the confirmation screen appears. When the key is pressed, the program is determined and the cutting program starts. 3 / 0 Press the 3 : 0...

  • Page 39: Checking The Counter

    3-7 Checking the Counter This section explains how to indicate the frequency of the total cut since the machine was new, or since the last knife replacement. Refer to the value for the knife replace- ment. Press the key of the numeric Press the button.
  • Page 40 3-8 Knife Replacement Message When the cutting operation has been done over 1,000 times since the last knife replacement, the message shown at lower right appears turning on the power switch. This message informs you the knife replacement timing. This message does not mean that the knife must be replaced.

  • Page 41: Replacement And Adjustment

    4. Replacement and Adjustment This chapter explains how to adjust the knife lower limit, the knife angle and how to replace the cutting stick. 4-1 Knife Lower Limit Adjustment The lowest position of the knife can be adjusted mechanically. Adjust the lower limit if the knife is worn and the bottom sheet remains uncut.
  • Page 42 4-1 Knife Lower Limit Adjustment Adjust the lower limit. Perform the test cutting. - Insert the accessory driver into the adjusting - If the sheet still remains uncut, repeat the hole and rotate the shaft to adjust the lower limit. steps through - 1/6 rotation of the knife height adjust-...

  • Page 43: Knife Angle Adjustment

    4-2 Knife Angle Adjustment Adjust the knife angle if part of the sheets remain uncut as shown in the figure below. Turn on the power switch. - The indication [REPLACE MODE] is shown WARNING on the guide window and then it changes to [LOWER CLAMP].
  • Page 44 4-2 Knife Angle Adjustment Turn on the power switch. Open the window for adjustment. - The indication [LOWER KNIFE] is shown on - Remove the mounting screw and open the the guide window. window. - A hexagon hole can be seen through the win- dow.
  • Page 45 4-2 Knife Angle Adjustment Fasten the lock screw. Lift the knife holder and the clamp. - Press one of the cutting buttons first, and then press another cutting button after 0.5 seconds or later. - The knife holder and the clamp lifts and stops. Lock Screw (Inside)

  • Page 46: Cutting Stick Replacement

    4-3 Cutting Stick Replacement When the groove of the cutting stick Remove the cutting stick. becomes deep, the bottom sheet may - Lift the cutting stick, insert a screwdriver under remain uncut, or torn. In these cases, the cutting stick and slide it. The cutting stick replace the cutting stick.

  • Page 47: Troubleshooting

    5. Troubleshooting 5-1 An Error Message Appears Error Message Cause Remedy The knife is not at the upper limit Press one of the cutting buttons, when the power switch is turned and while this is pressed, press E01: KNIFE HOME ERROR on.

  • Page 48: Problems And Remedies

    5-2 Problems and Remedies 5-2-1 Stain, Diagonal Line, Pressing Mark and Uncut of the Sheets Problem Causes and Remedies • The sheets may not hit the back- gauge. (Make sure that the sheets hit the backgauge.) For the Knife • There may be air between the Knife Sheets are Sheet...
  • Page 49 5-2 Problems And Remedies Problem Causes and Remedies 4-1 Knife Lower Limit Adjustment 4-2 Knife Angle • If the cutting stick is worn, the Adjustment sheet may remain uncut. (Use 4-3 Cutting Sheet another face of the cutting stick.) Stick remains •...
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  • Page 51: Maintenance

    6. Maintenance This chapter explains the lubrication procedures necessary to keep the machine in good condition. 6-1 Lubrication (Front Side) Lubricate using a grease spray. Turn on the power switch. Lubricate the following parts once every month. 1. Clamp Screw 2.
  • Page 52 6-1 Lubrication (Rear Side) Turn on the power switch. Move the backgauge forward. - Move the backgauge forward until the rear end of the backgauge comes forward than the hole for lubrication. Move the backgauge backward. Lubricate each section. - Move the backgauge to the far end. - Lubricate in the same way as shown in the step 3.

  • Page 53: Appendix

    7. Appendix 7-1 Specifications Cutting Width Max. 450 mm (17.71") Cutting Height Max. 60 mm (2.36") Feed Depth Max. 450 mm (17.715") Min. 40 mm (1.575") Clamp Electrical Powered Job Memory 99 Steps, 30 Jobs (Total 300 Steps) Push-out Length 50 mm (2") Table Height 900 mm (35.43")

  • Page 54: Accessories

    7-2 Accessories Tool Box Wooden Box Box Wrench (4003344) 1 pc (M007425) 1 pc (4004368) 1 pc Screwdriver Allen Wrench Knife Replacing Tools (4005382) 1 pc (4001439 / 4000968) 1 pc each (M007396) 2 pcs Wedges Operation Manual (M002056) 1 pc (M013154) 4 pcs (UM204023)

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